Quality from The Cutting Edge of Fabrication

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Lambert Houston
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1 Quality from The Cutting Edge of Fabrication

2 TABLE OF CONTENTS PUNCH HOLDES PUNCHES DIES POLYUETHANE DIES & DIE HOLDES STANDAD OFFSET TOOLS HEMMING PUNCH & DIES ASTO OBOTIC TOOLING ONE TOUCH HOLDE & ACCESSOIES PESS BAKE ACCESSOIES EPLACEMENT PATS AI BENDING FOCE CHAT Features of Amada Tooling Standardized Amada tooling is available in Long (32.87") and Short () lengths, providing for easy, one-operator set-up. Sectionalized Amada tooling is sectionalized as follows for convenience and efficiency: Punch (Inches): = 32.87" Die (Inches): = 32.87" Variety of Standardized Shapes Amada tooling is available in a wide variety of shapes to meet almost any forming need. You re assured of finding the right tooling to perform your bending operation in the most precise, efficient manner. Interchangeable Amada tooling is designed for interchangeable use on all Amada press brakes

3 COMBINATION OF DIES & PUNCHES 1 90º BENDING (27GA 11GA) 2 90º BENDING STAIGHT PUNCH (27GA 14GA) 3 90º BENDING GOOSENECK (27GA 8GA) 4 90º BENDING DOO SASH (27GA 14GA) STANDAD DIE HOLDE STANDAD DIE HOLDE STANDAD DIE HOLDE º BENDING DOO SASH (27GA 14GA) 6 90º BENDING (3/8" 1/2") 7 ADIUS BENDING (18GA 16GA) 8 ADIUS BENDING UETHANE DIE (27GA 11GA) (.79) 17 (.98) (10) 17 (15) 17 (17.5) 17 (20) 17 (25) 17 (30) 61 (1) 61 (2) 61 (3) 61 (4) 61 (5) ACUTE ANGLE BENDING (27GA 14GA) 10 ACUTE ANGLE BENDING (14GA 10GA) 11 ACUTE ANGLE BENDING (10GA 6GA) 12 NAOW BOX BENDING STANDAD DIE HOLDE STANDAD PUNCH 13 HEMMING (27GA 16GA) 14 HEMMING (27GA 11GA) 15 MAK FEE BENDING 16 MATCHING 2-V DIES WITH 2-V DIES STANDAD PUNCH 2 "V" DIE (P17-19) 2 "V" DIE (P20-22) UETHANE SHEET CLAMP STANDAD 1"V" O 2"V" DIE WITH ADIUS OPENING

INCEASE YOU BENDING PODUCTIVITY WITH ONE TOUCH AMADA ONE TOUCH PUNCH HOLDE Amada s One Touch Holder and tooling allows the brake operator to change punches on the press brake quickly and safely

One Touch Tool Holders and accessories are available for all Amada press brake models. Fast and Easy Tool Set-up With the One Touch Punch Holder, installation is a simple two-step process.

4 INCEASE YOU BENDING PODUCTIVITY WITH ONE TOUCH AMADA ONE TOUCH PUNCH HOLDE Amada s One Touch Holder and tooling allows the brake operator to change punches on the press brake quickly and safely without the need for a wrench. The patented One Touch design allows you to decrease your tooling changeover time, thereby increasing your bending productivity. One Touch Tool Holders and accessories are available for all Amada press brake models. Fast and Easy Tool Set-up With the One Touch Punch Holder, installation is a simple two-step process. Simply slide the grooved punch into the One Touch Punch Holder. Turn the lever to secure the punch in the One Touch Punch Holder $ U.S. Patents: No. 5,513,514 No. 5,685,191 No. 5,642,642 No. 5,511,407 No. 5,619,885 educe tooling set-up time Increase safety with the drop-prevention feature Insure properly tightened tools every time Increase productivity of the bending process No tools required to tighten punch For use on ZII style G model press brake and all FBD, HFB & HFE model press Brakes. NAOW DISTANCE PIECE SET $ These narrow punch holders replace the standard One Touch punch holder when the standard size of punch holder interferes with the part being formed. These allow clearance for side flanges that would normally hit the standard punch holder, while holding the punch securely during use. Set contains widths of 25mm, 35mm,40mm and 50mm

