Railway Hose Brochure. High-performance railway hose meets R22/R23 test requirements for hazard levels 3 and 3

Transcription

1 Railway Hose Bochue High-pefomance ailway hose meets R22/R23 test equiements fo hazad levels 3 and 3

2 The challenge facing the ail industy is to make ail tavel as eliable, efficient, safe and comfotable as possible. Powe is fundamental to keeping ail netwoks moving--whethe managing powe in a centalized depot, in the olling stock o in helping ensue sufficient powe eaches emote stations. Diven by egulations and inceased globalization, tain buildes and ailway opeatos must find ways to educe downtime, incease poductivity and enhance safety and secuity to dive pofitability and make the industy moe sustainable. Eaton undestands the need fo powe solutions that wok. Poweing the ail industy means helping ou customes build bette and safe tains, while enabling ailway opeatos to opeate competitively with poducts designed fo maximum eliability. Ou focus on enegy efficiency and safety means ou customes can est assued that they ll be able to meet stingent egulations and dive the industy towads a sustainable futue. With technical expetise and poject management capabilities, plus a boad potfolio of electical and hydaulic solutions, Eaton can help you minimize isk and secue you ail pojects. Upgade to a ailway hose that meets inside and outside equiements EN is the single standad fo hose assembly fie behavio (toxicity, smoke density and oxygen-depletion), now adopted by all EU nations. Ove the next few yeas EN will eplace the county-by-county standads fomely in place. The Eaton Railway Hose seies of hoses confoms to the EN standad and is now available fo use on a vaiety of ailway uses. In fact, the Railway seies of hoses also meet up to R22/HL3 and R23/HL3 equiements fo ou 1SN, 2SN. The Railway seies of hoses ae available with R22/HL2 and R23/HL3 in 1SC, 2SC and 2TE models. Maket availability fo the following ailway hoses will follow shotly: the 3TE 2SC with -20/-24/-32 as options. Futhe hose types ae tested to cove additional applications with R22/HL1 and R23/HL2. 2 EATON Railway hose bochue E-HOLP-BB001-E Febuay 2016

3 Eaton is offeing leading poducts that guaantee the highest levels of safety and pefomance fo all aeas within the conveyance systems used. Tested confomance to EN The advent of a single standad fo hose assembly fie behavio (EN ) has been adopted by and is eplacing county by county standads. Eaton supplies hoses that confom to evey pat of the standad. But Eaton hoses actually elevate the poduct offeing to HL3 compatible pats Table 1 EN confomance tests by county County Standad Test Item Fance Fench standad NF F Tests fie behavio, fie effluents and toxicity of the hose Gemany Geman standad DIN 5510 pat 2 (05/2009) Tests fie behavio, fie effluents and toxicity of the hose Geat Bitain Bitish standad BS 6853 Tests fie behavio and fie effluents of the hose cove mateial Italy Italian standad UNI CEI Tests fie behavio and fie effluents of hose mateial Smallest, medium and lagest width of a specific hose type: Flame esistance class I3 Smoke geneation and toxicity class F3 Smallest and lagest nominal width of a specific hose type: Flammability class S3 Doplet class ST2 Smoke geneation class SR2 Toxicity FED (t zul.) < 1 Rubbe hose cove mateial Smoke behavio Release of toxins meets the limit value: categoy lb, ll The smallest and lagest nominal width of a specific hose type: Smoke geneation Fie esistance Toxicity Oveall class: LR4 Meets and exceeds hazad equiements Most manufactues have yet to meet the stingent equiement sets fo R22 and R23. Eaton Railway hoses ae cetified to confom to the EN standads. Requiement set used fo Inside uses R22 (IN16; EL2; EL6A; EL7A; M2) Outside uses R23 (EX12; EL2; EL5 EL6B; EL7B; M3) Test Method & Refeence T01 EN ISO : OI T10.03 EN ISO kWm -2 T12 NF X and -2, 600 C T01 EN ISO : OI T10.03 EN ISO kWm -2 T12 NF X and -2, 600 C Testing fo (unit) Minimum / Maximum Thesholds HL1 HL2 HL3 Eaton Railway Hoses Oxygen Content (%) Minimum Meets and/o minimum theshold Smoke Density (D S max. dimensionless) Smoke Toxicity (CIT NLP dimensionless) Maximum Meets and/o maximum theshold Maximum Meets and/o maximum theshold Oxygen Content (%) Minimum Meets and/o minimum theshold Smoke Density (D S max. dimensionless) Smoke Toxicity (CIT NLP dimensionless) Maximum Meets and/o maximum theshold Maximum Meets and/o maximum theshold Hose type Hose spec R22 (intenal) R23 (extenal) Size Comment EC112 (1SC) EN857 HL2 HL3-4 up to -16 ISO EC212 (2SC) EN857 HL2 HL3-4 up to -32 ISO EC109 (1SN) EN853 HL3 HL3-4 up to -16 EC209 (2SN) EN853 HL3 HL3-4 up to -16 EC045 (2TE) EN854 HL2 HL3-3 up to -16 EC045 (2TE) EN854 HL3 HL3-5 and SP HL1 HL2-6 up to -16 GH506 4SH HL1 HL2-12 up to -32 GH466 6SP/SAE100R15 HL1 HL2-20 up to -32 EC BAR HL1 HL2-10 up to -20 EC525 AQP 4SP AQP HL1 HL2-12 up to -32 FC Ai conditioning HL2 HL3-12 up to -24 Fie sleeve 624 equied to achieve HL 2781 (2ST) EN853 HL1 HL2-4 up to -32 FC AQP - Fuel HL2 HL3-4 up to -24 Fie sleeve 624 equied to achieve HL FC510 SAE100R2 AQP HL1 HL2-10 up to -20 no HL fo smalle sizes EATON Railway hose bochue E-HOLP-BB001-E Febuay

