Catalog No. C12119B. Nitrogen Gas Spring Lifters. Lifters for Single-Point, Multi-Point and Rail Lift Applications

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1 atalog No B Nitrogen Gas pring Lifters L eries Lifters for ingle-point, Multi-Point and Rail Lift Applications

2 Nitrogen Gas Lifters Introduction High Quality onstruction The global leader in nitrogen gas spring technology DADO produces top quality products at competitive prices and provides a superior level of customer service. Founded in 1958, DADO is the highest volume producer of gas springs for press tools. DADO s products are widely approved and used in global operations for many industries including metal stamping, automotive, and plastic injection molding. L eries ave design, build, and installation time with DADO s all-in-one approach to guided nitrogen lifters. Available in a full variety of models, including non-rotating and cushioned versions, DADO s lifters are ideal for progressive dies. To ensure their exceptionally long service life, DADO s L eries of Nitrogen Gas Lifters have high quality construction features. DADO s LN.300, L.0 and L.800 lifters provide extended guide rod composite bushings that provide superior guidance and increase stability. All of the lifters have reliable that is provided by proven DADO Nitrogen Gas pring technology. Non-Rotating and Two Post Lifters The LN.090, LN.180, L2.090, L2.180 and L2.300 utilize DADO s popular Micro eries and Mini eries Nitrogen Gas prings for their. Both gas spring series are backed by DADO s exclusive written Guarantees and are easily adjusted or replaced in the field. ontact DADO for more information. ustomer atisfaction Model an Diameter (mm / ) Max Force On-ontact (dan / lb.) Page LN LN LN L L Model Rail Width Max Force On-ontact Page L L L Model an Diameter (mm / ) Max Force On-ontact (dan / lb.) Page LN.180.FA / FB Flange trippers The LN.180.FA / FB Flange Model Nitrogen Gas Lifter is the newest addition to the L eries. This solution-based product is used to strip the part from the die in forming applications. For other lifter solutions contact DADO. DADO s motto is Whatever It Takes To atisfy Our ustomers. DADO will assist in any way possible to ensure that customers are completely satisfied. DADO s salespeople and distributors are solution-oriented, product-knowledgeable, and eager to assist customers. DADO s engineers are available to help customers with specific applications. Warranty DADO warrants its L eries of Nitrogen Gas pring Lifters to be free from defects in workmanship or materials for a period of one year from date of manufacture. AD Templates On-line DADO s entire product line is available on-line in solid models and 2D AD formats. For more information, visit our website, or contact DADO. Rapid Delivery DADO s modern 13,1 m 2 main production facility as well as satellite facilities permit the fastest deliveries in the industry. Products are available both directly and through a network of trained distributors providing worldwide support DADO.UA fax

3 Product Overview Nitrogen Gas Lifters DADO offers a variety of Nitrogen Gas pring Lifters for different applications. Refer to the information below to determine which lifter best suits your needs. The following pages detail the different models including technical installation data. ontact DADO for more information or specific application questions. Non-Rotating Nitrogen Gas Lifters LN.090, LN.180 and LN.300 Non-Rotating, All-In-One Lifter Built-in Guidance ingle, multi-point or rail lift applications Force provided by Micro/Mini eries Nitrogen Gas prings Ideal for progressive stamping dies LN basic model lifter in a single-point application Two LN slotted model lifters in a rail application Nitrogen Gas pring Rail Lifters L.0 and L.800 ushioned Rail Lift Eliminate guide and shock absorbing elements Longer rod guide assures stable lifting Decelerate load for improved part handling Linked units provide uniform Ideal for progressive die lifter rail, work holding and balancing applications Nitrogen Gas pring Two Post Lifters L2.090, L2.180 and L2.300 Rugged and Reliable Two Post Lift aves Design Time Narrow Profile (25 mm, 32 mm & mm) Easy to Install Ideal for progressive die lifter rail, work holding and balancing applications DADO.UA fax

