Contents Press Brake Tooling

Transcription

1 Contents AMADA Quality AMADA has been the leader in the production of Precision s for over 40 years and we have installed more than 80,000 machines worldwide. The knowledge gained from this experience has confirmed our conviction that the use of superior tooling ensures optimum performance each and every time the is used. Using AMADA guarantees you the edge in productivity, putting you ahead of the competition. Page Quality, Laser Marking & Lengths 2 How to use this section 3 AFH - AMADA Fixed Height 4 Advantages of AFH 4 Punches AFH Punches H=120 6 AFH Punches H=90 10 AFH Punches H=1 13 Punches H=70 14 Radius Punches 16 Colour Radius Punches 20 Multi-Radius Punches 22 Burring Punches 24 Special Punch Holders 25 Flattening 25 Clamps 26 Distance Pieces 27 Dies AFH 1V Dies V=4 28 AFH 1V Dies V=6 29 AFH 1V Dies V=8 30 AFH 1V Dies V=10 32 AFH 1V Dies V=12 33 AFH 1V Dies V=14 35 AFH 1V Dies V=16 35 AFH 1V Dies V=18 36 AFH 1V Dies V=20 37 AFH 1V Dies V=25 38 AFH 1V Dies V=32 & V=40 39 Page Dies 2V Dies Reversible 88 / V Dies Reversible /30 42 Heavy Duty 1V 43 Heavy Duty 1V Acute 45 Other Dies 46 Polycarbonate Dies 47 Polycarbonate Dies - Radius Bend 48 Polyurethane Die Technical Guidelines 49 Polyurethane Holders 50 Polyurethane Die Pads 51 Hemming 52 Hemming & Flattening 53 Joggle Tools 54 Punch Holder 55 Holders, Blocks & Rails 56 Rolla V 58 Accessories 61 Urethane Sheet & Tape 62 Cabinet 62 Return Bend Limit Graphs 63 Air Bending Tonnage Charts 90 Specifications & price subject to change without prior notification 1

2 Pressbrake Punch Quality AMADA punches are through hardened from hot formed steel: For long lasting high precision Surface hardness: 45~50 HRC Body strength: 1500 N/mm 2 Die Quality AMADA dies are AMANIT, providing: Low friction on the shoulder radii Highest strength of the body N/mm 2 Corrosion resistance Features With innovative heat treatment strategies and special testing techniques we are giving best durability to the steel, not only against failure caused by dead loads but also against fatigue caused by an infinite number of repeated loads. Complete Laser Marking All AMADA pressbrake toolings are completely marked by laser. Essential information like tooling type, angle, tonnage, length and radius are marked even on the sectional parts. Lengths Available in solid 835mm, solid 415mm and Sectionalized (sec) lengths for easy one-operator set-ups Sectionalized Punch (100mm are ears): 100, 10, 15, 15, 20, 40, 50, 150, 300, 100 = 800mm Sectionalized Die: 100, 10, 15, 15, 20, 40, 50, 150, 400 = 800mm 2

3 How to use this section This section should be read as follows: Example: #4 Punch Angle Radii Code Length Price Tool #4-100 t/m mm 185 R0.2, R0.8, R1.5 & R3.0 also available in 88 R0.2 also available in mm 107 R Sec mm mm tip 35 R mm Sec 278 Was #4 (88 ) Was #16 (90 ) Ear tonnage = 45 t/m 1. Tool Angle (colour coded) 2. Standard Punch Tip Radius 3. Code number for radii specified 4. Tool length 5. Tool number 6. Allowable tonnage tonnage per metre 7. Previous tool number (if applicable) 8. Radii available please ask for price 9. Ear tonnage tonnage per metre 3

4 AFH - AMADA Fixed Height 120mm 1mm 90mm V=4 to /88 /90 V=6 to 25 V=6 to mm Advantages of AFH Single V Dies Rear side removal for minimum offset values Chamfer removal for forms or close bends 4

5 Advantages of AFH Deeper box bending capability and enlarged bend return area 115mm 150mm Old Standard Tool New AFH (H=120mm) Tool Multiple punch and die profiles have a common height making pressbrake set-ups fast and stage bending easy. Stage 1 Stage 2 Stage 3 This example shows 3 different profiles in one machine bed set-up 5