5 88º & 90º PUNCHES TOOL EDGE STANDAD ONE TOUCH ADIUS ANGLE () º 30 $ $ $ º $ TOOL EDGE STANDAD ONE TOUCH ADIUS ANGLE () ALLOWABLE TONNAGE (TON/FOOT) 32.87" (835 mm) (415 mm) º 30 $ $ º 14 $ TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 6 $ $ SS* º 3 $ * Semi-Standard Length (Ear Type): = 31.50" (1 set) - 4 -

6 88º & 90º NAOW ELIEF PUNCH TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 24 $474.00$ º 12 $ TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 24 $474.00$ º 12 $ º & 90º MULTI ELIEF NAOW PUNCH TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 12 $ $ º 6 $ TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 12 $ $ º 6 $

7 88º & 90º GOOSENECK PUNCHES TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 15 $1, $ º 14 $1, TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 15 $ $ º 14 $ TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 15 $ $ º 14 $ TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 21 $ $ º 14 $

8 88º & 90º GOOSENECK PUNCHES TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 21 $753.00$ º 14 $ TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 15 $ $ º 9 $ TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 15 $ $ º 9 $

9 88º & 90º SASH PUNCHES TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 15 $550.00$ º 3.7 $ TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 15 $ $ º 3.7 $ TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 9 $ $ º 5 $ TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 9 $ $ SS* º 5 $ * Semi-Standard Length (Ear Type): = (1 set) TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 9 $ $ SS* º 5 $ * Sem-Standard Length (Ear Type): = (1 set) - 8 -

10 ACUTE ANGLE PUNCHES TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 30 $ $ SS* º 9 $ * Semi Standard Length (Ear Type): = (1 set) TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 18 $ $ º 9 $ TOOL EDGE STANDAD ONE TOUCH ANGLE ALLOWABLE TONNAGE (TON/FOOT) 32.87" (835 mm) (415 mm) º 30 $ $

11 ADIUS PUNCHES TOOL EDGE STANDAD ONE TOUCH ADIUS() ANGLE º 30 $ $ º 30 $ ALLOWABLE TOOL TONNAGE EDGE () STANDAD ONE TOUCH (TON/FOOT) 32.87" (835 mm) (415 mm) $ $ $ FLATTENING PUNCHES STANDAD ONE TOUCH ALLOWABLE $ $ $ $79.00 Mounts in #15 Punch Holder (shown on next page)

12 PUNCH HOLDES & ADIUS ULES PUNCH HOLDE STANDAD ONE TOUCH ALLOWABLE TONNAGE (TON/FOOT) 32.87" (835 mm) (415 mm) $ $ ADIUS ULES EDGE () $ $69.00 Mounts on #15 Punch Holder..63 EDGE () $91.00 $51.00 Mounts on #15 Punch Holder. EDGE () $ $ Mounts on #15 Punch Holder

13 PUNCH HOLDES & ADIUS ULES EDGE () $ $ Mounts on #15 Punch Holder. EDGE () $ $90.00 Mounts on #15 Punch Holder. EDGE () $ $75.00 Mounts on #15 Punch Holder EDGE () $ $ Mounts on #15 Punch Holder. EDGE () $ $83.00 Mounts on #15 Punch Holder

14 PUNCH HOLDES & ADIUS ULES EDGE () $ $ Mounts on #15 Punch Holder EDGE () ALLOWABLE TONNAGE 32.87" (TON/FOOT)(835 mm) (415 mm) $ $ Mounts on #15 Punch Holder EDGE () $ $ Mounts on #15 Punch Holder EDGE () $ $ Mounts on #15 Punch Holder