4 Nitrogen Gas Lifters Maximum Velocity and Attachment apacity Per Lifter LN Lifter Technical Data Ram extension velocity varies by strokes per minute, press stroke and press type. For link or eccentric type presses, the extension velocity may exceed 0.8 m/s (32 in/s). Using the press manufacturer s data, verify that the attachment mass does not exceed recommended limits. Determine ram velocity and reference the recommended attachment mass per lifter. Attachment mass assumes balanced load and actuation force. Do not exceed the ram velocity per lifter. For increased capacity, install external positive stops or add more lifter units to prevent lifter damage. All Lifters LN.090 LN.180 / LN.300 Ram Velocity Attachment Mass mm/s fpm in/s kg lbs-mass kg lbs-mass On-center loading is preferred. Avoid side load and limit dynamic torque. Upon installation Max Dynamic Torque 4.6 N.m (3.3 ft-lb). +/-0.75º Not for precision angular orientation. Dynamic Moment Loading Torque Max LN.090 LN.180 / LN.300 lb-in lb-ft N.m ingle point lift is not recommended for critical alignment. Use multipe lift points or L2 Lifter. X Rail Application for Basic Model Lifters Rigid attachment is acceptable for single point lifts but should be avoided for rail or plate applications. Use a floating attachment method to avoid binding. Use attachment kit shown below or a similar method. ushioned shoulder adapters may be used on any LN lifter. The kit allows for slight misalignment and offset forces in operation. ontact DADO for more information. ø25 MIN.984 AH H TH H ø17 TX.669 LN Basic Model Attachment Kit Includes cushion, shoulder spacer and 12.9 grade H. Rail Application for lotted Model Lifters The slot allows for angular misalignment. Locate the pins to provide maximum angular compensation. Pin et Left Pin On enter Pin et Right Models AH TH H TX Part No.* H (LN. ) mm mm mm mm 090 LN.090.B25 M10 x LN.090.B30 M10 x LN.090.B35 M10 x / 300 LN.180.B30 M12 x / 300 LN.180.B35 M12 x / 300 LN.180.B40 M12 x LN.180.E12 ½UN x LN.180.E15 ½UN x Dampening leeve Kits: LN.090. KM = 8 mm Pin KE = 3/8 Pin LN.180.KM KM = 10 mm Pin *May be used in L2 Lifter Applications. LN.180.K K = 10 mm or 3/8 Pin 4 Load urface Load urface DADO.UA fax Load urface

5 x M8 H Patented LN dan / 200 lb ø x ø x M6 (for jack screw) ø M10 22 FLAT.866 houlders Nitrogen Gas Lifters R H 12.5THD..49 DEPTH Rod End Detail HH L LL ø Part No. mm LN LN LN LN LN LN LN Basic Model Basic lotted Micro Gas H L HH LL pring BK BK BK BK BK BK BK lotted Model On-ontact Force bar dan psi lb ee back cover for attachment limitations. Ordering Example: LN.090. B. 0. B32. 1 Part Number: Includes eries and Model Rod End Type: B or. When not specified, default is B. troke Length: 025, 038, 0, 063, 080, 100 and DADO.UA fax harging Pressure of Micro Gas pring: bar ( psi). When not specified, default is 1 bar. Mount Option: B32 = Keyed Narrow Flange Mount 5

6 Nitrogen Gas Lifters LN dan / 4 lb. 30 FLAT Patented houlders 2 x M10 G (for jack screw) 12 A 4 x M H ø x ø8.315 THD. DEPTH H ø HH R L ø Basic Model B A M12x1.75 øg 6 mm E A ½ 13 øg.2 LL Part No. mm LN LN LN LN LN LN LN Basic Model Basic lotted Micro Gas H L HH LL pring BK BK BK BK BK BK BK lotted Model On-ontact Force bar dan psi lb ee back cover for attachment limitations. 6 Ordering Example: LN.180. B. 0. B32. 1 Part Number: Includes eries and Model Rod End Type: B, E or. When not specified, default is B. troke Length: 025, 038, 0, 063, 080, 100 and DADO.UA fax harging Pressure of Micro Gas pring: bar ( psi). When not specified, default is 1 bar. Mount Option: B32 = Keyed Narrow Flange Mount

7 LN kn / ¹/ ³ ton Nitrogen Gas Lifters Ø Rod Extension Detail Guide rod has a small extension for ease of attaching lifting structure. Attachment may be keyed using the rod flat or rod end dowel. Key Dowel M12 E Ø x Ø x M10 H M6 Port 20 THD..790 DEPTH Max -Bore L Ø Part No. LN LN LN LN LN mm E L On-ontact Force 196 bar dan psi lb ee back cover for attachment limitations. Ordering Example: LN B33. 1 Part Number: Includes eries and Model troke Length: 0, 080, 100, 125 and 1 harging Pressure of Micro Gas pring: 35-1 bar ( psi). When not specified, default is 1 bar. Mount Option: B33 = Keyed Narrow Flange Mount DADO.UA fax

