Tungsten Carbide Burrs

Transcription

1 Tungsten Carbie Burrs Material Groups,, Types of Cut PFERD tungsten carbie burrs are esigne for machining materials of virtually any strength. Their superior performance reflects an optimum combination of key parameters such as shape, number of flutes, spiral angle, rake angle an concentricity. The precise concentricity of PFERD tungsten carbie burrs ensures an improve protection of operator safety an health reuces power tool wear provies smooth operating behaviour prevents chatter marks The high imensional accuracy of these PFERD tools permits: robotic usage multiple re-sharpening A very capability over the entire tool life ensures outstaning machining results in minimum time. Thus, PFERD quality burrs an rotary cutters will help you reuce labour costs (EN ISO 9001 certifie). Recommenation: The harer the material, the finer the cut shoul be. Cut Alu Cut Alu Cut 1 (conforms to DIN C) Cut (conforms to DIN MY) Cut (conforms to DIN MX) Cut 4 (conforms to DIN MX) Cut 5 (conforms to DIN F) Cut FVK Steel an steel castings High-grae steels Non-ferrous metals Cast iron Plastics / Other materials Material groups/colour coe Cut Cutting spee Non-harene, nonheat treate steels up to 100 N/mm (< 5 HRC) Harene, heattreate steels exceeing 100 N/mm (> 5 HRC) Stainless steels Soft non-ferrous metals Har non-ferrous metals Heat resisting alloys Constructional steels Carbon steels Tool steels Non-alloye steels Case-harene steels Steel castings Tool steels Tempering steels Alloye steels Steel castings Austenitic an ferritic high-grae steels Aluminium alloys Brass Copper Zinc Bronze Titanium/titanium alloys Very har aluminium alloys (high Si content) Nickel base alloys NiCo alloys (aircraft engine an turbine construction) Grey cast iron Spheroial graphite cast iron Fibre-reinforce plastics Thermoplastics Har rubber e.g., eburring e.g., eburring e.g., eburring e.g., eburring e.g., eburring e.g., eburring e.g., eburring e.g., eburring m/min m/min m/min m/min m/min m/min 0 50 m/min m/min m/min m/min 0 50 m/min m/min Alu Alu m/min m/min m/min Alu m/min m/min 0 50 m/min m/min m/min m/min m/min m/min m/min m/min m/min Alu Alu FVK Alu m/min m/min m/min m/min

2 Tungsten Carbie Burrs Cutting Rate, Recommenations for Use Recommene cutting spees (RPM) for tungsten carbie burrs The table lists recommene rotational spees (RPM) as a function of burr iameter. Please etermine the exact RPM value on the basis of the recommene cutting rate (m/min). Example: Tungsten carbie burr, cut Diameter: 1 mm Coarse machining of non-harene an nonheat-treate steels Cutting rate: 450 m/min Rotational tool spee: 1,000 RPM m/min Dia. (mm) Cutting rate (m/min) Rotational spee (RPM) 40,000 48,000 56,000 64,000 7,000 80,000 95,000 14,000 7,000,000 7,000 4,000 48,000 5,000 64,000 95, ,000 4,000 8,000,000 6,000 40,000 48,000 7, ,000 19,000,000 5,000 9,000,000 8,000 57, ,000 16,000 19,000 1,000 4,000 7,000,000 48, ,000 14,000 16,000 18,000 0,000,000 7,000 41,000 Safety note: Tools with long shanks must be place on the workpiece, or inserte into the bore or groove, before the power source is switche on. For safety reasons we urge you to reuce iling spees (RPM) by up to one-thir from the values state. 8 10,000 1,000 14,000 16,000 18,000 0,000 4,000 6, ,000 10,000 11,000 1,000 14,000 16,000 19,000 9, ,000 8,000 9,000 11,000 1,000 1,000 16,000 4, ,000 7,000 8,000 9,000 10,000 11,000 14,000 0, ,000 6,000 7,000 8,000 10,000 11,000 1,000 19, ,000 6,000 7,000 8,000 9,000 10,000 1,000 18, ,000 5,000 6,000 6,000 7,000 8,000 10,000 14,000 5,000 4,000 4,000 5,000 6,000 6,000 8,000 11,000 Recommenations for use: An optimum power output an RPM of the power source (air-powere or electric machine, flexible shaft system) are necessary conitions for an economically efficient use of tungsten carbie burrs. We therefore recommen you to observe the following rules: 1. Work with maximum RPM. Do not use spees below,000 RPM except in special cases (e.g., on stationary machines or when countersinking with fully immerse burr).. Chucks an collets must be absolutely concentric to avoi chipping. Tool runout an chatter will result in premature wear.. Work with significantly reuce RPM on poorly heat conucting materials (e.g., stainless steels, titanium alloys, etc.) to prevent tool amage. Avoi the typical blue iscoloration of the shank an tool. 4. In light cutting applications (eburring, chamfering, light surface work) the tool spee may be increase up to twice the inicate rate. 5. The cutting rate for FRP cut tools is in the 500 m/min range but shoul not excee 900 m/min. Keep cutting spees as high as possible when using FRP burrs to prevent tool-to-workpiece fusion or burr loaing problems. 6. When machining very sticky materials, the use of a suitable lubricant (grease, kerosene, chalk or similar) is recommene to prevent loaing. Safety recommenations: Use safety glasses! Use ear muffs! 4

