ORDERING INFORMATION5
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2 ODEING INFOMATION [] Standard Lengths: = mm (9.84") = mm (20.08") ized = mm (21.6") [] ized Lengths: 120mm (2) 75mm 2.953" 45mm (2) 40mm mm 1.378" 30mm (2) 25mm (2) 20mm Features: 1. All tools can be loaded by a single operator. 2. Easy to store. Cabinets available. 3. All tools come precision cut in twelve pieces. 4. ized punches include two ear pieces (horns). 5. All punches have laser hardened tips. 6. Special tooling available. Please contact one of our application specialists. Standard Ear Piece Special Ear Piece.906 [23] D E + 105º [35].787 C 120º A B.394 [10] [75] hen ordering a special ear section from ilson Tool, please indicate the above dimensions. 2
3 TABLE OF CONTENTS Ordering Information....2 Punches 78 Swan Neck Goose Neck Acute Straight...5 emming....5 Dies 30 Single Single Single...7 emming Stone adius Feature....8 Air Bending Force - Imperial....9 Air Bending Force - Metric ilson LD style press brake tooling is sold in North America only. CEDIT EQUIEMENTS PAYMENT TEMS FEIGT ODE CANCELLATION ETUNED MATEIAL CLAIMS All orders are subject to approval by our Credit Department. If you are a new account, please furnish us with your tax exempt status, a bank reference, three current supplier references and/or your current D&B rating with your first order. A credit limit will be imposed on new accounts until credit has been established. Terms are net 10 days. Catalog prices are subject to change without notice. Orders are shipped F.O.B. from our manufacturing facility. (International Shipments are Incoterms: Ex orks). In the event an order is cancelled, an additional charge will be assessed to cover the cost of labor and material. A handling/restocking fee will be applied to all standard products returned for credit. A return authorization number and shipping instructions must be obtained in advance before an item can be returned. All claims or product shortages must be made within 30 days of the invoice date. 3
4 PUNC OPTIONS [37] º T 78 SAN-NECK PUNC Profile Cat. No. T orking Tip adius kn/m Max TON eight TP [9.5].039 [1] [159] [44] D10 D15 TP [14.5].079 [2] [159] [83] TP [14.5].118 [3] [159] [83] TP [14.5].157 [4] [159] [83] TP [14.5].197 [5] [159] [83] TP [14.5].236 [6] [159] [83] TP [14.5].315 [8] [159] [83] TP [9.5].039 [1] [194] [44] TP [14.5].079 [2] [194] [83] TP [14.5].118 [3] [194] [83] TP [14.5].157 [4] [194] [83] TP [14.5].197 [5] [194] [83] TP [14.5].236 [6] [194] [83] TP [14.5].315 [8] [194] [83] 9.8 [mm] 20 [mm] 21.6 [mm] Tooling for special applications available upon request [37] 78º T 78 GOOSE-NECK PUNC Profile Cat. No. T orking Tip adius kn/m Max TON eight TP [6.5].039 [1] [159] [44] E10 E15 TP [9].079 [2] [159] [75] TP [9].118 [3] [159] [75] TP [9].157 [4] [159] [75] TP [9].197 [5] [159] [75] TP [9].236 [6] [159] [75] TP [6.5].039 [1] [194] [44] TP [9].079 [2] [194] [75] TP [9].118 [3] [194] [75] TP [9].157 [4] [194] [75] TP [9].197 [5] [194] [75] TP [9].236 [6] [194] [75] 9.8 [mm] 20 [mm] 21.6 [mm] Tooling for special applications available upon request. Indicates how tonnage is applied to punches 4
5 PUNC OPTIONS 26 ACUTE PUNC Profile Cat. No. T orking Tip adius kn/m Max TON eight TP [5.5].039 [1] [159] [44] J10 J15 TP [6.8].079 [2] [159] [66] TP [6.8].098 [2.5] [159] [66] TP [6.8].118 [3] [159] [66] TP [6.8].157 [4] [159] [66] TP [10.3].197 [5] [159] [73] TP [5.5].20 [0.5] [159] [22] TP [5.5].039 [1] [194] [44] TP [6.8].118 [3] [194] [66] TP [6.8].079 [2] [194] [66] 9.8 [mm] 20 [mm] ized 21.6 [mm] Tooling for special applications available upon request [37] º T Profile Cat. No. Angle STAIGT PUNC orking Tip adius kn/m Max TON eight TP [2] [159] [88] TP [3] [159] [132] TP [4] [159] [176] TP [5] [159] [220] TP [6] [159] [220] TP [8] [159] [220] TP [3] [194] [132] TP [4] [194] [176] TP [5] [194] [220] TP [6] [194] [220] TP [8] [194] [220] 9.8 [mm] 20 [mm] ized 21.6 [mm] Tooling for special applications available upon request [37] 26º.787 Profile Cat. No. Angle Tip adius 20 EMMING PUNC orking eight idth kn/m Max TON P10.08 TP [1] [169].207 [6.8] /44 P10.10 TP [1] [169].267 [8.8] /44 P10.12 TP [1] [169].328 [10.8] /44 P15.08 TP [1] [214].207 [6.8] /44 P15.10 TP [1] [214].267 [8.8] /44 P15.12 TP [1] [214].328 [10.8] / [mm] 20 [mm] 21.6 [mm] [37] 20º Tooling for special applications available upon request. Indicates how tonnage is applied to punches 5