4 EN confoming ailway hose 1 wie baid, synthetic ubbe cove (EN853 type 1SN / EN ) Pat Numbe DN Hose I.D. W.B.O.D. max. O.D. max. Max. OP Poof Bust Bend mm in mm in mm in ba ba ba mm kg/m EC , , , ,22 EC , , , ,26 EC , , , ,33 EC , , , ,41 EC , , , ,47 EC , , , ,59 EC , , , ,87 Fo use with EATON Global Baided TTC Fittings 2 wie baid, synthetic ubbe cove (EN853 type 2SN / EN ) Pat Numbe DN Hose I.D. W.B.O.D. max. O.D. max. Max. OP Poof Bust Bend mm in mm in mm in ba ba ba mm kg/m EC , , , ,38 EC , , , ,43 EC , , , ,54 EC , , , ,64 EC , , , ,75 EC , , , ,93 EC , , , ,29 Fo use with EATON Global Baided TTC Fittings High-pefomance ailway hose meets R22/R23 test equiements fo hazad levels 2 and 3 Requiement set used fo Inside uses R22 (IN16; EL2; EL6A; EL7A; M2) Outside uses R23 (EX12; EL2; EL5 EL6B; EL7B; M3) Test Method & Refeence T01 EN ISO : OI T10.03 EN ISO kWm -2 T12 NF X and -2, 600 C T01 EN ISO : OI T10.03 EN ISO kWm -2 T12 NF X and -2, 600 C Testing fo (unit) Minimum / Maximum Thesholds HL1 HL2 HL3 Eaton Railway Hoses Oxygen Content (%) Minimum Meets and/o exceeds HL2 minimum theshold Smoke Density (D S max. dimensionless) Smoke Toxicity (CIT NLP dimensionless) Maximum Meets and/o exceeds HL2 maximum theshold Maximum Meets and/o exceeds HL2 maximum theshold Oxygen Content (%) Minimum Meets and/o minimum theshold Smoke Density (D S max. dimensionless) Smoke Toxicity (CIT NLP dimensionless) Maximum Meets and/o maximum theshold Maximum Meets and/o maximum theshold 4 EATON Railway hose bochue E-HOLP-BB001-E Febuay 2016