6 Punches AFH Punches H=120 Angle Radii Code Length Price Tool #804 AFH t/m mm 292 R1.5 & R3.0 also available in 86 only mm Sec mm R mm 165 9mm tip Sec 419 R mm mm Sec 419 Ear tonnage = 45 t/m Angle Radii Code Length Price Tool #847 AFH - 50 t/m mm 717 R1.5 & R3.0 also available in 86 only mm Sec 1, mm R mm 429 9mm tip Sec 1,099 R mm mm Sec 1,099 Ear tonnage = 45 t/m 6

7 AFH Punches H=120 Punches Angle Radii Code Length Price Tool #820 AFH - 50 t/m mm 474 R1.5 also available in 86 only mm 281 R Sec mm 474 8mm tip R mm Sec 735 Ear tonnage = 20 t/m Angle Radii Code Length Price Tool #846 AFH - 45 t/m mm mm R Sec 1, mm mm 437 6mm tip Sec 1,120 Ear tonnage = 35 t/m Angle Radii Code Length Price Tool #817 AFH - 30 t/m mm mm 273 R Sec mm 453 4mm tip R mm R Sec 697 Ear tonnage = 15 t/m 7

8 Punches AFH Punches H=120 Angle Radii Code Length Price Tool #814 AFH - 45 t/m mm R10 30 R mm Sec Ear tonnage = 12 t/m Angle Radii Code Length Price Tool #831 AFH t/m mm 509 R1.5, R3.0 & R4.0 also available in 30 only mm 261 R Sec mm mm Sec 596 Ear tonnage = 30 t/m Angle Radii Code Length Price Tool #841 AFH - 70 t/m mm 598 R1.5 also available R mm Sec R5 Ear tonnage = 30 t/m Angle Radii Code Length Price Tool #840 AFH - 70 t/m mm 372 R1.5 also available 35 R5 R mm Sec Ear tonnage = 30 t/m 8

9 AFH Punches H=120 Punches Angle Radii Code Length Price Tool #803 AFH t/m mm 395 R mm Sec mm 494 R5 30 R mm Sec 695 Ear tonnage = 100 t/m Angle Radii Code Length Price Tool #822 AFH t/m mm 466 Flattening mm Sec (no ears) 686 Example of Staged Flattening 9

10 Punches AFH Punches H=90 Angle Radii Code Length Price Tool #704 AFH t/m mm 298 R1.5 & R3.0 also available in 86 only mm Sec mm R mm 173 9mm tip Sec mm mm Sec 414 Was #0S01 (86 ) Was #0S02 (90 ) Ear tonnage = 45 t/m Angle Radii Code Length Price Tool #747 AFH - 80 t/m mm 398 R1.5 & R3.0 also available in 86 only mm Sec mm R mm 210 9mm tip Sec mm mm 210 Ear tonnage = 45 t/m Sec 531 Was #452 (88 ) 10

11 AFH Punches H=90 Punches Angle Radii Code Length Price Tool #720 AFH - 50 t/m mm 446 R1.5 also available in 86 only mm 264 R Sec mm 446 8mm tip mm Sec 710 Was #0S03 (86 ) Ear tonnage = 20 t/m Angle Radii Code Length Price Tool #746 AFH - 55 t/m mm mm R Sec mm mm Sec 576 Was #0S05 (86 ) Was #453 (88 ) 6mm tip Ear tonnage = 35 t/m Angle Radii Code Length Price Tool #717 AFH - 20 t/m mm mm 265 R Sec mm 457 4mm tip R mm Sec 621 Ear tonnage = 15 t/m 11

12 Punches AFH Punches H=90 Angle Radii Code Length Price Tool #731 AFH t/m 30 R mm mm 220 R1.5 & R3.0 also available R Sec 493 Ear tonnage = 30 t/m Angle Radii Code Length Price Tool #713 AFH - 45 t/m mm R10 30 R mm Sec 615 Ear tonnage = 12 t/m 12

13 AFH Punches H=1 Punches Angle Radii Code Length Price Tool #904 AFH t/m mm 881 R1.5 & R3.0 also available in 86 only mm 527 R Sec 1, mm 881 9mm tip mm Sec 1,075 Ear tonnage = 45 t/m Angle Radii Code Length Price Tool #947 AFH - 50 t/m mm 1,248 R1.5 & R3.0 also available in 86 only mm R Sec 1, mm 1, mm Sec 1,586 Was #472 (88 ) 9mm tip Ear tonnage = 45 t/m Angle Radii Code Length Price Tool #914 AFH - 45 t/m mm 1,030 R R mm Sec 1,297 Ear tonnage = 12 t/m 13