6 DIE OPTIONS.748 [19] 30º S.276 [7].394 [10].500 [12.7] Cat. No. Angle Opening eight 30 SINGLE DIE idth S Shoulder adius kn/m Max Ton TP [6] [90].551 [14].031 [0.8] [24] TP [8] [90].630 [16].031 [0.8] [29] TP [10] [90] [26].039 [1.0] [51] TP [12] [90] [26].047 [1.2] [51] TP [16] [90] [30].063 [1.6] 17 [56] TP [90] [40].079 [2.0] [75] TP [24] [90] [46].094 [2.4] /102 TP [30] [90] [56].118 [3.0] [121] TP [40] [90] [75].157 [4.0] [154] TP [50] [90] [90].157 [4.0] [149] TP [6] [130].551 [14].031 [0.8] 8 [28] TP [8] [130].630 [16].031 [0.8] [29] TP [10] [130] [26].039 [1] [51] TP [12] [130] [26].047 [1.2] [51] TP [16] [130] [30].063 [1.6] 17 [56] TP [130] [40].079 [2.0] [75] TP [24] [130] [46].094 [2.4] [102] TP [30] [130] [56].118 [3] /121 TP [40] [130] [75].157 [4] /154 TP [50] [130] [90].157 [4] / [mm] 20 [mm] 21.6 [mm.748 [19] 60º.276 [7] S.500 [12.7] Cat. No. Angle Opening eight idth 60 SINGLE DIE S Shoulder adius kn/m Max Ton TP [30] [90] [42].118 [3] /116 TP [40] [90] [55].157 [4] /143 TP [50] [90] [70].157 [4] /196 TP [60] [90] [75].197 [5] /187 TP [80] [90] [110].236 [6] /204 TP [30] [130] [42].118 [3] /116 TP [40] [130] [55].157 [4] /143 TP [50] [130] [70].157 [4] /196 TP [60] [130] [75].197 [5] /187 TP [80] [130] [110].236 [6] 0 84/275 TP [100] [130] [125].236 [6] /297 TP [120] [130] [140].315 [8] / [mm] 20 [mm] 21.6 [mm] 6
7 DIE OPTIONS Cat. No. Angle Opening eight idth 78 SINGLE DIE S Shoulder adius kn/m Max Ton TP [6] [109].394 [10].031 [0.8] [31] TP [8] [109].472 [12].031 [0.8] [35] TP [10] [109].551 [14].039 [1.0] [40] TP [12] [109].709 [18].047 [1.2] [55] TP [16] [109].984 [25].063 [1.6] [77] TP [109] [30].079 [2.0] [83] TP [24] [109] [32].094 [2.4] [102] TP [ [109] [40].118 [3] [127] TP [40] [109] [50].157 [4] [149] TP [50] [109] [65].157 [4] [198] TP [60] [109] [75].197 [5] [220] TP [80] [109] [95].236 [6] [253] TP [6] [149].394 [10].031 [0.8] [31] TP [8] [149].472 [12].031 [0.8] [35] TP [10] [149].551 [14].039 [1.0] [40] TP [12] [149].709 [18].047 [1.2] [55] TP [16] [149].984 [25].063 [1.6] [77] TP [149] [30].079 [2.0] [83] TP [24] [149] [32].094 [2.4] [102] TP [ [149] [40].118 [3] [127] TP [40] [149] [50].157 [4] [149] TP [50] [149] [65].157 [4] [198] TP [60] [149] [75].197 [5] [220] TP [80] [149] [95].236 [6] [253] 9.8 [mm] 20 [mm] 21.6 [mm].748 [19] 78º S.276 [7].394 [10].500 [12.7] EMMING Cat. No. S Shoulder Opening eight idth kn/m Max Ton adius TP [8] [90] [50].031 [8] [40] TP [10] [90] [50].039 [1.0] [33] TP [12] [90] [50].047 [1.2] [23] TP [8] [130] [50].031 [8] [40] TP [10] [130] [50].039 [1.0] [33] TP [12] [130] [50].047 [1.2] [23] 9.8 [mm] 20 [mm] 21.6 [mm].748 [19] S.276 [7] 7
8 STONE ADIUS Nitrex delivers dramatic increases in durability and longevity of press brake tooling. Nitrex is a heat-treat process that permeates tool steel to achieve a surface hardness of C-70, offering press brake fabricators unmatched durability and performance. Nitrex treated tools experience zero corrosion, resulting in faster cleanups and longer lasting tooling. The lubricity it adds to press brake tooling lowers friction as the sheet metal slides over the -opening of the die, effectively minimizing galling in even the toughest bending situations. STONE radius assures accurate bend angles along the entire bending length. LD tooling is produced with a progressive radius on both sides of the more evenly and with less drag. This unique design of the -die reduces the friction between the material and the die encountered when bending, by creating a rolling condition as the material enters the die..500 [12.7].75 [19].27 [7].23 [5.7] Offset Die Tang Detail LD Die Tang Design 8