15 QUICK CHANGE 2 "V" DIES TOOL º 18 $ $ º 18 $ TOOL º 21 $ $ º 21 $ TOOL º 21 $ $ º 21 $ TOOL º 30 $ $ º 30 $

16 QUICK CHANGE 2 "V" DIES.295 TOOL º 30 $ $ º 30 $ TOOL º 30 $ $ º 30 $ TOOL º 24 $ $ º 24 $ Die has larger shoulder radius for reduced die marks..551 TOOL º 30 $ $ º 30 $ Die has larger shoulder radius for reduced die marks

17 QUICK CHANGE ACUTE ANGLE 2 "V" DIE TOOL º 6 $ $ º 6 $ Hardness HC is

18 88º & 90º 2 "V" DIES º 18 $ $ º 21 $ $ º 24 $ $ º 30 $ $

19 88º & 90º 2 "V" DIES º 30 $ $ º 30 $ $ º 30 $ $ º 21 $ $

20 88º & 90º 2 "V" DIES º 21 $ $ º 24 $ $ Die has larger shoulder radius for reduced die marks º 30 $ $ Die has larger shoulder radius for reduced die marks. ACUTE ANGLE 2 "V" DIE ALLOWABLE º 9 $ $

21 88º & 90º 2 "V" DIES º 18 $ Sectionalized match to die # º 21 $ Sectionalized match to die # º 21 $ Sectionalized match to die # º 30 $ Sectionalized match to die #

22 88º & 90º 2 "V" DIES º 30 $ Sectionalized match to die # º 30 $ Sectionalized match to die # º 30 $ Sectionalized match to die # º 24 $ Sectionalized match to die #311. Die has larger shoulder radius for reduced die marks

23 88º & 90º 2 "V" DIES º 30 $ Sectionalized match to die #314. Die has larger shoulder radius for reduced die marks. LOW POFILE 2 "V" DIES º 21 $ º 21 $ ACUTE ANGLE 2 "V" DIES º 9 $1,

24 DIE AIL & HOLDES DIE AIL $ $ HOLDES $ $ $ $ $ $ $ $

25 88º & 90º SASH 1 "V" DIES º 29 $ $ º 29 $ $ º 29 $ $ º 29 $ $ º 30 $ $ º 30 $ $ º 30 $ $

26 AIL TYPE SASH 1 "V" DIES ALLOWABLE TONNAGE 32.87" (TON/FOOT)(835 mm) (415 mm) º 29 $ $ º 29 $ ALLOWABLE TONNAGE 32.87" (TON/FOOT)(835 mm) (415 mm) º 29 $ $ º 29 $ ALLOWABLE TONNAGE 32.87" (TON/FOOT)(835 mm) (415 mm) º 29 $ $ º 29 $ ALLOWABLE TONNAGE 32.87" (TON/FOOT)(835 mm) (415 mm) º 29 $ $ º 29 $

27 AIL TYPE SASH 1 "V" DIES.669 ALLOWABLE TONNAGE 32.87" (TON/FOOT)(835 mm) (415 mm) º 29 $ $ º 29 $ ALLOWABLE TONNAGE 32.87" (TON/FOOT)(835 mm) (415 mm) º 29 $ $ º 29 $ ALLOWABLE TONNAGE 32.87" (TON/FOOT)(835 mm) (415 mm) º 29 $ $ º 29 $

28 ACUTE ANGLE 1 "V" DIES ALLOWABLE TONNAGE 32.87" (TON/FOOT)(835 mm) (415 mm) º 5.2 $ $ º 5.2 $1, ALLOWABLE TONNAGE 32.87" (TON/FOOT)(835 mm) (415 mm) º 4.9 $ $ º 4.9 $1, ALLOWABLE TONNAGE 32.87" (TON/FOOT)(835 mm) (415 mm) º 5.5 $ $ º 5.5 $1, ALLOWABLE TONNAGE 32.87" (TON/FOOT)(835 mm) (415 mm) º 6.4 $1, $ º 6.4 $1,