14 Punches Punches H=70 Angle Radii Code Length Price Tool #4-100 t/m mm 185 R0.2, R0.8, R1.5 & R3.0 also available in 88 R0.2 also available in mm 107 R Sec mm 185 9mm tip mm Sec 278 Was #4 (88 ) Was #16 (90 ) Ear tonnage = 45 t/m Angle Radii Code Length Price Tool # t/m mm 349 R0.2 & R0.8 also available in 88 R0.2 also available in mm R Sec mm mm Sec 523 Was #117 (88 ) Was #116 (90 ) 4mm tip Ear tonnage = 15 t/m Angle Radii Code Length Price Tool # t/m mm 320 R mm Sec 4 Was #704 Ear tonnage = 30 t/m 14

15 Punches H=70 Punches Angle Radii Code Length Price Tool # t/m mm 320 R mm Sec 4 Was #705 Ear tonnage = 30 t/m Angle Radii Code Length Price Tool #3-100 t/m mm R mm R5 363 Sec 504 Was #3 12 Ear tonnage = 100 t/m Angle Radii Code Length Price Tool # t/m mm R mm Sec 375 Was # R8 Ear tonnage = 30 t/m Angle Radii Code Length Price Tool # t/m Flattening mm mm 228 Was #220 15

16 Punches Radius Punches Radii Code Length Price Tool #0150 Holder t/m* mm mm 129 Was #15 Radii Code Length Price Tool # t/m R mm mm Radii Code Length Price Tool # t/m R mm mm Radii Code Length Price Tool # t/m R mm mm Radii Code Length Price Tool # t/m R mm mm * For higher Holder, please call the Hotline 16

17 Radius Punches Punches Radii Code Length Price Tool # t/m R mm mm Radii Code Length Price Tool # t/m R mm mm Radii Code Length Price Tool # t/m R mm mm Radii Code Length Price Tool # t/m R mm mm Radii Code Length Price Tool # t/m R mm mm

18 Punches Radius Punches Radii Code Length Price Tool # t/m mm 90 R mm Radii Code Length Price Tool # t/m mm 112 R mm Radii Code Length Price Tool # t/m mm 230 R mm Radii Code Length Price Tool # t/m mm 128 R mm Radii Code Length Price Tool # t/m mm 158 R mm

19 Radius Punches Punches Radii Code Length Price Tool # t/m mm 385 R mm Radii Code Length Price Tool # t/m mm 417 R mm Radii Code Length Price Tool # t/m mm 474 R mm Radii Code Length Price Tool # t/m mm 490 R mm

20 Punches Colour Radius Punches Radii Code Length Price Tool #CR30-50 t/m mm mm Sec* 1,250 Radii Code Length Price Yellow 03YE01 835mm 74 R YE02 415mm 03BYE1 Sec* 103 Radii Code Length Price Red 03RE01 835mm 74 R RE02 415mm 03BRE1 Sec* 103 Radii Code Length Price Black 03BR01 835mm 74 R BR02 415mm 03BBR1 Sec* 103 Radii Code Length Price Light Blue 03SB01 835mm 74 R SB02 415mm 03BSB1 Sec*

21 Colour Radius Punches Punches Radii Code Length Price Green 03GR01 835mm 74 R GR02 415mm 03BGR1 Sec* 103 Radii Code Length Price White 03HD01 835mm 74 R HD02 415mm 03BHD1 Sec* 103 Radii Code Length Price Orange 03OR01 835mm 74 R OR02 415mm 03BOR1 Sec* 103 Radii Code Length Price Dark Blue 03BU01 835mm 74 R BU02 415mm 03BBU1 Sec* 103 * Sec length: 25, 40, 50, 100, 120, 200, 300 = 835mm 21

22 Punches Multi-Radius Punches Radii Code Length Price Tool #91 Holder mm mm Sec* 971 Ear Type Radii Code Length Price Tool # mm 183 R mm 128 R Sec* 200 Radii Code Length Price Tool # mm 183 R mm 128 R Sec* 200 Radii Code Length Price Tool # mm 183 R mm 128 R Sec* 200 Radii Code Length Price Tool # mm 183 R mm 128 R Sec*