9 AI BENDING FOCE - IMPEIAL NOTE: The above formulas and chart are for reference only. The chart above is based on mild steel (tensile strength of 60,000 PSI) formed to an included angle of 88º. See chart to the right for other materials. Forming to other angles will change the Minimum Flange (MF), Inside adius (I) and tonnage. Soft Brass Soft Aluminum eat Treated Aluminum Alloys Stainless Steel igh Strength Steel Tons x 50% Tons x 50% Tons x 100% Tons x 150% Tons x 275% T = MATEIAL TICKNESS = -OPENING MF = MINIMUM FLANGE LENGT I = INSIDE ADIUS [25.4] 7/ [22] / [19] / [16] / [12.7] Applications in red are not recommended. 7/ [11.1] / [9.5] Tonnage increases with smaller v-openings. 5/ [8] /4 0. [6.35] [4.8] [3.8] [3.4] TONS PE FOOT [3] [2.7] [2.3] [1.9] [1.5] Larger v-openings generate less tonnage [1.2] [.9] GAUGE DEC. I MF ( ) MATEIAL TICKNESS: MF STANDAD FOMULAS FO SELECTING A -OPENING T I AI BENDING FOCE CAT IMPEIAL TONNNAGE IMPEIAL OPENINGS 9
10 AI BENDING FOCE - METIC AI BENDING FOCE CAT IMPEIAL TONNAGE METIC OPENINGS STANDAD FOMULAS FO SELECTING A -OPENING MATEIAL TICKNESS T MF I (mm) ( ) GAUGE DEC. MF I [.9] [1.2] [1.5] [1.9] Larger v-openings generate less tonnage [2.3] [2.7] [3] [3.4] [3.8] / [4.8] /4 0. [6.35] Tonnage increases with smaller v-openings. 5/ [8] TONS PE FOOT 3/ [9.5] Applications in red are not recommended. 1/ [12.7] / [16] / [19] [25.4] /4 1. [32] T = MATEIAL TICKNESS = -OPENING MF = MINIMUM FLANGE LENGT I = INSIDE ADIUS NOTE: The above formulas and chart are for reference only. The chart above is based on mild steel (tensile strength of 60,000 PSI) formed to an included angle of 88º. See chart to the right for other materials. Forming to other angles will change the Minimum Flange (MF), Inside adius (I) and tonnage. Soft Brass Soft Aluminum eat Treated Aluminum Alloys Stainless Steel igh Strength Steel Tons x 50% Tons x 50% Tons x 100% Tons x 150% Tons x 275% 10
11 wilsontool.com is your online source for the latest news and information from ilson Tool. Available in seven languages, wilsontool.com is a great resource for all of our customers around the globe. Our e-newsletters not only keep you up to date on the latest product and company news along with workshop and class information, but each month we provide a solutions-based article to improve performance and productivity in your shop. egister at wilsontool.com e-business Center equest a quote. Place an order. eview your account history. Track a shipment. Even download special tool drawings to easily program your machines. 24 hours a day, 7 days a week. Log-on or register your account at wilsontool.com/ebiz. YouTube ilson Tool s YouTube channel contains many videos featuring product demonstrations showing our tooling in action. isit us at 11
12 ILSON TOOL INTENATIONAL OLD EADQUATES ilson Tool International - United States Tel (Free): Tel: Fax (Free): Fax: sales@wilsontool.com NOT AMEICA ilson Tool - Punching and Stamping Division Tel: Fax: punching@wilsontoolcanada.com ilson Tool - Press Brake Division Tel: Fax: ilson Tool - Tel: 52 (81) Fax: 52 (81) EUOPE / MIDEAST / AFICA ilson Tool - United Kingdom Tel (Free): Tel: Fax (Free): Fax: or 46 sales@wilsontool.eu.com ilson Tool - Germany Tel (Free): Tel: Fax (Free): Fax: verkauf@wilsontool.eu.com ilson Tool - Denmark Tel (Free): Tel: Fax (Free): Fax: sales@wilsontool.dk ilson Tool - France Tel: +33 (0) Fax: +33 (0) ventes@wilsontool.eu.com SOUT AMEICA ilson Tool - Argentina Tel: ventassudamerica@wilsontool.com Milling Puncionadeiras - Brazil Tel/Fax: vendas@milling.com.br CINA / PACIFIC IM ilson Tool - China Tel: Fax: sales@wilsontool.cn B338C ilson Tool International
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