Quality from the Cutting Edge of Fabrication

Transcription

1 Quality from the Cutting Edge of Fabrication

2 TABLE OF CONTENTS COMBINATION OF DIES & PUNCHES PUNCH HOLDES PUNCHES DIES POLYUETHANE DIES & DIE HOLDES STANDAD OFFSET TOOLS HEMMING PUNCH & DIES ASTO OBOTIC TOOLING ONE TOUCH HOLDE & ACCESSOIES PESS BAKE ACCESSOIES EPLACEMENT PATS AI BENDING FOCE CHAT º BENDING (27GA 11GA) STANDAD DIE HOLDE 2 90º BENDING STAIGHT PUNCH (27GA 14GA) STANDAD DIE HOLDE º BENDING GOOSENECK (27GA 8GA) STANDAD DIE HOLDE 4 90º BENDING DOO SASH (27GA 14GA) Features of Amada Tooling 5 90º BENDING DOO SASH (27GA 14GA) 6 90º BENDING (3/8" 1/2") 7 ADIUS BENDING (18GA 16GA) 8 ADIUS BENDING UETHANE DIE (27GA 11GA) High Precision AMADA tooling is hardened and ground to give you optimal press brake performance with all critical tolerances ground to within " (.02 mm). Amada precision performance helps eliminate secondary handling to correct errors while also helping to decrease bending costs. In addition, Amada tooling is through-hardened, providing you with long lasting accuracy superior to conventional tooling. Standardized Amada tooling is available in Long () and Short () lengths, providing for easy, one-operator set-up. Sectionalized Amada tooling is sectionalized as follows for convenience and efficiency: (.79) 17 (.98) (10) 17 (15) 17 (17.5) 17 (20) 17 (25) 17 (30) 61 (1) 61 (2) 61 (3) 61 (4) 61 (5) Punch (Inches): = 330 Die (Inches): = Variety of Standardized Shapes Amada tooling is available in a wide variety of shapes to meet almost any forming need. You re assured of finding the right tooling to perform your bending operation in the most precise, efficient manner. Interchangeable Amada tooling is designed for interchangeable use on all Amada press brakes. 9 ACUTE ANGLE BENDING (27GA 14GA) ACUTE ANGLE BENDING (14GA 10GA) ACUTE ANGLE BENDING (10GA 6GA) 12 NAOW BOX BENDING Amada press brake dies are hardened thoroughly at HC. Our patented Amanit process combines optimum surface hardness, lubricity and grinding to the highest tolerances in the industry. These manufacturing processes not only ensure that the tooling provides optimum press brake performance, but also maximizes tool durability and component accuracy far better than that offered by conventional press brake tooling. Amanit coding is provided at no additional charge and is standard for all Amada press brake dies. 13 STANDAD DIE HOLDE 337 HEMMING (27GA 16GA) HEMMING (27GA 11GA) 15 MAK FEE BENDING STANDAD PUNCH 2 "V" DIE (P17-19) STANDAD PUNCH MATCHING 2-V DIES WITH 2-V DIES 2 "V" DIE (P20-22) UETHANE SHEET CLAMP STANDAD 1"V" O 2"V" DIE WITH ADIUS OPENING