29 ACUTE ANGLE 1 "V" DIES ALLOWABLE TONNAGE 32.87" (TON/FOOT)(835 mm) (415 mm) º 7.0 $1, $ º 7.0 $1, ALLOWABLE TONNAGE 32.87" (TON/FOOT)(835 mm) (415 mm) º 8.2 $1, $ º 8.2 $1, ALLOWABLE TONNAGE 32.87" (TON/FOOT)(835 mm) (415 mm) º 9.4 $1, $ º 9.4 $1,

30 SASH 1 'V" DIE AIL & HOLDES DIE AIL $ HOLDES (TON/FOOT) (835 mm) (415 mm) $ $ $ LAGE "V" DIE HOLDE $ $

31 LAGE "V" DIE HOLDE $1, $ LAGE "V" DIES º 24 $ $ Hardness HC is Mounts on #50008 Die Holder º 18 $ $ Hardness HC is Mounts on #50008 Die Holder º 12 $ $ Hardness HC is Mounts on #50008 Die Holder

32 LAGE "V" DIES º 21 $ $ Hardness HC is Mounts on #50008 Die Holder º 30 $ $ Hardness HC is Mounts on #50008 Die Holder º 30 $ $ Hardness HC is Mounts on #50008 Die Holder º 30 $ $ Hardness HC is Mounts on #50008 Die Holder

33 LAGE "V" DIES º 30 $ $ Hardness HC is Mounts on #50008 Die Holder º 30 $ $ Hardness HC is Mounts on #50008 Die Holder º 30 $1, $ Hardness HC is Mounts on #50008 Die Holder Hardness HC is º 30 $1, $

34 LAGE "V" DIES $ $ Hardness HC is Mounts on #50008 Die Holder. FLATTENING DIES $ $ Mounts on #50008 Die Holder $1, $ Hardness HC is

35 POLYUETHANE DIES & DIE HOLDES Holders.984 HEIGHT (H) 60 (1) $ $ Mounts on #50008 Die Holder HEIGHT (H) 60 (2) " $ $ Mounts on #50008 Die Holder HEIGHT (H) 60 (3) " $1, $ Mounts on #50008 Die Holder HEIGHT (H) 60 (4) " $1, $ (5) " $1,958.00$1, Mounts on #50008 Die Holder

36 POLYUETHANE DIES & DIE HOLDE Dies TOOL A B A 61 (1) ED*.984".984" $53.00 $ BLUE**.984".984" $71.00 $37.00 B 61 (2) 61 (3) ED* " " $62.00 $ BLUE** " " $75.00 $ ED* " " $ $ BLUE** " " $ $ TOOL A B A 61 (4) ED* 3.150" " $ $ BLUE** 3.150" " $ $ B 61 (5) ED* 4.330" 1.772" $ $ BLUE** 4.330" 1.772" $ $ STANDAD OFFSET TOOLS *80 Shore "A" scale hardness **90 Shore "A" scale hardness WIDTH (A) ALLOWABLE MAX TONNAGE MATEIAL 32.87" (TON/FOOT) (CS) (4835mm) " GA $1, " GA $1, " GA $1, A " GA $1, " GA $1, A " GA $1, " GA $1, Tolerances after bending, using the above offset tools = +/ Specify standard or One Touch style

37 HEMMING PUNCH & DIES PUNCH TOOL EDGE STANDAD ONE TOUCH EDGE ANGLE () º 30 $ $ * º 30 $ *Semi-Standard Lenghth (Ear Type): = 31.50" (1 set) DIE ASSEMBLY.63 A MAX MATEIAL 16 GA CS " 18 GA SS 18 GA CS " 20 GA SS A 20 $1, $ $1, $ EPLACEMENT DIE BLOCK Old Style A " 20 $ $ " 20 $ $ New Style A " 20 $ $ " 20 $ $