5 EN confoming ailway hose 1 wie baid, synthetic ubbe cove (EN857 type 1SC / EN ) Pat Numbe DN Hose I.D. W.B.O.D. max. O.D. max. Max. OP Poof Bust Bend mm in mm in mm in ba ba ba mm kg/m EC , , , ,18 EC , , , ,21 EC , , , ,26 EC , , , ,35 EC , , , ,43 EC , , , ,50 EC , , , ,74 * Exceeds EN857 bend adius equiement, allowing inceased flexibility with smalle bends and easie installation. Fo use with EATON Global Baided TTC Fittings 2 wie baid, synthetic ubbe cove (EN857 type 2SC / EN ) Pat Numbe DN Hose I.D. W.B.O.D. max. O.D. max. Max. OP Poof Bust Bend mm in mm in mm in ba ba ba mm kg/m EC , , , ,29 EC , , , ,33 EC , , , ,41 EC , , , ,58 EC , , , ,69 EC , , , ,81 EC , , , ,17 EC , , , ,53 EC , , , ,89 EC , , , ,42 * Exceeds EN857 bend adius equiement, allowing inceased flexibility with smalle bends and easie installation. Fo use with EATON Global Baided TTC Fittings 1 textile baid, synthetic ubbe cove (EN854 type 2TE / EN ) Pat Numbe Socket DN Hose I.D. W.B.O.D. max. O.D. max. Max. OP Poof Bust Bend adius mm in mm in mm in ba ba ba mm kg/m EC T3 5 4, , /25* 160/50* 320/100* 35 0,12 EC T4 6 6, , /25* 150/50* 300/100* 40 0,15 EC T5 8 7, , /25* 136/50* 270/100* 50 0,17 EC T6 10 9, , /25* 126/50* 250/100* 60 0,20 EC T , , /25* 116/50* 230/100* 70 0,24 EC T , , /25* 100/50* 200/100* 90 0,33 EC T , , /25* 90/50* 180/100* 110 0,38 EC T , , /25* 80/50* 160/100* 150 0,55 Fo use with EATON Global Baided Fittings (1S...) and 2T sockets *Fo use with EATON Global Baided OTC Fittings (1G...) - max. OP 25 ba EATON Railway hose bochue E-HOLP-BB001-E Febuay

6 EN confoming ailway hose Railway hose technical data EN Confoming Hose Image Constuction EC112 (1SC) EC212 (2SC) EC045-2TE EC109-1SN EC209-2SN Synthetic ubbe tube Single wie baid einfocement Black fie etadant synthetic ubbe cove Synthetic ubbe tube Two wie baid einfocement Black fie etadant synthetic ubbe cove Synthetic ubbe tube Single textile baid Reinfocement Black fie etadant synthetic ubbe cove Synthetic ubbe tube Single wie baid einfocement Black fie etadant synthetic ubbe cove Synthetic ubbe tube Two wie baid einfocement Black fie etadant synthetic ubbe cove Opeating Tempeatues -40 c to C (-40 F to +250 F) Ai max. +75 C max.: F Wate max.:+85 C max.: F Application Hydaulic Railway Systems with Petoleum and Wate-Glycol Base Fluids, fo Lubicating oils and wate Futhe cetificate EN ISO (EN ) The EC112 and EC212 have passed the 15 min. fie flame test (800 C) and follow 2 min. poof pessue without any additional fie sleeve. 6 EATON Railway hose bochue E-HOLP-BB001-E Febuay 2016

7 Eaton: you single-souce supplie Not only is Eaton the fist manufactue to cay an EN confoming ailway hose, but this hose also meets HL3 equiements fo outside use. And beyond that, Eaton also caies a full ange of hoses, couplings and PMC. The high pefomance high pessue hose GH466 combines the 2 Mil flex impulse cycle capabilities with R22/HL1 and R23/HL2 pefomance. In combination with the Eaton Intenal Skive fittings 1W, leakage class 0 can be guaanteed up to 2 Mil impulse cycles. Spial hose specifications 22/23 test equiements fo hazad levels 1 and 2 Requiement set used fo Inside uses R22 (IN16; EL2; EL6A; EL7A; M2) Outside uses R23 (EX12; EL2; EL5 EL6B; EL7B; M3) Test Method & Refeence T01 EN ISO : OI T10.03 EN ISO kWm -2 T12 NF X and -2, 600 C T01 EN ISO : OI T10.03 EN ISO kWm -2 T12 NF X and -2, 600 C Testing fo (unit) Minimum / Maximum Thesholds HL1 HL2 HL3 Eaton Railway Hoses Oxygen Content (%) Minimum Meets and/o exceeds HL1 minimum theshold Smoke Density (D S max. dimensionless) Smoke Toxicity (CIT NLP dimensionless) Maximum Meets and/o exceeds HL1 maximum theshold Maximum Meets and/o exceeds HL1 maximum theshold Oxygen Content (%) Minimum Meets and/o exceeds HL2 minimum theshold Smoke Density (D S max. dimensionless) Smoke Toxicity (CIT NLP dimensionless) Maximum Meets and/o exceeds HL2 maximum theshold Maximum Meets and/o exceeds HL2 maximum theshold EATON Railway hose bochue E-HOLP-BB001-E Febuay