23 Multi-Radius Punches Punches Radii Code Length Price Tool # mm 183 R mm 128 R Sec* 200 Radii Code Length Price Tool # mm 183 R mm 128 R Sec* 200 * Sec length: 100 (ear), 20, 25, 30, 35, 40, 50, 70, 165, 200, 100 (ear) = 835mm 23

24 Punches Burring Punches Angle Radii Code Length Price Tool # t/m mm R mm Sec* 536 Ear tonnage = 20 t/m Angle Radii Code Length Price Tool # t/m mm R mm Sec* 467 Ear tonnage = 40 t/m * Sec length: 100 (ear), 10, 15, 20, 40, 50, 200, 300, 100 (ear) = 835mm Burring Punches Components with burred or extruded holes can be formed easily without interference 24

25 Special Punch Holders Punches Machine Type Code Length Price Tool #225 Machines with open height of 300mm mm Machine Type Code Length Price Tool #227 Machines with open height of 370mm or more mm Above holders to be used in place of standard distance pieces when the required bend tonnage exceeds 100 t/m Flattening Angle Radii Code Length Price Tool # mm 93 Flattening mm 55 Was #

26 Punches Clamps Code Price AGRIP M Code Price SGRIP SGRIP Rear Clamp Assy (SGRIP) (Rear Clamp) 96 Code Price Fast Clamp Note: Requires 2-off C10549 (Bolt) & 2-off C52487 (Spring) Please ask for prices Code Price Quick Release Note: Includes bolts and springs C58621 POA Code Price Standard Note: Requires 2-off C10549 (Bolt) & 2-off C52487 (Spring) Please ask for prices 26

27 Distance Pieces Punches Code Price ZI Standard ZII Standard C58652 ZI POA C58654 ZII POA 7 7 Code Price ZI Narrow ZII Narrow ZI ZII

28 Dies AFH 1V Dies V=4 Angle V-Size Code Length Price Tool #0848 AFH - 75 t/m mm V mm Sec 564 Angle V-Size Code Length Price Tool #0847 AFH - 75 t/m mm V mm Sec 564 Angle V-Size Code Length Price Tool #0849 AFH - 75 t/m mm V mm Sec 564 Angle V-Size Code Length Price Tool #1848 STAGED - 75 t/m mm V mm Sec 564 Was #OS84 28

29 AFH 1V Dies V=6 Dies Angle V-Size Code Length Price Tool #0708 AFH - 80 t/m mm V mm Sec 350 Angle V-Size Code Length Price Tool #0707 AFH - 80 t/m mm V mm Sec 350 Angle V-Size Code Length Price Tool #0709 AFH - 80 t/m mm V mm Sec 350 Was #70 Angle V-Size Code Length Price Tool #0703 AFH - 50 t/m mm V mm Sec 564 Was #14006 Angle V-Size Code Length Price Tool #0706 AFH - 38 t/m mm 407 V mm Sec 492 Was #170 29

30 Dies AFH 1V Dies V=6 Angle V-Size Code Length Price Tool #1708 STAGED - 80 t/m mm V mm Sec 9 Was #OS70 Angle V-Size Code Length Price Tool #1703 STAGED - 40 t/m mm V mm Sec 728 AFH 1V Dies V=8 Angle V-Size Code Length Price Tool #0718 AFH - 90 t/m mm V mm Sec 350 Angle V-Size Code Length Price Tool #0717 AFH - 90 t/m mm V mm Sec

31 AFH 1V Dies V=8 Dies Angle V-Size Code Length Price Tool #0719 AFH - 90 t/m mm V mm Sec 350 Was #71 Angle V-Size Code Length Price Tool #0713 AFH - t/m mm V mm Sec 564 Angle V-Size Code Length Price Tool #0716 AFH - 45 t/m mm 407 V mm Sec 492 Was #171 Angle V-Size Code Length Price Tool #1718 STAGED - 90 t/m mm V mm Sec 9 Was #OS71 Angle V-Size Code Length Price Tool #1713 STAGED - 50 t/m mm V mm Sec 728 Was #OS713 31

32 Dies AFH 1V Dies V=10 Angle V-Size Code Length Price Tool #0728 AFH t/m mm V mm Sec 350 Angle V-Size Code Length Price Tool #0727 AFH t/m mm V mm Sec 350 Was #72 Angle V-Size Code Length Price Tool #0729 AFH t/m mm V mm Sec 350 Was #73 Angle V-Size Code Length Price Tool #0723 AFH - 70 t/m mm V mm Sec 564 Was #14106 Angle V-Size Code Length Price Tool #0726 AFH - 55 t/m mm 407 V mm Sec 492 Was #172 32