38 ASTO OBOTIC TOOLING PUNCH ANGLE 32.87" (LONG) (SHOT) º $1, $ $1, HINGED EA SECTIONS FO ABOVE PUNCH DESCIPTION HINGED EA SECTIONS $2, º DESCIPTION V (Z) 32.87" (LONG) (SHOT) DIE " 90º $1, $ $1, Z V " 88º $1, $ $1, " 90º $1, $ $1, " 88º $1, $ $1, " 90º $1, $ $1, " 88º $1, $ $1, " 90º $1, $ $1, " 88º $1, $ $1, " 90º $1, $ $1, " 88º $1, $ $1, " 90º $1, $ $1, " 88º $1, $ $1, DIE HOLDE DESCIPTION 32.87" (LONG) (SHOT) ASTO DIE HOLDE $ $ _

39 PESS BAKE TOOLING ADAPTES FOM AMADA AMEICA, INC. COMBO PUNCH ADAPTE $ each Enable the fabricator to utilize Amada European style tooling or Conventional style tooling all in one Distance Piece. No changing of distance pieces. The COMBO PUNCH ADAPTE has an adjustment wedge to eliminate shimming an crowning problems. Mount easily to any Amada Press Brake. 2 Adapters recommended for every 32.87" of upper beam. CONVENTIONAL DIE ADAPTES - Length " Length $ Length $ The die adapters are used to adapt conventional dies to the Amada Press Brake. They just like the standard Amada die holders. A slot allows for the seating of the convention and set screws along the length of tightening. This adapter is available in the standard and short lengths

PESS BAKE ACCESSOIES DEEP PUNCH HOLDE ALLOWABLE TONNAGE (TON/FOOT) 7.784" (200 mm) 94000 94000 10 $880.

00 SIDE GAUGE AND ADJUSTABLE ANGLE SIDE GAUGE Side Gauge Side Gauge used to square parts with the bend line.

40 PESS BAKE ACCESSOIES DEEP PUNCH HOLDE ALLOWABLE TONNAGE (TON/FOOT) 7.784" (200 mm) $ Specify standard or One Touch style. QUICK SET DIE HOLDE Lock or unlock a full bed-length of die with one twist of a handle. Modular design allows multiple die holders to be operated by one handle. Same profile as standard die holder (H=75mm) " (835 mm) (415 mm) $ $ Bolts and washers/set for use with Quick-Set Die Holder $44.00 SIDE GAUGE AND ADJUSTABLE ANGLE SIDE GAUGE Side Gauge Side Gauge used to square parts with the bend line. Mounts directly on "V" die to help correctly align those small, hard to handle parts $ Adjustable Angle Side Gauge Same as Side Gauge but with a squaring arm that rotates 100 to provide "bending at an angle." $

PESS BAKE ACCESSOIES FONT AND EA CLAMP ASSEMBLY DESCIPTION 92500 92500 Clamp Assembly Set $45.00 96400 96400 Clamp Plate $28.00 96200 96200 Hardware Set $18.

Mounts in any Amada press brake. LENGTH 03000 03000 32.87" $770.00 03000 03000 $400.00 03080 03080 $1,650.00 Specify standard or One Touch style.

Allows for easy removal of pans and boxes with return flanges around perimeter of p Eliminates springing open of flanges to remove part from tooling. educes operator fatigue and part rejects.

41 PESS BAKE ACCESSOIES FONT AND EA CLAMP ASSEMBLY DESCIPTION Clamp Assembly Set $ Clamp Plate $ Hardware Set $18.00 SLEEVED ADIUS ULE - C 30 Sleeved adius uler forms 9 different radii with one tool. Sleeves slide on to form radii from " to ". Available in long (32.87"), short () and sectionalized lengths. Mounts in any Amada press brake. LENGTH " $ $ $1, Specify standard or One Touch style. HINGED EA SECTIONS Hinged Ear Sections are used for accommodating channeled return flanges on the press brake. Available in #4, #16, #453, and #463 style punches with.008" radius. Allows for easy removal of pans and boxes with return flanges around perimeter of p Eliminates springing open of flanges to remove part from tooling. educes operator fatigue and part rejects. PUNCH TYPE PE SET* #4 $1, Hinged ear drops down to release part Precision ground tooling allows hinged portion to mate with punch without leaving marks on part #16 $1, #453 $2, #463 $2, *Each set includes a left and right hinged ear section Specify standard or One Touch style

PESS BAKE ACCESSOIES NAOW PUNCH HOLDE #60578 Allows greater clearance between punch holders for more flexibility. For use on Z-1 press brakes or for stacking with Z-2 style holder.

mat l and thinner. $172.00 42618.030" thick urethane for mark-free bending for use on 16 ga. mat l and thicker. $236.00 Both urethane rolls above are 6" wide x 100' long.