8 High pefomance spial hydaulic hose Dynamax EC850 Pat Numbe DN Hose I.D. Hose O.D. Max. Opeating Pessue Bust Pessue mm in mm in ba psi ba psi mm in kg/m lbs/ft EC , , , , EC , , , , EC , , , , EC , , , , GH466 6SP (Type SAE100R15/EN supe high pessue hydaulic hose) Pat Numbe DN Hose Size 1/16 Hose I.D. Hose O.D. Max. Opeating Pessue Bust Pessue mm in mm in ba psi ba psi mm in kg/m lbs/ft GH , , , , GH , , , , GH , , , , GH506 high pessue hydaulic hose (EN856 4SH/EN supe high pessue hydaulic hose) Pat Numbe DN Hose Size 1/16 Hose I.D. Hose O.D. Max. Opeating Pessue Bust Pessue mm in mm in ba psi ba psi mm in kg/m lbs/ft GH , , , , GH , , , , GH , , , , GH , , , , GH , , , , EC 525 AQP PLUS hi-temp 4-spial hose Pat Numbe DN Hose I.D. Hose O.D. Max. Opeating Pessue Bust Pessue mm in mm in ba psi ba psi mm in kg/m lbs/ft EC , , , , EC , , , , EC , , , , EC , , , , EC , , , , SP Pat Numbe DN Hose Size 1/16 Hose I.D. Hose O.D. Max. Opeating Pessue Bust Pessue mm in mm in ba psi ba psi mm in kg/m lbs/ft , , , , , , , , , , , , , , , , , , , , EATON Railway hose bochue E-HOLP-BB001-E Febuay 2016

9 High pefomance spial hydaulic hose Spial hose technical data EN Confoming Hose Image Constuction EC850 GH466 GH506 EC525-AQP Plus Synthetic ubbe tube, multiple heavy spial wie (4-spial wie in -10, -12, -16), (6-spial wie in -20), Highly abasion esistant DURA-TUFF ubbe cove Synthetic NBR ubbe tube, 6 high tensile spial wie einfocement Synthetic CR ubbe cove Synthetic NBR ubbe tube, 4 high tensile spial wie einfocement Synthetic CR ubbe cove AQP elastome tube and cove 4-spial wie hose constuction 2755 Synthetic NBR ubbe tube, 4-spial wie einfocement, Synthetic CR ubbe cove Opeating Tempeatues -40 c to C (-40 F to F) -40 c to C (-40 F to F) -40 C to C (-40 F to F) Shot tem -40 C to C (-40 F to F) -40 c to C (-40 F to F) -40 c to C (-40 F to +212 F) Application High pessue hydaulic systems with petoleum based fluids Highly demanding applications: hydostatic dive systems, high pessue diect steeing and extemely high pessue hydaulic applications Citical applications in foesty, constuction, agicultue, snow emoval and othe off-highway equipment High pessue hydaulic systems with constant high woking pessue fo use with petoleum based fluids. Applications like constuction equipment, eath-moving machines, agicultue machines, pesses, injection molding machines, mining Supe high pefomance poduct Qualified with 2 million flex impulse cycles with leakage class 0 accoding to SAE J1176 Extemely long life Qualified with the high pefomance designed ISC fittings High pessue hydaulic systems with petoleum based fluid. Challenging applications like constuction equipment, agicultue machines, stationay applications Qualified with 2 million flex impulse cycles with leakage class 0 accoding to SAE J1176 Extemely long life Qualified with the high pefomance designed ISC fittings Hydaulic system sevice with petoleum fie-esistant and wate-based fluids Fuel and lubicating systems Fo additional appoved hydaulics fluids efeence the fluid compatibility chats shown in Eaton catalogs High pessue hydaulic systems with petoleum and lubicating oils Applications such as constuction equipment and fok lifts (hydostatic dive) Exceeds DIN EN856/4SP pefomance specifications Qualified based on a min. of 500,000 impulse cycles. EATON Railway hose bochue E-HOLP-BB001-E Febuay