33 AFH 1V Dies V=10 Dies Angle V-Size Code Length Price Tool #1728 STAGED t/m mm V mm Sec 9 Was #OS72 Angle V-Size Code Length Price Tool #1723 STAGED - t/m mm V mm Sec 750 Was #OS723 AFH 1V Dies V=12 Angle V-Size Code Length Price Tool #0748 AFH t/m mm V mm Sec 350 Angle V-Size Code Length Price Tool #0747 AFH t/m mm V mm Sec 350 Was #74 33

34 Dies AFH 1V Dies V=12 Angle V-Size Code Length Price Tool #0749 AFH t/m mm V mm Sec 350 Was #75 Angle V-Size Code Length Price Tool #0743 AFH - 80 t/m mm V mm Sec 564 Was #142 Angle V-Size Code Length Price Tool #0746 AFH - 55 t/m mm 407 V mm Sec 492 Was #174 Angle V-Size Code Length Price Tool #1748 STAGED t/m mm V mm Sec 645 Was #OS74 Angle V-Size Code Length Price Tool #1743 STAGED - 70 t/m mm V mm Sec 750 Was #OS743 34

35 AFH 1V Dies V=14 Dies Angle V-Size Code Length Price Tool #0768 AFH t/m mm V mm Sec 400 Angle V-Size Code Length Price Tool #0767 AFH t/m mm V mm Sec 400 Was #76 AFH 1V Dies V=16 Angle V-Size Code Length Price Tool #0778 AFH t/m mm V mm Sec 512 Angle V-Size Code Length Price Tool #0777 AFH t/m mm V mm Sec 512 Was #77 35

36 Dies AFH 1V Dies V=16 Angle V-Size Code Length Price Tool #0773 AFH - t/m mm V mm Sec 687 Was #14206 Angle V-Size Code Length Price Tool #0776 AFH - 65 t/m mm 511 V mm Sec 616 Was #177 Angle V-Size Code Length Price Tool #1778 STAGED t/m mm V mm Sec 694 Was #OS77 AFH 1V Dies V=18 Angle V-Size Code Length Price Tool #0788 AFH t/m mm V mm Sec

37 AFH 1V Dies V=18 Dies Angle V-Size Code Length Price Tool #0787 AFH t/m mm V mm Sec 592 Was #78 AFH 1V Dies V=20 Angle V-Size Code Length Price Tool #0798 AFH t/m mm V mm Sec 610 Angle V-Size Code Length Price Tool #0797 AFH t/m mm V mm Sec 610 Was #79 Angle V-Size Code Length Price Tool # t/m mm V mm Sec 723 Was #143 37

38 Dies AFH 1V Dies V=20 Angle V-Size Code Length Price Tool #0796 AFH 85 t/m mm 541 V mm Sec 652 Was #179 Angle V-Size Code Length Price Tool #1798 STAGED t/m mm V mm Sec 710 Was #OS79 AFH 1V Dies V=25 Angle V-Size Code Length Price Tool #0828 AFH t/m mm V mm Sec 627 Angle V-Size Code Length Price Tool #0827 AFH t/m mm V mm Sec 627 Was #82 38

39 AFH 1V Dies V=25 Dies Angle V-Size Code Length Price Tool #0823 t/m mm V mm Sec 747 Was #14306 Angle V-Size Code Length Price Tool #0826 AFH 85 t/m mm 558 V mm Sec 676 Was #182 Angle V-Size Code Length Price Tool #1828 STAGED 100 t/m mm V mm Sec 746 Was #OS82 AFH 1V Dies V=32 & V=40 Angle V-Size Code Length Price Tool #0874 (V32) & Tool #0884 (V40) 100 t/m mm 658 V mm Sec mm 737 V mm Sec

40 Dies 2V Dies Reversible 88 /90 Angle V-Size Code Length Price Tool # / # t/m mm mm 165 V4 & V Sec mm 296 Was # mm Sec 398 Was #50190 Angle V-Size Code Length Price Tool # / # t/m mm V5 & V mm Sec mm 296 Was # mm Sec 398 Was #50790 Angle V-Size Code Length Price Tool # / # t/m mm mm 165 V6 & V Sec mm 296 Was # mm Sec 398 Was #