3 Tungsten Carbie Burrs Tungsten Carbie Miniature Burrs, mm Tungsten carbie miniature burrs, shape ZYA-S, ZYA Cylinrical burr accoring to DIN 80 (shapes ZYA an ZYA-S) with circumferential cut conforming to DIN 80 (cut). Shape ZYA-S with en cut. Deburring ZYA-S 010/ Z Orer No. ia Hea ia. x ZYA-S 010/ x ZYA-S 01/ x ZYA-S 0607/ x ZYA-S 061/ x ZYA 010/ x ZYA 01/ x ZYA 0607/ x ZYA 061/ x Tungsten carbie miniature burrs, shape B Flame-shappe burr, cut conforming to DIN 80. Contouring HM B 007/ Z5 Orer No. ia Hea ia. x HM B 007/ x HM B 061/ x Tungsten carbie miniature burrs, shape WRC Cylinrical burr with raius en accoring to DIN 80 (shape WRC), cut conforming to DIN 80 (cut). Surface machining Contouring WRC 010/ Z Orer No. ia Hea ia. x WRC 010/ x WRC 01/ x WRC 061/ x

4 Tungsten Carbie Burrs Tungsten Carbie Miniature Burrs, mm Tungsten carbie miniature burrs, shape WKN-S, WKN Inverte cone burr, tapering off towars the shank accoring to DIN 80 (shape WKN), cut conforming to DIN 80 (cut). Shape WKN-S with en cut. Machining of har-to-reach eges from the rear WKN-S 007/ Z Orer No. ia Hea ia. x WKN-S 007/ x WKN-S 0607/ x WKN 007/ x WKN 0607/ x Tungsten carbie miniature burrs, shape KUD Ball-shape burr accoring to DIN 80 (shape KUD), cut conforming to DIN 80 (cut). Contouring Milling in preparation of buil-up weling KUD 00/ Z Orer No. ia Hea ia. x KUD 00/ x 1 4 KUD 040/ x KUD 0605/ x Tungsten carbie miniature burrs, shape SKM Conical burr accoring to DIN 80 (shape SKM), cut conforming to DIN 80 (cut). Surface machining SKM 007/ Z Orer No. ia Hea ia. x SKM 007/ x SKM 011/ x SKM 061/ x

5 Tungsten Carbie Burrs Tungsten Carbie Miniature Burrs, mm Tungsten carbie miniature burrs, shape RBF Tree-shape burr accoring to DIN 80 (shape RBF), cut conforming to DIN 80 (cut). Machining of narrow contours RBF 007/ Z Orer No. ia Hea ia. x RBF 007/ x RBF 061/ x Tungsten carbie miniature burrs, shape SPG Bullet-shape burr accoring to DIN 80 (shape SPG), cut conforming to DIN 80. Machining of narrow contours Machining in acute angles SPG 007/ Z Orer No. ia Hea ia. x SPG 007/ x SPG 01/ x SPG 061/ x Tungsten carbie miniature burrs, shape TRE Oval burr accoring to DIN 80 (shape TRE), cut conforming to DIN 80 (cut). Contouring TRE 007/ Z Orer No. ia Hea ia. x TRE 007/ x TRE 0610/ x