8 Nitrogen Gas Lifters L2 Lifter Technical Data Maximum Velocity and Attachment apacity Per Lifter Ram extension velocity varies by strokes per minute, press stroke and press type. For link or eccentric type presses, the extension velocity may exceed 0.8 m/s (32 in/s). Using the press manufacturer s data, verify that the attachment mass does not exceed recommended limits. Determine ram velocity and reference the recommended attachment mass per lifter. Attachment mass assumes balanced load and actuation force. Do not exceed the ram velocity per lifter. For increased capacity, install external positive stops or add more lifter units to prevent lifter damage. All Lifters L2.090 L2.180 L2.300 Ram Velocity L2 Installation Guidelines Rails may be attached to the L2 lifters with the two or four tapped holes on the top rail plate (Figure 1A). When using multiple lifters, key or dowel the location on only one lifter, to prevent binding (Figure 1B). Use Two Dowel and Two H (Four for L2.300) Use Two H (Four for L2.300) Attachment Mass mm/s fpm in/s kg lbs-mass kg lbs-mass kg lbs-mass Fig. 1A L2.090 / L x A Drill L2.090/L2.180 B D L2.300 øe MIN Fig. 1B H 3 x A Drill L2.090 / L2.180 L2.300 K 4 x F N D L2.300 The L2 lifters may be installed using the basic installation (Figures 2A and 3A). For higher precision, install using the dimensions given in the Precise Installation (Figures 2B and 3B). The bearings will serve as dowels for the L2.090 and L For the L2.300 the bearing or dowels may be used for precise locating. B 3 x A Drill MIN 2 x F G H øj K G MIN 4 x F M H G P øj 2 x Q Dowel Fig. 2A Basic Installation Precise Installation using bearings for location. Fig. 2B Fig. 3A Basic Installation Precise installation using dowels or bearings for location. Fig. 3B Model A B D E F G H J K M N P Q L2.090 mm ø M H7 7/ / L2.180 mm ø M H7 1-1/ / L2.300 mm ø40 78 M H ø10 1-9/ / DADO.UA fax

9 Patented L dan / 200 lb. Nitrogen Gas Lifters E ø T 2 x M10 3/ K ø22g x B Micro Gas pring 2 x A M/E Rail Plate ø19h Part No. T* mm E K Micro Gas pring L ** BK L BK L BK L BK L BK L BK L BK L BK L BK L BK * Gas spring has a 2 mm preload. ** Only available with M1/E1 Rail Plate Option. Rail Plate A øb Dowel M/M1 M10 x 1.5 E/E1 3/8-16 UN 8 mm x 12 Deep 5/16 x.47 Deep M1/E1 ompact Rail Plate Option 2 x B x A Easy Mount crew Access On-ontact Force bar dan psi lb ee back cover for attachment limitations. Ordering Example: L B5. M. 1 Part Number: Includes eries and Model troke Length: 025, 038, 0, 063, 080, 100, 125, 1, 175 and 200. Other stroke lengths are available, contact DADO for more information DADO.UA fax harging Pressure of Micro Gas pring: bar ( psi). When not specified, default is 1 bar. Rail Plate: M, E, M1 or E1. When not specified, default is M. Mount Option: B5 = Vertical Mount 9

10 Nitrogen Gas Lifters L dan / 4 lb. Patented E 2 x B 20 ø x M12 1/ K T x 2 x A M/E Rail Plate Part No. T* mm E K Micro Gas pring L ** BK L BK L BK L BK L BK L BK L BK L BK L BK L BK * Gas spring has a 2 mm preload. ** Only available with M1/E1 Rail Plate Option ø26g Micro Gas pring ø25h Rail Plate A øb Dowel M/M1 M12 x 1.75 E/E1 1/2-13 UN 10 mm x 12 Deep 3/8 x.47 Deep M8 x /16-18 M1/E1 ompact Rail Plate Option 2 x B x Easy Mount crew Access On-ontact Force bar dan psi lb ee back cover for attachment limitations. 10 Ordering Example: L B5. M. 1 Part Number: Includes eries and Model troke Length: 025, 038, 0, 063, 080, 100, 125, 1, 175 and 200. Other stroke lengths are available, contact DADO for more information DADO.UA fax harging Pressure of Micro Gas pring: bar ( psi). When not specified, default is 1 bar. Rail Plate: M, E, M1 or E1. When not specified, default is M. Mount Option: B5 = Vertical Mount