3 INCEASE YOU BENDING PODUCTIVITY WITH ONE TOUCH 88º & 90º PUNCHES AMADA ONE TOUCH PUNCH HOLDE TOOL STANDAD ONE TOUCH ADIUS () ANGLE Amada s One Touch Holder and tooling allows the brake operator to change punches on the press brake quickly and safely without the need for a wrench. The patented One Touch design allows you to decrease your tooling changeover time, thereby increasing your bending productivity. One Touch Tool Holders and accessories are available for all Amada press brake models º 30 Fast and Easy Tool Set-up With the One Touch Punch Holder, installation is a simple two-step process. Simply slide the grooved punch into the One Touch Punch Holder. Turn the lever to secure the punch in the One Touch Punch Holder º U.S. Patents: No. 5,513,514 No. 5,685,191 No. 5,642,642 No. 5,511,407 No. 5,619, educe tooling set-up time Increase safety with the drop-prevention feature Insure properly tightened tools every time Increase productivity of the bending process No tools required to tighten punch For use on ZII style G model press brake and all FBD, HFB & HFE model press Brakes. TOOL STANDAD ONE TOUCH ADIUS () ANGLE º 30 $ $ NAOW DISTANCE PIECE SET º 14 $ These narrow punch holders replace the standard One Touch punch holder when the standard size of punch holder interferes with the part being formed. These allow clearance for side flanges that would normally hit the standard punch holder, while holding the punch securely during use. Set contains widths of 25mm, 35mm,40mm and 50mm TOOL STANDAD ONE TOUCH ADIUS() ANGLE SS* * Semi-Standard Length (Ear Type): = 31.50" (1 set) º 6 $ $ º 3 $ TOOLING ODE PHONE: FAX:

4 88º & 90º NAOW ELIEF PUNCH 88º & 90º GOOSENECK PUNCHES TOOL STANDAD ONE TOUCH ADIUS() ANGLE º 24 $ º TOOL STANDAD ONE TOUCH ADIUS() ANGLE º 15 $1, $ º 14 $1, TOOL STANDAD ONE TOUCH ADIUS() ANGLE TOOL STANDAD ONE TOUCH ADIUS() ANGLE º 24 $ $ º 12 $ º 15 $ $ º 14 $ º & 90º MULTI ELIEF NAOW PUNCH TOOL STANDAD ONE TOUCH ADIUS() ANGLE TOOL STANDAD ONE TOUCH ADIUS() ANGLE º 12 $ $ º 6 $ º 15 $ $ º 14 $ TOOL STANDAD ONE TOUCH ADIUS() ANGLE º 21 $ $ TOOL STANDAD ONE TOUCH ADIUS() ANGLE º 12 $ $ º 6 $ º 14 $ TOOLING ODE PHONE: FAX:

5 88º & 90º GOOSENECK PUNCHES 88º & 90º SASH PUNCHES TOOL STANDAD ONE TOUCH ADIUS() ANGLE º 21 $ $ º 14 $ TOOL STANDAD ONE TOUCH ADIUS() ANGLE º 15 $ $ º 3.7 $ TOOL STANDAD ONE TOUCH ADIUS() ANGLE TOOL STANDAD ONE TOUCH ADIUS() ANGLE º 15 $ $ º 9 $ TOOL STANDAD ONE TOUCH ADIUS() ANGLE º 15 $ $ º 3.7 $ º 9 $ $ º 5 $ TOOL STANDAD ONE TOUCH ADIUS() ANGLE º 15 $ $ º 9 $ TOOL STANDAD ONE TOUCH ADIUS() ANGLE SS* * Semi-Standard Length (Ear Type): = (1 set) º 9 $ $ º 5 $ TOOL STANDAD ONE TOUCH ADIUS() ANGLE SS* º 9 $ $ º 5 $ * Sem-Standard Length (Ear Type): = (1 set) TOOLING ODE PHONE: FAX:

6 ACUTE ANGLE PUNCHES ADIUS PUNCHES TOOL STANDAD ONE TOUCH ADIUS() ANGLE SS* * Semi Standard Length (Ear Type): = (1 set) º 30 $ $ º 9 $ TOOL STANDAD ONE TOUCH ADIUS() ANGLE º 30 $ $ º 30 $ TOOL STANDAD ONE TOUCH () TOOL STANDAD ONE TOUCH ADIUS() ANGLE º 18 $ $ º 9 $ FLATTENING PUNCHES $ $ $ STANDAD ONE TOUCH $ $ TOOL STANDAD ONE TOUCH ANGLE º 30 $ $ $ $79.00 Mounts in #15 Punch Holder (shown on next page) TOOLING ODE PHONE: FAX:

7 PUNCH HOLDES & ADIUS ULES PUNCH HOLDES & ADIUS ULES PUNCH HOLDE () $ $68.00 STANDAD ONE TOUCH Mounts on #15 Punch Holder $ $ () $ $90.00 ADIUS ULES.625 Mounts on #15 Punch Holder () $ $ () $ $75.00 Mounts on #15 Punch Holder..689 Mounts on #15 Punch Holder..63 () $91.00 $51.00 Mounts on #15 Punch Holder () $ $ Mounts on #15 Punch Holder () $ $87.00 Mounts on #15 Punch Holder () $ $83.00 Mounts on #15 Punch Holder TOOLING ODE PHONE: FAX:

8 PUNCH HOLDES & ADIUS ULES QUICK CHANGE 2 "V" DIES () $ $ Mounts on #15 Punch Holder TOOL º 18 $ $ º 18 $ () $ $ Mounts on #15 Punch Holder TOOL º 21 $ $ º 21 $ () $ $ Mounts on #15 Punch Holder TOOL º 21 $ $ () $ $ º 21 $ Mounts on #15 Punch Holder TOOL º 30 $ $ º 30 $ TOOLING ODE PHONE: FAX:

9 QUICK CHANGE 2 "V" DIES QUICK CHANGE ACUTE ANGLE 2 "V" DIE.295 TOOL º 30 $ $ º 30 $ TOOL º 6 $ $ º 6 $ Hardness HC is TOOL º 30 $ $ º 30 $ TOOL º 24 $ $ º 24 $ Die has larger shoulder radius for reduced die marks. TOOL º 30 $ $ º 30 $ Die has larger shoulder radius for reduced die marks TOOLING ODE PHONE: FAX:

10 88º & 90º 2 "V" DIES 88º & 90º 2 "V" DIES º 18 $ $ º 30 $ $ º 21 $ $ º 30 $ $ º 24 $ $ º 30 $ $ º 30 $ $ º 21 $ $ TOOLING ODE PHONE: FAX:

11 88º & 90º 2 "V" DIES 88º & 90º 2 "V" DIES º 21 $ $ º 18 $ Sectionalized match to die # º 24 $ $ Die has larger shoulder radius for reduced die marks º 21 $ Sectionalized match to die # º 30 $ $ Die has larger shoulder radius for reduced die marks º 21 $ ACUTE ANGLE 2 "V" DIE Sectionalized match to die # º 9 $ $ º 30 $ Sectionalized match to die # TOOLING ODE PHONE: FAX:

12 88º & 90º 2 "V" DIES 88º & 90º 2 "V" DIES º 30 $ º 30 $ Sectionalized match to die # Sectionalized match to die #314. Die has larger shoulder radius for reduced die marks..295 LOW POFILE 2 "V" DIES º 30 $ Sectionalized match to die # º 21 $ º 30 $ º 21 $ Sectionalized match to die #127. ACUTE ANGLE 2 "V" DIES º 24 $ Sectionalized match to die #311. Die has larger shoulder radius for reduced die marks º 9 $1, TOOLING ODE PHONE: FAX:

13 DIE AIL & HOLDES 88º & 90º SASH 1 "V" DIES DIE AIL $ $ º 29 $ $ HOLDES $ $ º 29 $ $ $ $ º 29 $ $ º 29 $ $ º 30 $ $ º 30 $ $ $ $ $ $ º 30 $ $ TOOLING ODE PHONE: FAX:

14 AIL TYPE SASH 1 "V" DIES AIL TYPE SASH 1 "V" DIES º 29 $ $ º 29 $ º 29 $ $ º 29 $ º 29 $ $ º 29 $ º 29 $ $ º 29 $ º 29 $ $ º 29 $ º 29 $ $ º 29 $ º 29 $ $ º 29 $ TOOLING ODE PHONE: FAX:

15 ACUTE ANGLE 1 "V" DIES ACUTE ANGLE 1 "V" DIES º 5.2 $ $ º 5.2 $1, º 7.0 $1, $ º 7.0 $1, º 4.9 $ $ º 4.9 $1, º 8.2 $1, $ º 8.2 $1, º 5.5 $ $ º 5.5 $1, º 9.4 $1, $ º 9.4 $1, º 6.4 $1, $ º 6.4 $1, TOOLING ODE PHONE: FAX:

16 SASH 1 'V" DIE AIL & HOLDES LAGE "V" DIE HOLDE DIE AIL $1, $ $ LAGE "V" DIES HOLDES $ $ Hardness HC is Mounts on #50008 Die Holder º 24 $ $ $ º 18 $ $ Hardness HC is Mounts on #50008 Die Holder. LAGE "V" DIE HOLDE $ $ º 12 $ $ Hardness HC is Mounts on #50008 Die Holder TOOLING ODE PHONE: FAX:

17 LAGE "V" DIES LAGE "V" DIES º 21 $ $ º 30 $ $ Hardness HC is Mounts on #50008 Die Holder. Hardness HC is Mounts on #50008 Die Holder º 30 $ $ º 30 $ $ Hardness HC is Mounts on #50008 Die Holder. Hardness HC is Mounts on #50008 Die Holder Hardness HC is Mounts on #50008 Die Holder º 30 $ $ Hardness HC is Mounts on #50008 Die Holder º 30 $1, $ Hardness HC is Mounts on #50008 Die Holder º 30 $ $ Hardness HC is º 30 $1, $ TOOLING ODE PHONE: FAX:

18 LAGE "V" DIES POLYUETHANE DIES & DIE HOLDES Holders $ $ HEIGHT (H) 60 (1) $ $ Hardness HC is Mounts on #50008 Die Holder. Mounts on #50008 Die Holder. FLATTENING DIES HEIGHT (H) 60 (2) " $ $ Mounts on #50008 Die Holder $ $ Mounts on #50008 Die Holder HEIGHT (H) 60 (3) " $1, $ $1, $ Mounts on #50008 Die Holder. Hardness HC is HEIGHT (H) 60 (4) " $1, $ (5) " $1, $1, Mounts on #50008 Die Holder TOOLING ODE PHONE: FAX:

19 POLYUETHANE DIES & DIE HOLDE HEMMING PUNCH & DIES Dies B A TOOL 61 (1) 61 (2) 61 (3) A B ED* " " $53.00 $ BLUE** " " $71.00 $ ED* " " $62.00 $ BLUE** " " $75.00 $ ED* " " $ $ BLUE** " " $ $ PUNCH TOOL STANDAD ONE TOUCH () ANGLE * *Semi-Standard Lenghth (Ear Type): = 31.50" (1 set) º 30 $ $ º 30 $ TOOL A B DIE ASSEMBLY B A 61 (4) 61 (5) *80 Shore "A" scale hardness **90 Shore "A" scale hardness ED* 3.150" " $ $ BLUE** 3.150" " $ $ ED* 4.330" 1.772" $ $ BLUE** 4.330" 1.772" $ $ A MAX MATEIAL GA CS 18 GA SS.315" GA CS 20 GA SS " A 20 $1, $ $1, $ STANDAD OFFSET TOOLS WIDTH (A) MAX MATEIAL (CS) (4835mm) " GA $1, " GA $1, EPLACEMENT DIE BLOCK Old Style " 20 $ $ A " GA $1, " 20 $ $ A " GA $1, " GA $1, " GA $1, A " GA $1, Tolerances after bending, using the above offset tools = +/ Specify standard or One Touch style. New Style A " 20 $ $ " 20 $ $ TOOLING ODE PHONE: FAX:

20 ASTO OBOTIC TOOLING PESS BAKE TOOLING ADAPTES FOM AMADA AMEICA, INC. PUNCH COMBO PUNCH ADAPTE ANGLE (LONG) (SHOT) º $1, $ $1, HINGED EA SECTIONS FO ABOVE PUNCH DESCIPTION HINGED EA SECTIONS $2, º $ each Enable the fabricator to utilize Amada European style tooling or Conventional style tooling all in one Distance Piece. DIE DESCIPTION V (Z) (LONG) (SHOT) " 90º $1, $ $1, " 88º $1, $ $1, No changing of distance pieces. The COMBO PUNCH ADAPTE has an adjustment wedge to eliminate shimming and crowning problems. Mount easily to any Amada Press Brake. 2 Adapters recommended for every of upper beam. Z V " 90º $1, $ $1, " 88º $1, $ $1, " 90º $1, $ $1, " 88º $1, $ $1, CONVENTIONAL DIE ADAPTES " 90º $1, $ $1, " 88º $1, $ $1, " 90º $1, $ $1, " 88º $1, $ $1, " 90º $1, $ $1, " 88º $1, $ $1, DIE HOLDE - Length Length $ DESCIPTION (LONG) (SHOT) Length $ ASTO DIE HOLDE $ $ _ The die adapters are used to adapt conventional dies to the Amada Press Brake. They mount just like the standard Amada die holders. A slot allows for the seating of the conventional die and set screws along the length of tightening. This adapter is available in the standard long and short lengths TOOLING ODE PHONE: FAX:

21 PESS BAKE ACCESSOIES PESS BAKE ACCESSOIES DEEP PUNCH HOLDE DEEP PUNCH HOLDE 7.784" (200 mm) 7.784" (200 mm) $ $ Specify standard or One Touch style. Specify standard or One Touch style. QUICK SET DIE HOLDE Lock or unlock a full bed-length of die with one twist of a handle. Modular design allows multiple die holders to be operated by one handle. Same profile as standard die holder (H=75mm). QUICK SET DIE HOLDE Lock or unlock a full bed-length of die with one twist of a handle. Modular design allows multiple die holders to be operated by one handle. Same profile as standard die holder (H=75mm) $ $ $ $ Bolts and washers/set for use with Quick-Set Die Holder Bolts and washers/set for use with Quick-Set Die Holder $ $44.00 SIDE GAUGE AND ADJUSTABLE ANGLE SIDE GAUGE SIDE GAUGE AND ADJUSTABLE ANGLE SIDE GAUGE Side Gauge Side Gauge used to square parts with the bend line. Mounts directly on "V" die to help correctly align those small, hard to handle parts. Side Gauge Side Gauge used to square parts with the bend line. Mounts directly on "V" die to help correctly align those small, hard to handle parts $ $ Adjustable Angle Side Gauge Same as Side Gauge but with a squaring arm that rotates 100 to provide "bending at an angle." Adjustable Angle Side Gauge Same as Side Gauge but with a squaring arm that rotates 100 to provide "bending at an angle." $ $ TOOLING ODE PHONE: FAX:

22 PESS BAKE ACCESSOIES PESS BAKE ACCESSOIES NAOW PUNCH HOLDE #60578 Allows greater clearance between punch holders for more flexibility. For use on Z-1 press brakes or for stacking with Z-2 style holder. #60579 Same as above, but for use on Z-2 style press brakes only. EPLACEMENT PATS EPLACEMENT CLAMP PLATE WITH SAFETY TONGUE DESCIPTION Clamp Plate $ $ EPLACEMENT "V" DIE BOLTS #60578 # $ DESCIPTION Set Bolt for 2V Die M8 X 25 $ Spring for 1V Die and 2V Die $2.00 UETHANE OLL Both urethane rolls above are 6" wide x 100' long. MAKLESS MATEIAL POTECTION DESCIPTION " thick urethane for mark-free bending for use on 16 ga. mat l and thinner. $ " thick urethane for mark-free bending for use on 16 ga. mat l and thicker. $ DESCIPTION SA50-EPLACEMENT MATEIAL (LIGHT) (12 OLLS ) (EACH OLL CONTAINS 25'OF MATEIAL) 18 GA & THINNE $ Washer for 2V Die M8 $ Set Bolt for 1V Die M8 X 30 $ Washer for 1V Die $4.00 Long size die requires 4 sets of bolts, springs and washers. Short size die requires 2 sets of bolts, springs and washers. EPLACEMENT BOLTS FO HEMMING TOOL DESCIPTION M8 X 55 Stripper Bolt $ Spring $ DA50-EPLACEMENT MATEIAL (HEAVY) (12 OLLS ) (EACH OLL CONTAINS 25'OF MATEIAL) 16 GA & THICKE $ SIDE STOPPES PESS BAKE CABINET DESCIPTION PESS BAKE CABINET WITH MOBILE BASE AND ETAINE TOP WITH MAT PESS BAKE CABINET WITH FOKLIFT BASE AND ETAINE TOP WITH MAT MAPLE TOP INSTEAD OF ETAINE TOP (COMES WITH MOBILE BASE) $ $ $ Shown with optional mobile base kit TOOLING ODE PHONE: FAX:

23 AI BENDING FOCE CHAT Die Opening Selection Formula t GAUGE 12 O LESS 11-5/16" 3/8" - 1/2" 5/8" UP INCHES.105 O LESS AND UP "V" SIZE 6 X t 8 X t 10 X t 12 X t A m a d a A m e r i c a, I n c 7025 FIESTONE BLVD. BUENA PAK, CA PHONE: (800) FAX: (800) TOOLING ODE FAX FOM The above formulas are for reference only. For more detailed information refer to the chart below. DATE: ACCOUNT : PUCHASE ODE : MACHINE TYPE : If the material thickness and inside bend radius are known, the following can be obtained from the chart below: 1. Pressure required for bending the material for 1 foot. 2. Opening of the die to be used. 3. Minimum bendable flange length. t F ir b v Material thickness (tensile strength: lbs/in 2 Tons per 1 foot Inside bend radius Minimum flange length Die opening t ir V F b TONS/FT INSIDE ADIUS OF BEND MIN. FLANGE LENGTH WIDTH OF V DIE OPENING COMPANY : SHIP TO ADDESS: CITY: PHONE: SHIP VIA: (PLEASE CHECK ONE) PUNCH STYLE: SPECIAL INSTUCTIONS: UPS OVENIGHT AM STANDAD UPS OVENIGHT ONE TOUCH COMPANY CONTACT: FAX: UPS 2 DAYS STATE: UPS 3 DAYS ZIP: UPS GOUND (5~7 DAYS) OTHE GAUGE t DEC. THICKNESS MILD STEEL mm inches v QTY CODE NO. DESCIPTION inches b inches ir F Force required per linear foot to bend mild steel with air bend dies. (Measured in tons.) TONS/FT

24 NOTES TEMS AND CONDITIONS CEDIT/PAYMENT All purchases are COD unless credit approved. If account is past due, Amada America, Inc. reserves the right to hold shipment or require COD terms. Credit/Payment terms are Net 30 days from date of invoice. Past due accounts are subject to interest charges. No early payment or cash discounts are allowed. ODES Minimum of $ Please write your Amada America, Inc. customer account number on all purchase orders to speed processing. Also, please specify machine model, material type and thickness. F.O.B. All orders are F.O.B. shipping point. SPECIAL ODES All special orders are non-cancelable, non-returnable, and non-refundable. ETUNED MATEIAL Accepted only with prior approval of Amada America, Inc. s Tooling Department Manager. There will be a 25% re-stocking fee on all standard items. All items must be returned unused and freight prepaid. No returns will be allowed beyond 30 days of original shipment. DELIVEY Delivery on special items will be established at time of order. PUCHASE ODE Purchase order number must accompany all telephone orders. Verbal orders will not be processed without a purchase order number. DAMAGE O SHOTAGE CLAIMS All claims must be made within ten calendar days of receipt of tooling. PICING All prices in this catalog are subject to change without notice. All prices provided by Amada America, Inc. in the form of a written quotation are valid for thirty days following the date of the quote. TOOLING ODE PHONE: FAX:

25 Amada America, Inc Firestone Boulevard Buena Park, CA TEL (800) FAX (800) AMADA CO., Ltd. All ight eserved. M A