6 Tungsten Carbie Burrs Tungsten Carbie Miniature Burrs, mm Set of tungsten carbie miniature burrs Contents: 15 tungsten carbie miniature burrs One each of the following: ZYA 010, ZYA 01, ZYA 0607, ZYA 061, HM B 007, WRC 010, WRC 01, WKN 007, TRE 007, TRE 0610, KUD 040, SKM 061, RBF 007, RBF 061, SPG 007. Orer No. cut ia HM Tungsten Carbie Burrs, Stanar Shapes Cylinrical ZYA Cylinrical burr accoring to DIN 80 (shape ZYA), circumferential cut conforming to DIN 80 (cut). Deburring ZYA 041/6 Z Orer No. ia. Alu Hea ia. x ZYA 041/ x ZYA 0616/ x ZYA 080/ x ZYA 101/ x ZYA 100/ x ZYA 105/ x ZYA 15/ x ZYA 15/ x ZYA 165/ x ZYA 165/ x

7 Tungsten Carbie Burrs Tungsten Carbie Burrs, Stanar Shapes Cylinrical ZYAS Cylinrical burr accoring to DIN 80 (shape ZYA-S), circumferential an en cut conforming to DIN 80 (cut). Burrs with ALU cut are non-regrinable. Interior contour work, i.e., peripheral an face milling ZYAS 041/6 Z Orer No. ia. Alu Hea ia. x ZYAS 041/ x ZYAS 0616/ x ZYAS 080/ x ZYAS 101/ x ZYAS 100/ x ZYAS 105/ x ZYAS 15/ x ZYAS 15/ x ZYAS 165/ x Flame shape B Flame shape burr, cut conforming to DIN 80. Contouring HM B 080/6 Z Orer No. ia Hea ia. x HM B 080/ x HM B 10/ x HM B 165/ x

8 Tungsten Carbie Burrs Tungsten Carbie Burrs, Stanar Shapes Ball shape KUD Ball-shape burr accoring to DIN 80 (shape KUD), cut conforming to DIN 80 (cut). Burrs with ALU cut are non-regrinable. Contouring Bore eburring Milling in preparation of buil-up weling KUD 040/ Z Orer No. ia. Alu Alu Hea ia. x KUD 040/ x KUD 0605/ x KUD 0807/ x KUD 1009/ x KUD 110/ x KUD 110/ x KUD 1614/ x KUD 1614/ x KUD 018/ x KUD 018/ x Cylinrical with raius en WRC + HMC PFERD offers these burrs in two basically istinct versions: WRC: General-use shape (combination of cylinrical an spherical geometries), accoring to DIN 80 (shape WRC), cut conforming to DIN 80 (cut). Burrs with ALU cut are non-regrinable. Surface milling Contouring Short type: milling in preparation of builup weling HMC: Special short shape, for applications mainly involving use of the spherical portion, cylinrical raius en burr with shortene cylinrical hea portion, cut conforming to DIN 80 (cut). WRC 041/6 Z Orer No. ia. Alu Alu Hea ia. x WRC 041/ x WRC 0616/ x HM C 0807/ x WRC 080/ x HM C 1009/ x WRC 100/ x WRC 100/ x WRC 105/ x HM C 110/ x WRC 15/ x WRC 15/ x WRC 165/ x WRC 165/ x

9 Tungsten Carbie Burrs Tungsten Carbie Burrs, Stanar Shapes Pointe tree SPG Bullet-shape burr accoring to DIN 80 (shape SPG), cut conforming to DIN 80, flattene tip. Work on narrow contours Milling of acute-angle surfaces SPG 0618/6 Z Orer No. ia Hea ia. x SPG 0618/ x SPG 100/ x SPG 100/ x SPG 15/ x SPG 15/ x SPG 10/ x SPG 160/ x SPG 160/ x Conical pointe SKM Conical burr accoring to DIN 80 (shape SKM), cut conforming to DIN 80 (cut), flattene tip. Work on narrow contours Surface machining SKM 0618/6 Z Orer No. ia Hea ia. x Angle α SKM 0618/ x SKM 100/ x SKM 15/ x SKM 15/ x