41 2V Dies Reversible 88 /90 Dies Angle V-Size Code Length Price Tool # / # t/m mm mm 165 V8 & V Sec mm 296 Was # mm Sec 398 Was # R R Angle V-Size Code Length Price Tool # t/m mm V14 & V mm Sec 398 Was #50490 Angle V-Size Code Length Price Tool # t/m mm V12 & V mm Sec 398 Was #50590 Angle V-Size Code Length Price Tool # t/m mm V16 & V mm Sec 398 Was #

42 Dies 2V Dies Reversible /30 Angle V-Size Code Length Price Tool #5026 t/m mm 386 V6 & V mm Sec 522 Was #502 Angle V-Size Code Length Price Tool #5038 t/m mm 420 V8 & V mm Sec 567 Was #503 Angle V-Size Code Length Price Tool # t/m V16 & V mm mm Sec 680 Was #506 Angle V-Size Code Length Price Tool # t/m mm V8 & V mm Sec 495 Was #339 Angle V-Size Code Length Price Tool # t/m mm V6 & V mm Sec 680 Was #

43 Heavy Duty 1V Dies Angle V-Size Code Length Price Tool # t/m 85 V mm R mm 138 Angle V-Size Code Length Price Tool # t/m mm R V mm 140 Angle V-Size Code Length Price Tool # t/m mm V50 50 R mm 145 Angle V-Size Code Length Price Tool # t/m mm R V mm 268 Was #38 Angle V-Size Code Length Price Tool # t/m mm 6 80 R V mm

44 Dies Heavy Duty 1V Angle V-Size Code Length Price Tool # t/m mm R V mm Angle V-Size Code Length Price Tool # t/m mm 1, R15 80 V mm 695 Was #Z Angle V-Size Code Length Price Tool # t/m mm 1, V R mm 914 Was #Z

45 Heavy Duty 1V - Acute Dies Angle V-Size Code Length Price Tool # t/m mm V18 R mm 158 Angle V-Size Code Length Price Tool #341 t/m mm R V mm 179 Angle V-Size Code Length Price Tool # t/m mm V32 32 R mm 179 Angle V-Size Code Length Price Tool # t/m mm R V mm 230 Was #343 Angle V-Size Code Length Price Tool # t/m mm 950 R5.0 V mm 531 Was #

46 Dies Heavy Duty 1V - Acute Angle V-Size Code Length Price Tool # t/m mm 1,193 R6 V mm 658 Was #01306 Angle V-Size Code Length Price Tool # t/m mm 658 R5 45 V mm Angle V-Size Code Length Price Tool # t/m mm V mm R Other Dies V-Size Code Length Price Tool # t/m 6 V6, V10, V mm mm 122 Was #

47 Polycarbonate Dies Dies Angle V-Size Code Length Price Tool # t/m mm V mm Angle V-Size Code Length Price Tool # t/m mm V mm Angle V-Size Code Length Price Tool # t/m mm V mm Angle V-Size Code Length Price Tool # t/m mm V mm Angle V-Size Code Length Price Tool # t/m mm V mm

48 Dies Polycarbonate Dies - Radius Bend Angle V-Size Code Length Price Tool # t/m mm V32 R mm 236 Angle V-Size Code Length Price Tool # t/m mm 438 R7 70 V mm Angle V-Size Code Length Price Tool # t/m mm V R mm Specification Radius thk V=32 V=40 V=50 Mild Steel Stainless Aluminium Mild Steel Stainless Aluminium Mild Steel Stainless Aluminium 0.4~ ~ ~ ~ ~ ~ ~ ~ ~ Note: All dimensions in mm 48

49 Polyurethane Die Technical Guidelines Dies 1. Select Die Pad required Radius (mm) thk(mm) 0.4 Die Die x x Larger die includes the application range of smaller die Die 110 x Tonnage guidelines Tonnage to bend 90º in Mild Steel (400N/mm 2 ) using Die Holder # (4) with Die Pad 80x30 # 61(4) Radius (mm) thk(mm) Tonnage required using Urethane Dies is 4-6 x more than standard steel dies. Please ensure that you are within the tonnage limits of both the tooling and machine when bending large radii or long lengths 3. Other considerations No marking Excellent radius shape One die for many radius applications High tonnage required Die pad is a consumable item Short flanges can be difficult 49