11 L kn / ¹/ ³ ton Nitrogen Gas Lifters E x M12 1/ Mini Gas pring x A M/E Rail Plate ø Mounting Plate (see below) ø38g x B T 2 x ø learance 2 x ø Dowel ø Mounting Plate Detail and M1/E1 ompact Rail Plate Option x A x B Mounting Plate x M12 1/2 M1/E1 ompact Rail Plate Easy Mount crew Access Part No. L ** L L L L L L L L L T* mm * Available gas spring travel. ** Only available with M1/E1 Rail Plate Option E Mini Gas pring L L L L L L L L L L Rail Plate A øb Dowel M/M1 M12 x 1.75 E/E1 1/2-13 UN 10 mm x 15 Deep 3/8 x.59 Deep On-ontact Force bar dan psi lb ee back cover for attachment limitations. Ordering Example: L B5. M. 1 Part Number: Includes eries and Model troke Length: 025, 038, 0, 063, 080, 100, 125, 1, 175 and 200. Other stroke lengths are available, contact DADO for more information DADO.UA fax harging Pressure of Micro Gas pring: 35-1 bar ( psi). When not specified, default is 1 bar. Rail Plate: M, E, M1 or E1. When not specified, default is M. Mount Option: B5 = Vertical Mount 11

12 Nitrogen Gas Lifters L Lifter Technical Data Maximum Velocity and Attachment apacity Per Lifter Ram extension velocity varies by strokes per minute, press stroke and press type. For link or eccentric type presses, the extension velocity may exceed 0.8 m/s (32 in/s). Using the press manufacturer s data, verify that the attachment mass does not exceed recommended limits. Determine ram velocity and reference the recommended attachment mass per lifter. Attachment mass assumes balanced load and actuation force. Do not exceed the ram velocity per lifter. For increased capacity, install external positive stops or add more lifter units to prevent lifter damage. All Lifters L.0 L.800* Ram Velocity Attachment Mass mm/s fpm in/s kg lbs-mass kg lbs-mass *L.800 may have production rate limits depending upon. Rod Extension Detail Guide Rod has a small extension for ease of attaching lifting structure. L Internal ushion Distance of cushion travel is dependent on attachment mass and. 15 Max.591 -Bore 25 Max.98 -Bore TRAVEL L.0 Model L.800 Model Model L.0 mm L.800 mm FORE Minimum Maximum bar L.0 On-ontact Force dan psi lb bar L.800 On-ontact Force dan psi lb Higher s are available for non-attachment loading, please contact DADO for application and installation evaluation DADO.UA fax

13 L.0 5 kn / 1/2 ton & L kn / ¾ ton Nitrogen Gas Lifters 2 x ø ø M x M10 H 16 FLAT x ø M ø ø x M10 H G 1/8 Port L ø E G 1/8 Port L ø E Port Adapter L.0 Model Port Adapter L.800 Model Part No. mm L..B L..B L..B L..B L..B L..B L..B L.0 Model L.800 Model E L E L Ordering Example: L.800. B. 0. B34. F Part Number: Includes eries and Model (0 or 800) Rod End Tap: B = Basic Model For Retrofit options, contact DADO. troke Length: 0, 080, 100, 125, 1, 175 and DADO.UA fax pecify Open Flow Fitting: F = (ORF) FD = (D-24) When not specified, default is F. Mount Option: B34 = Narrow Flange Mount 13

14 34 Nitrogen Gas Lifters FA Model ø11 pecial Application DADO s LN.180 Flange Model Micro Nitrogen Gas Lifter meets Ford Die tandards (WDX06-80M) for stamping components. Two models are available to accommodate flange stripper applications: FA with a conical rod and rod locator for attachment to the upper die; and FB with a flat rod end. 30 LN.180 Flange Model FA1 Model FB Model FB1 Model M12 x x 10 mm Dowel 95.3 M10 ø8 dowel Rod top 2x 10 mm Dowel 30 M H T* MAX Rod Locator Q ø HH T2 FIXED L 6 x ø9 LL B ø B Part No. mm B FA / FA1 Model FB / FB1 Model T* H L T2 HH LL Micro Gas pring LN BK LN BK LN BK LN BK LN BK LN BK LN BK *Maximum recommended travel Ordering Example: LN.180. FA B35. BK.20 Part Number: harging Pressure of Micro Gas pring: Includes eries and Model RD, BU, GR Rod End Type: BK = bar ( psi). pecify Flange tyle FA, FA1, FB or FB1 When not specified, default is BK.20 = 20 bar. troke Length: Mount Option: 063, 080, 100, 125, 1, 175 and 200 B35 = Keyed Vertical Mount DADO.UA fax