10 Tungsten Carbie Burrs Tungsten Carbie Burrs, Stanar Shapes Conical KSJ + KSK Conical burr accoring to DIN 80 (shapes KSJ + KSK), cut conforming to DIN 80 (cut). These burrs are flatter an less acute-angle (KSJ: 60, KSK: 90 ) than their SKM style conical counterparts. Burrs with 6 mm hea ia. are cut on both sies (ouble-ene). Tip flattene. Machining of acute-angle areas Countersinking Beveling/chamfering at efine angles Orer No. ia Hea ia. x KSJ 0605/6 Z Angle α KSJ 0605/ x KSK 060/ x KSJ 1008/ x KSK 1005/ x KSJ 161/ x KSK 1608/ x Tree with raius en RBF Tree-shape burr accoring to DIN 80 (shape RBF), cut conforming to DIN 80 (cut). Burrs with ALU cut are non-regrinable. Work on narrow contours RBF 0618/6 Z Orer No. ia. Alu Hea ia. x Raius r RBF 0618/ x RBF 080/ x RBF 100/ x RBF 15/ x RBF 15/ x RBF 160/ x RBF 160/ x

11 Tungsten Carbie Burrs Tungsten Carbie Burrs, Stanar Shapes Conical with raius en KEL Taper burr with raius en accoring to DIN 80 (shape KEL), cut conforming to DIN 80 (cut). Burrs with ALU cut are non-regrinable. KEL 100/6 Z Angle α = 14 Work on narrow contours an surfaces Surface machining Orer No. ia. Alu Alu Hea ia. x Raius r KEL 100/ x KEL 15/ x KEL 15/ x KEL 10/ x KEL 10/ x KEL 160/ x KEL 160/ x Oval TRE Oval burr accoring to DIN 80 (shape TRE), cut conforming to DIN 80 (cut). Contouring TRE 0610/6 Z Orer No. ia Hea ia. x Raius r TRE 0610/ x TRE 081/ x TRE 1016/ x TRE 10/ x TRE 10/ x TRE 165/ x TRE 165/ x

12 Tungsten Carbie Burrs Tungsten Carbie Burrs, Stanar Shapes Inverte cone WKN Inverte cone burr, tapering off towars the shank accoring to DIN 80 (shape WKN), cut conforming to DIN 80 (cut). Ege machining from the rear in har-to-reach areas WKN 101/6 Z Orer No. ia Hea ia. x Angle α WKN 101/ x WKN 11/ x WKN 161/ x Rim shape N Disc-shape burr, circumferential cut is 90 symmetrically acute-angle. HM N 50/8 Z Orer No. ia Hea ia. x Angle α HM N 50/ x HM N 506/ x

13 Tungsten Carbie Burrs Tungsten Carbie Burrs, Stanar Shapes Concave raius burrs V Burr with concave raius en, cut conforming to DIN 80 (cut). Concave raius burrs are non-regrinable. Prouction an refining of exterior raii Rouning of eges an corners HM V 1015/6 Z Orer No. ia Hea ia. x Raius r HM V 1015/ x HM V 115/ x HM V 115/ x Raius burrs R Raius burr with concave geometry an special cut, available in two types: Cylinrical with triple concave contour Concave geometry tapering off towar to the shank Raius burrs are non-regrinable. Prouction an refining of exterior raii Rouning of eges an corners HM R 0615/6 Special cut Orer No ia. Hea ia. x Raius r HM R 0615/6 special cut x HM R 080/8 special cut x HM R 1618/8 special cut x Set of tungsten carbie burrs This PFERD set of tungsten carbie burrs inclues the most common shapes an imensions. It thus covers the most wiesprea applications an requirements. Contents: tungsten carbie burrs One each of the following (cut 5, mm shank ia.): ZYA-S 010, ZYA-S 01, WRC 010, WRC 01, WKN 007, TRE 007, RBF 007, SPG 007. One each of the following (cut, 6 mm shank ia.): ZYA-S 0616, ZYA-S 101, ZYA-S 15, WRC 0616, WRC 15, SKM 0618, SKM 100, KUD 0605, KUD 0807, KUD 110, KUD 1614, SPG 0618, SPG 100, SPG 15. Orer No. cut HM see above