10 High pefomance baided hydaulic hose 2781 (2ST EN853) EN853/2ST exceeds SAE 100R2A Pat Numbe DN Hose Size 1/16 Hose I.D. Hose O.D. Max. Opeating Pessue Bust Pessue mm in mm ba ba mm kg/m , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,55 FC510 (AQP hose, hi-pac) Exceeds SAE 100R2 Pat Numbe DN Hose Size 1/16 Hose I.D. Hose O.D. Max. Opeating Pessue Bust Pessue mm in mm ba ba mm kg/m FC , , ,66 FC , , ,77 FC , , ,05 FC , , ,61 10 EATON Railway hose bochue E-HOLP-BB001-E Febuay 2016

11 High pefomance special hose with fie sleeve FC350 (AQP engine & aibake) FMVSS106 Pat Numbe Hose Size 1/16 Hose I.D. Hose O.D. Max. Opeating Pessue Bust Pessue mm in mm in ba psi ba psi mm in kg/m lbs/ft FC , , , , , , FC , , , , , , FC , , , , , , FC , , , , , , FC , , , , , , FC , , , , , , FC , , , , , , FC , , , , , , FC , , , , , , FC800 Pat Numbe DN Hose Size 1/16 Hose I.D. Hose O.D. Max. Opeating Pessue Bust Pessue mm in mm in ba psi ba psi mm in kg/m lbs/ft FC , FC , FC , FC , EATON Railway hose bochue E-HOLP-BB001-E Febuay

12 Quick disconnect couplings Eaton opeates efficiently and meets equiements in a wide vaiety of makets at the foefont of technology, including aeospace, chemical, automotive, militay, and the gas industies. Eaton s poven know-how in the ailway industy enables a lage ange of couplings which ae used in a vaiety of pimay applications (Table 2). Table 3 shows commonly used quickdisconnect couplings. Figue 1 shows the thee types of Waltescheid tube connectos. Table 2 Eaton leadeship acoss sectos and industies Secto Industy Applications Rolling Stock Tain - Locomotive Tam - Undegound Compessed ai cicuit Ai conditioning Baking system Hydaulic On-boad electonic cooling Fill & dain esevois Infastuctue Hydaulic Tools Table 3 Commonly used quick-disconnect couplings Seies Type/ Application Image Mateials Sizes (in) Wok Pessue (ba) R-4000 Pneumatic ac blowing system Bass, NBR 1 / Ai conditioning Steel Guadian Seal plating fo excellent coosion esistance, Chloopen to 207 FF Hydaulic cicuit Steel, NBR, FKM, EPDM 1 / 4 to to 350 HW Fill and dain esevois fo engine cooling (diesel loco) Stainless steel, HNBR 1 5 RW On-boad electonic cooling Fill esevoi Stainless steel, bass, FKM 6mm 6mm 160 Baking system 12 EATON Railway hose bochue E-HOLP-BB001-E Febuay 2016

13 Aluminum ailway cooling coupling Value poposition sheet Popose an adapted vesion of the Aluminum 4DB to fit Railway wate glycol cooling applications Enhanced fo vibation esistance and tested accoding EN Designed to avoid dust contamination (dust poof) Longe guidance between plug and socket to impove vibation and easy to connect Popose integated Elbow end connection to gain space Also bing all advantages fom A4DB ange Aluminium fo light weight and coosion esistance EPDM seals Flat face to avoid ai intusion and fluid loss Maintain vey good flow pefomances This new coupling can be used in all wate glycol cooling applications with stingent envionnemental equiements EATON Railway hose bochue E-HOLP-BB001-E Febuay