50 Dies Polyurethane Holders Width Code Length Price Tool # (1) mm mm mm 166 Width Code Length Price Tool # (2) mm mm mm 166 Width Code Length Price Tool # (3) mm mm mm Width Code Length Price Tool # (4) mm mm mm Width Code Length Price Tool # (5) mm 1, mm mm

51 Polyurethane Die Pads Dies Pad Size Code Length Price Tool #61 (1) mm x mm 22 Pad Size Code Length Price Tool #61 (2) mm x mm 26 Pad Size Code Length Price Tool #61 (3) mm x mm 93 Pad Size Code Length Price Tool #61 (4) mm x mm 93 Pad Size Code Length Price Tool #61 (5) mm x mm

52 Dies Hemming Angle V-Size Code Length Price Tool # t/m mm V mm 517 Was #10469 Angle V-Size Code Length Price Tool # t/m mm V mm 517 Was #10409 Angle V-Size Code Length Price Tool # mm V mm 167 Was #80149 Angle V-Size Code Length Price Tool # mm V mm 167 Was #80139 Note: For replacement bolts and springs see page 61 52

53 Hemming & Flattening Dies Angle V-Size Code Length Price Tool # t/m 26 V mm mm 441 Was #Z330 Code Length Price Tool # mm mm 452 Flattening Code Length Price Tool #10 STAGED 100 t/m mm mm Sec 526 Was #OSF mm 167 Tool Stop mm Sec 243 Tool Stops Note: Tool stop prevents thrust force and sideways movement of the tool. Use with Punch Holder #0282 or # see page 55. Tool is reversible and can be mounted on a punch or die holder. 53

54 Dies Joggle Tools Joggle Code Length Price Tool #Z3 STAGED 100 t/m mm mm Sec 668 Joggle Code Length Price Tool #Z4 STAGED 100 t/m mm mm Sec 668 Joggle Code Length Price Tool #Z5 STAGED 100 t/m mm mm Sec 668 Joggle Code Length Price Tool #Z6 STAGED 100 t/m mm mm Sec 694 Joggle Code Length Price Tool #Z8 STAGED 100 t/m mm mm Sec

55 Joggle Tools Dies Joggle Code Length Price Tool #Z10 STAGED 100 t/m mm mm Sec 694 Note: Use with #815 Die Holder & #582 (H=120) or #282 (H=90) Punch Holder below. Staged Joggle tools are reversible and can be mounted on a punch or die holder. Two of each code are required to make a punch and die set. Punch Holder Height Code Length Price Tool # t/m 120mm mm 511 Was #OSPH582 Height Code Length Price Tool # t/m 90mm mm 434 Was #OSPH282 55

56 Dies Holders, Blocks & Rails Height Code Length Price Tool # t/m mm (use with 1V Dies) mm mm Was # Height Code Length Price Tool # t/m 50mm (use with 1V Dies or Heavy Duty) mm mm 363 Was # Height Code Length Price Tool # t/m 90mm (use with 1V Dies) mm mm Height Code Length Price Support for Tool # mm (use with #5340 above) mm mm Height Code Length Price Tool #3000 Rail 10mm (use with 2V Reversible Dies) mm mm 132 Was #

57 Holders, Blocks & Rails Dies Height Code Length Price Tool #75H (2910) 75mm (use with 2V Dies) mm mm 87 Height Code Length Price Tool #45H (2930) 45mm (use with 2V Dies) mm mm 75 Height Code Length Price Tool #39H (2900) 39mm (use with 2V Dies) mm mm 64 Height Code Length Price Tool #055 55mm mm mm 175 Was #55 Height Code Length Price Adaptor for Polycarbonate Dies 100 t/m Adaptor (use with #5340 or #0815 holders) mm mm

58 Dies Rolla V Model 1 RVP-1 RVS80-1 RVT55-1 RVT90-1 RVT100-1 AMADA/Euro AMADA/Euro Edwards Pearson Beyeler/Safan Cincinnati LVD Edwards Pearson Trumpf/Cincinnati Model 2 RVP65-2 RVS80-2 RVT-2 RVT90-2 RVT100-2 AMADA/Euro AMADA/Euro Edwards Pearson Beyeler/Safan Cincinnati LVD Edwards Pearson Trumpf/Cincinnati 58