15 LN.180 Flange Model Nitrogen Gas Lifters Force hart Initial lb. dan Red - RD Blue - BU Green - GR 112 Black - BK Final lb. dan ee harts Pressure psi bar bar dan psi lb.-f Application Examples Pad Punch hoe Part tripper Tool 160 mm Max Width 75 mm Max Rod Locator Q Tool Mount LN.180.FA Inverted Gas pring 75 mm Max Rod top Q LN.180.FB FA/FA1 Model (Fixed Drive in Upper) Fig. 1 FB/FB1 Model Fig. 2 (pring Drive in Upper) The LN.180.FA is installed in a flange application with the tripper Tool mounted to the lifter s Tool Mount, shown in Figure 1. As the Punch hoe retracts, the tool strips the part from the die. The lifter s Rod Locator (Q563045) is attached to the Punch hoe and is used for guidance of the lifter s rod during operation. To maximize reliability do not exceed an offset of 75 mm from the edge of the die to the centerline of the rod and keep the tripper Tool width under 160 mm. The LN.180.FB is used in a flange application when the pad travel is greater than the flange stripper travel, shown in Figure 2. The Rod top (Q553109) is provided to prevent over-travel of the guide rod. An inverted nitrogen gas spring mounted in the upper makes direct contact with the rod end during operation. The LN.180.FB model may also be used in conventional lifter applications with modification to the rod end, contact DADO for more information DADO.UA fax

16 Lifter Model Gas pring Used Maximum harging Pressure L L LN LN L2.300 L.300 LN.300 L.0 L.800 Integral Integral Integral Operating pecifications 177 bar (2560 psi) 1 bar (2175 psi) 70 bar (1000 psi) Operating Temperature Range 4 71 (40 F 160 F) Maximum peed 1.6 m/sec (63 in/sec) Lifter Loading and enter of Gravity To maximize reliability of stand-alone lifters, actuate as close to F A as possible. Good design practice should minimize L and locate F G on the centerline of the lifter. Increased wear on the bearing will occur if L exceeded mm or if F A is offset from the centerline. If large offset is required, reduce attachment load or add additional lifters. On-center loading is preferred Avoid side load and limit dynamic torque F A F G L 30 mm F A F G L mm Torque Max Dynamic Moment Loading LN.090 LN.180 / LN.300 L2.090 L2.180 L2.300 lb-in lb-ft N.m F A = ompression force to depress the lifter on the lifter centerline. F G = Force at the center of gravity of the attachment. L = Distance from F A to F G. Repair Kits Lifter Model Kit Number Description L2.090 L2.180 L2.300 LN.090 LN.180 LN.300 L.0 L.800 L2.RK.090 ( mm strokes) L2.RL.090 (1, 175 and 200 mm strokes) L2.RK.180 ( mm strokes) L2.RL.180 (1, 175 and 200 mm strokes) L2.RK.300 LN.RK.090 LN.RK.180 LN.RK.300 L.RK.0 L.RK.800 Repair kit includes bearing with snap rings (2), dampening devices (2) and a maintenance manual. Repair kit includes bearing with snap rings (2), dampening devices (2) and a maintenance manual. Repair kit includes bearing assemblies with snap rings (2), dampening devices (2) and a maintenance manual. Repair kit includes bearing, piston rider, rod keys (2), assembly grease and a maintenance manual. Repair kit includes bearing, piston rider, rod keys (2), assembly grease and a maintenance manual. LN.300 Repair Kit includes dust cover, bearing, cartridge assembly, piston rider, set screws, bottle of assembly oil, assembly grease and a maintenance manual. L.0 Repair Kit includes dust cover, cushion collar assembly, cartridge assembly, bottle of assembly oil and a maintenance manual. L.800 Repair Kit includes dust cover, cushion collar assembly, cartridge assembly, bottle of assembly oil and a maintenance manual. DADO, Inc All Rights Reserved Printed in UA Product changes may occur during the life of this catalog without prior notice, but products supplied will remain functionally interchangeable.

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