14 Waltescheid tube connectos and adaptes The Eaton Waltescheid Tilogy is engineeed to delive pemium pefomance along with ease of installation. Waltescheid tube connectos (Figue 1) povide a numbe of benefits: Highest pessue pefomance Easy and safe assembling Highest assembly secuity Machine potect fom failues Standad Viton soft seal othes mateials available (NBR, EPDM) Futhemoe, Eaton offes a wide ange of adaptes eithe in combination with the Waltescheid tube connectos o as individual components in tube and pipe woks. Most successful and fist foming system with captive seal on the maket Available in stainless steel fo hash envionments Figue 1 Thee types of Waltescheid tube connectos WALPRO WALRING WALFORMplus Technology Two-edge cutting ing (pofile ing), contolled final assembly Two-edge cutting ing with captive seal, machine assembly Cold eshaping of the tube end with captive seal System featues Foce closue, combined sealing and etaining functions Foce closue, sepaate sealing and etaining functions Fom closue, sepaate sealing and etaining functions Sealing pinciple Metal-on-metal Elastomeic + Metal-on-metal Elastomeic + Metal-on-metal Pefabication Assembly machine Assembly machine Reshaping machine Tightening tavel fo final in sevice assembly afte contolled final assembly afte machine assembly Up to the point of esistance Toque eduction 25% compaed to manual assembly 25% compaed to manual assembly of a cutting ing > 25% compaed to manual assembly of a cutting ing Risk of assembly elated failues Minimal with contolled final assembly machine Minimal with machine pe-assembly Minimal 14 EATON Railway hose bochue E-HOLP-BB001-E Febuay 2016

15 Guadian Seal coating Guadian Seal is a special, zinc-based suface teatment that is applied by electoplating. The zinc laye is passivized by a special pocess, esulting in an open-poed stuctue. Oganic mico-paticles ae then impegnated into this stuctue in an optimized emesion pocess adapted to the chemical system. The coss-linked polymeization of the top laye is then completed via a unique cuing pocess. Nickel-fee coosion potection duable and health-fiendly Coosion potection up to 360 hs. to white coosion / 720 hs. to ed coosion accoding to VDMA 24576, K5 (exceeding SAE J514 / 96 hs. to ed coosion) Guadian Seal suface plating not only guaantees excellent, duable coosion potection, but also povides a convincing answe fom the point of view of health potection and envionmental compatibility. Eaton powe units smooth the way fo high speed tains in Switzeland High speed tains at speeds can get passenges to thei destinations in comfot and safety, but fo tain opeatos, the cost of installing dedicated high speed tack, with gentle cuves and gadients, is pohibitive fo all but the most pofitable outes. Using hydaulics solutions fom Eaton, Switzeland s national ailway company, SBB CFF FFS, is now opeating high speed tains on conventional tack and deliveing impoved custome sevice and comfot. In the case of Switzeland, with its numeous mountains and lakes that cisscoss the majo ail outes, building a dedicated high-speed ail infastuctue is impactical. The answe is the latest geneation of tilting tains which can optimize thei behavio aound bends in the tack and minimize wheel foces. The level of tilt is contolled by onboad computes that send messages to the bogie (wheel chassis) of each caiage. SBB odeed 19 Pendolino tains, manufactued by Alstom. Each one compises seven caiages that can accommodate up to 430 passenges and tavel at speeds up to 250kph (155mph) on egula ail outes. Fom its factoy in Pessano, Italy, Eaton povided the poweful Hydaulic Powe Units fo each bogie. The powe units contain PVM piston pumps, slip-in catidge valves, sevo valves and Eaton s filtation poducts. Ou expeience and high eputation on high speed tains, togethe with ou competency to delive a total hydaulic solution to meet stingent egulatoy and pefomance paametes wee instumental in ou selection as a patne fo these tains, explained Mauo Mezzina, Eaton egional sales manage fo Italy and the Middle East. Following homologation uns in Gemany, as well as acceptance uns in Switzeland and Italy, the fist thee tains wee deliveed in 2014 with the next delivey due to be handed ove to SBB by the middle of Cetificates of confomance to EN EATON Railway hose bochue E-HOLP-BB001-E Febuay

16 Eaton Hydaulics Goup USA Lone Oak Road Eden Paiie, MN USA Tel: Fax: Eaton Hydaulics Goup Euope Route de la Longeaie Moges Switzeland Tel: +41 (0) Fax: +41 (0) Eaton Hydaulics Goup Asia Pacific Eaton Building No.7 Lane 280 Linhong Road Changning Distict, Shanghai China Tel: (+86 21) Fax: (+86 21) Eaton All Rights Reseved Pinted in USA Document No. E-HOLP-BB001-E Febuay 2016