59 Rolla V Dies Model RVP100-3 AMADA/Euro Tang Offset Tang Base RVM mm 12.7mm mm Edwards Pearson LVD/Beyeler/Safan 13 RVT100-3 Edwards Pearson Trumpf/Cincinnati Lengths Model Length Sec Length Model 1 500mm 1x15, 1x20, 1x25, 1x30, 1x50, 1x100, 1x200 = 440mm Model 2 500mm 1x20, 1x25, 1x30, 1x35, 1x40, 1x100, 1x200 = 450mm Model 3 500mm 1x45, 1x50, 1x, 1x100, 1x200 = 455mm Model Length Length Model 3 Adjustable & HD 200mm 500mm Model 4 Adjustable 200mm 500mm Please contact AMADA tooling for prices 59

60 Dies Rolla V Model 3 Adjustable RVPV3 Adjustable Model 3 94 RVHD3 Adjustable Model 3 HD Tang Offset Tang Base 13mm 12.7mm mm Tang Offset Tang Base 13mm 12.7mm mm Model 4 Adjustable RVPV4 Adjustable Model Tang Offset Tang Base 13mm 12.7mm mm

61 Accessories Accessories Code Price Magnetic Squaring Arm (LH) Magnetic Squaring Arm (RH) 93000L (Left Hand) R (Right Hand) 175 Code Price Side Gauge Angle Gauge (Side Gauge) (Angle Gauge) 103 Code Price 2V & 1V Die Accessories Set bolt for 2V Die M8 x Spring for 1V & 2V Die Washer for 2V Die Set bolt for 1V Die M8 x Washer for 1V Die Code Price Hemming Die Accessories Stripper bolt STO 8 x Stripper bolt STO 8 x Spring Fixing bolt M6 x 30 Code Price 2V Die Stopper Spring Muelle Bolt M6 x 30 Tornillo M6 x 30 Stripper Bolt Tornillo Extractor 45mm or 55mm

62 Accessories Urethane Sheet & Tape Code Price Tool #42620 Tool # (0.3mm thick) 16 Per metre (0.5mm thick) 22 Per metre For use up to 1mm Mild Steel mm For use from 1mm - 2mm Mild Steel Code Price Tool #42618 Marking Protection Strip (1.0mm thick) 32 Per metre (0.3mm thick) 170 (10m) For use over 2mm Mild Steel mm Cabinet Cabinet: Keep your tooling organised and free from workplace atmospheric dust. Width Height Depth 1040mm 1240mm 1000mm Code: Price: 1,740 62

63 Information Air Bending Tonnage Chart: Mild Steel How to Read the Pressure Chart If the material thickness and inner radius are known, the following information can be obtained from the chart below: 1. Tonnage required to bend material of 1 metre length 2. V-width to be used 3. Minimum flange length t mm V b ir F t Material thickness (tensile strength: 45-50kg/mm 12 ) F Tonnage per 1 metre ir Inside radius b Minimum flange length 22 V V-width Material Thickness and V-Width The distance across the die opening is known as the V-width. The appropriate V-width should be selected in accordance with the thickness of material being bent. The table below shows the optimum relationship between the material thickness and V-width, although in practice this relationship is often determined by specific requirements, including flange lengths (b), the components inner bend radius (ir) and the tonnage capacity of the machine and tooling. Relationship of Material Thickness (t) and V-Width Material Thickness (t) mm or more V-Width 6 x t 8 x t 10 x t 12 x t 90

64 Air Bending Tonnage Chart: Stainless Steel How to Read the Pressure Chart If the material thickness and inner radius are known, the following information can be obtained from the chart below: 1. Tonnage required to bend material of 1 metre length 2. V-width to be used 3. Minimum flange length Information t mm V b ir F t Material thickness (tensile strength: 52 - kg/mm 10 ) F Tonnage per 1 metre ir Inside radius 15 b Minimum flange length V V-width Material Thickness and V-Width The distance across the die opening is known as the V-width. The appropriate V-width should be selected in accordance with the thickness of material being bent. The table below shows the optimum relationship between the material thickness and V-width, although in practice this relationship is often determined by specific requirements, including flange lengths (b), the components inner bend radius (ir) and the tonnage capacity of the machine and tooling. Relationship of Material Thickness (t) and V-Width Material Thickness (t) mm or more V-Width 6 x t 8 x t 10 x t 12 x t 91

65 General Further Information Reference 134