42 PESS BAKE ACCESSOIES NAOW PUNCH HOLDE #60578 Allows greater clearance between punch holders for more flexibility. For use on Z-1 press brakes or for stacking with Z-2 style holder. #60579 Same as above, but for use on Z-2 style press brakes only. #60578 # $ $ UETHANE OLL DESCIPTION " thick urethane for mark-free bending for use on 16 ga. mat l and thinner. $ " thick urethane for mark-free bending for use on 16 ga. mat l and thicker. $ Both urethane rolls above are 6" wide x 100' long. MAKLESS MATEIAL POTECTION DESCIPTION SA50-EPLACEMENT MATEIAL (LIGHT) (12 OLLS ) (EACH OLL CONTAINS 25'OF MATEIAL) 18 GA & THINNE DA50-EPLACEMENT MATEIAL (HEAVY) (12 OLLS ) (EACH OLL CONTAINS 25'OF MATEIAL) 16 GA & THICKE $ $ PESS BAKE CABINET DESCIPTION PESS BAKE CABINET WITH MOBILE BASE AND ETAINE TOP WITH MAT $ PESS BAKE CABINET WITH FOKLIFT $ BASE AND ETAINE TOP WITH MAT MAPLE TOP INSTEAD OF ETAINE TOP $ (COMES WITH MOBILE BASE) Shown with optional mobile base kit

43 PESS BAKE ACCESSOIES EPLACEMENT PATS EPLACEMENT CLAMP PLATE WITH SAFETY TONGUE DESCIPTION Clamp Plate $30.00 EPLACEMENT "V" DIE BOLTS DESCIPTION Set Bolt for 2V Die M8 X 25 $ Spring for 1V Die and 2V Die $ Washer for 2V Die M8 $ Set Bolt for 1V Die M8 X 30 $ Washer for 1V Die $4.00 Long size die requires 4 sets of bolts, springs and washers. Short size die requires 2 sets of bolts, springs and washers. EPLACEMENT BOLTS FO HEMMING TOOL DESCIPTION M8 X 55 Stripper Bolt $ Spring $4.00 SIDE STOPPES $66.00 (2 pc. Set) -42 -

44 AI BENDING FOCE CHAT Die Opening Selection Formula t GAUGE 12 O LESS 11-5/16" 3/8" - 1/2" 5/8" UP INCHES.105 O LESS AND UP "V" SIZE 6 X t 8 X t 10 X t 12 X t The above formulas are for reference only. For more detailed information refer to the chart below. If the material thickness and inside bend radius are known, the following can be obtained from the chart below: 1. Pressure required for bending the material for 1 foot. 2. Opening of the die to be used. 3. Minimum bendable flange length. t F ir b v Material thickness 2 (tensile strength: lbs/in Tons per 1 foot Inside bend radius Minimum flange length Die opening t F ir V b TONS/FT INSIDE ADIUS OF BEND MIN. FLANGE LENGTH WIDTH OF V DIE OPENING t GAUGEDEC. THICKNESS MILD STEEL mm v inches inches b inches ir F Force required per linear foot to bend mild steel with air bend dies. (Measured in tons.) TONS/FT

Quality from the Cutting Edge of Fabrication

Quality from the Cutting Edge of Fabrication TABLE OF CONTENTS COMBINATION OF DIES & PUNCHES PUNCH HOLDES - - - - - - - - - - - - - - - - - - - - - - - - - - 3 PUNCHES - - - - - - - - - - - - - - - - -