14 Tungsten Carbie Burrs Tungsten Carbie Burrs, Stanar Shapes Tungsten carbie miniature burrs X X-type tungsten carbie miniature burrs achieve higher imensional accuracies an surface qualities than vitrifie-bon mounte points. The burr iameter will not iminish as a result of wear. The superior cutting performance of these tools means a very long service life an fewer tool changes. Cylinrical burr similar to DIN 80 (shape ZYA), with special cut. Fine finishing of bores Ultra-fine milling Recommenation for use 1. The iameter of tungsten carbie miniature burrs shoul be 75 to 80 % of the bore iameter.. As a general rule, these burrs are perfectly suitable for machining materials up to a harness of 50 HRC. For harer materials, trials shoul be conuce beforehan.. Economically efficient for machining bores up to 1 mm ia. 4. Use true-running spinles only. Rigi an accurate clamping must be ensure. 5. Recommenations for use in stationary equipment: Fee rate: mm/min in soft material, mm/min in har material. HM X 004/ Z4 Orer No ia. Hea ia. x Tool spinle at right [RPM] Workpiece at left [RPM] HM X 004/ Z4 iamon cut x , HM X 0408/ Z4 iamon cut x , HM X 0610/6 Z4 iamon cut x , HM X 0810/6 Z4 iamon cut x , HM X 1010/6 Z4 iamon cut x , Tungsten Carbie Burrs for Glass an Carbon Fibre-Reinforce Plastics Tungsten carbie burrs for glass an carbon fibre - reinforce plastics PFERD tungsten carbie burrs for GRP (glass fibre-reinforce) an CRP (carbon fibre-reinforce) plastics are evelope specifically for use on fibre-reinforce synthetic materials. Their special cutting geometry ensures an extremely, permitting high fee rates. The special rill tip en allows the burr to penetrate soli material, i.e., boring an milling in one operation. in two shank iameters an hea imensions. Workpiece materials Glass- an carbon fibre-reinforce (GRP, CRP) plastics Inustry / target group Plastic an rubber processing inustry Trimming Contour milling Prouction of holes an cut outs Deburring Recommenation for use Tool RPM must be limite to avoi fusion (replastification) of the workpiece an loaing of the burr. Orer No ia. Hea ia. x HM ZYA 065BS/6 Z FVK FVK x HM ZYA 085BS/8 Z FVK FVK x

15 Tungsten Carbie Burrs Tungsten Carbie Burrs with Special Shapes an Lengths or Non-Stanar Cuts Tungsten carbie burrs with special shank shapes an s or non-stanar Tungsten carbie burrs with special shank shapes an s or non-stanar can be supplie by arrangement please enquire. Tungsten Carbie Burrs, 150 mm Length Tungsten carbie burrs with 150 mm shank PFERD tungsten carbie burrs with 150 mm shank are particularly suitable for machining har-to-reach surfaces. s may be cut to as require by the user. PFERD offers these burrs in the most common hea shapes with versatile cut. Recommenation for use Tools with long shanks must be place on the workpiece, or introuce into the bore or groove, before the power source is switche on. For safety reasons, ile RPM must be reuce by up to one-thir. ZYA 080/6 ZP SL 150 Orer No ia. (L ) Hea ia. x ZYA 080/6 ZP SL x ZYA 15/6 ZP SL x WRC 080/6 ZP SL x WRC 15/6 ZP SL x KUD 0807/6 ZP SL x KUD 110/6 ZP SL x TRE 081/6 ZP SL x TRE 10/6 ZP SL x RBF 080/6 ZP SL x RBF 15/6 ZP SL x HM B 080/6 ZP SL x HM B 10/6 ZP SL x

16 HICOAT Range of Coate Tungsten Carbie Burrs Material Groups, s, Types of Cut Benefits of coatings on tungsten carbie burrs: Reuce tool wear Superior chip removal ue to improve anti-friction properties Lower heat loas Increase prouctivity through higher operating RPM Extene service life HC-FE coating for use on iron an steel HC-HT coating for heat-resisting materials HC-NFE coating for non-ferrous metals Multi-purpose coating for use on steel an cast iron High wear resistance High temperature cycling strength Very tough coating Recommene for use on heat-resisting non-ferrous metals Minimum friction, reuce heat generation Reuce chemical wear Recommene for use on sticky non-ferrous metals giving long chips Reuce ege buil-up Improve friction an anti-ahesion properties Material groups Cut Cutting spee Coating Non-harene, nonheat treate steels up to 100 N/mm (< 5 HRC) Harene, heat-treate steels exceeing 100 N/mm (> 5 HRC) Soft non-ferrous metals Heat-resisting alloys Cast iron Note: Constructional steels Carbon steels Tool steels Non-alloye steels Case-harene steels Steel castings Tool steels Tempering steels Alloye steels Steel castings Aluminium alloys Brass Copper Zinc Nickel base alloys NiCo alloys (aircraft engine an turbine construction) Grey cast iron Spheroial graphite cast iron e.g., eburring e.g., eburring e.g., eburring e.g., eburring e.g., eburring Generally, all tungsten carbie burrs are available in coate form. Other shapes or may be available by special arrangement. Please inquire m/min m/min m/min m/min m/min m/min 0 50 m/min m/min Alu m/min Alu m/min m/min Alu m/min m/min m/min m/min m/min m/min m/min m/min HC-FE HC-FE HC-NFE HC-HT HC-FE 18

17 HICOAT Range of Coate Tungsten Carbie Burrs HC-FE Coating Cylinrical ZYA Cylinrical burr similar to DIN 80 (shape ZYA), circumferential cut per DIN 80 (cut). Orer No. Coating Coe colour ia. Hea ia. x ZYA 0616/6 ZP HC-FE HC-FE 591 gol 6 6 x ZYA 15/6 ZP HC-FE HC-FE 507 gol 6 1 x Cylinrical with raius en WRC Cylinrical burr with raius en, similar to DIN 80, cut conforming to DIN 80 (cut). Orer No. Coating Coe colour ia. Hea ia. x WRC 0616/6 ZP HC-FE HC-FE 59 gol 6 6 x WRC 15/6 ZP HC-FE HC-FE 546 gol 6 1 x Ball shape KUD Spherical burr, similar to DIN 80 (shape KUD), cut conforming to DIN 80 (cut). Orer No. Coating Coe colour ia. Hea ia. x KUD 0807/6 ZP HC-FE HC-FE 51 gol 6 8 x KUD 1009/6 ZP HC-FE HC-FE 510 gol 6 10 x

18 HICOAT Range of Coate Tungsten Carbie Burrs HC-FE Coating Pointe tree SPG Bullet-shape burr accoring to DIN 80 (shape SPG), cut conforming to DIN 80, flattene tip. Orer No. Coating Coe colour ia. Hea ia. x SPG 15/6 ZP HC-FE HC-FE 515 gol 6 1 x Tree with raius en RBF Tree-shape burr, similar to DIN 80 (shape RBF), cut conforming to DIN 80 (cut). Orer No. Coating Coe colour ia. Hea ia. x RBF 15/6 ZP HC-FE HC-FE 5161 gol 6 1 x HC-HT Coating Ball shape KUD Spherical burr, similar to DIN 80 (shape KUD), cut conforming to DIN 80 (cut). Orer No. Coating Coe colour ia. Hea ia. x KUD 00/ Z4 HC-HT 4 HC-HT 5574 silver-grey x 1 4 0

19 HICOAT Range of Coate Tungsten Carbie Burrs HC-HT Coating Tree with raius en RBF Tree-shape burr, similar to DIN 80 (shape RBF), cut conforming to DIN 80 (cut). Orer No. Coating Coe colour ia. Hea ia. x RBF 061/ Z4 HC-HT 4 HC-HT 5581 silver-grey 6 x HC-NFE Coating Tree with raius en RBF Tree-shape burr, similar to DIN 80 (shape RBF), cut conforming to DIN 80 (cut). Orer No. Coating Coe colour ia. Hea ia. x RBF 15/6 Alu HC-NFE Alu HC-NFE 519 black-grey 6 1 x Conical with raius en KEL Conical roun-nose burr, similar to DIN 80 (shape KEL), cut conforming to DIN 80 (cut). Orer No. Coating Coe colour ia. Hea ia. x KEL 10/6 Alu HC-NFE Alu HC-NFE 509 black-grey 6 1 x