Standard Parts for Mould Making

Transcription

1 Standard Parts for Mould Making

2 Index Your Production Partner 4-5 Guide Elements Locating units, round 8 Locating units, flat 8 Compensation Discs 9 Adjusting washers 9 Ejector rods 10 Centering sleeves 11 Guide pillars Guide pillars, shouldered Locating guide pillars, shouldered Guide pillars with flange 22 Guide pillars (diagonal load pillars) 24 Guide sleeves 25 Guide bushes 26 Locating guide bushes 27 Guide bushes, Bronze with Non-Liquid Lubricant Angled Guide Gibs, Bronze with Non-Liquid Lubricant 33 Flat Guide Bars, Bronze with Non-Liquid Lubricant Ball bearing guides 36 Rectangular guides with rollers General Mould Components Socket Head Cap Screws Countersunk Head Cap Screws 43 Flat mushroom head screw 44 Setscrews 46 Collar Nuts Washers 47 T-Head Bolts 48 Spring,- Fit- and Spacer Units 49 Shoulder Screws 50 Spring Plungers Lifting Eyebolts Hoisting Snap Links 59 Rotary Safety Eye Bolts Precision Dowel Pins FIBROZIPP 66 Forming / Demoulding Bolt Guides Ejector Pins Ejector Sleeves Date insert Quill holders for core tempering 82 O-rings 83 Gas Springs Mould Line Gas Springs Gas Springs Accessories Q Auxiliary Equipment Chemical Tooling Aids Representatives

3 1 1 Locating units, round Locating units, flat Mounting Example Locating unit, round (without compensation disc) d 1 h6 m 1 s 1 15 l 2 s 1 l 1 l 3 m d Locating unit, round Description: d 1 d 2 l 1 l 2 l 3 m m 1 s , , Conical centring inserts are used to increase repeat accuracy in mould, die and machine-making. Ordering-code (example): Locating unit, round, two-part = Conical angle = 15 = d 1 = 25 mm = l 1 = 54 mm = Order No = Locating unit, flat s 1 0,5 0,5 s 1 0,4 l 2 l 2 d H8 t 0,4 m m v d1 d1 e7 h6 1,6 1,6 1,5 15 l 3 +0,4 1 +0,2 l 1, Locating unit, flat d 1 d l 1 l 2 l 3 v s 1 t m Ordering-code (example): Locating unit = flat = d 1 = 42 mm = l 1 = 92 mm = Order No = Q 8

4 Compensation Discs Adjusting washers Compensation Discs d s d Compensation Discs d 1 s d d 1 s d d 1 s d d 1 s d , , , , , , , , , Ordering-code (example): Locating unit, round = Compensation Disc = d 1 = 25 mm = s = 10 mm = Order No = Adjusting washers 1,6 d ±0,1 2 h +0,2 +0,1 k ±0,1 1,6 d 3 d -0,2 4-0, Adjusting washers d 4 d 3 d 2 h k 14 5, ,2 20 8,5 25,5 9 6,3 26 8,5 31,5 9 6, ,5 10 6, ,5 10 6, Q Ordering-code (example): Locating unit, round = Adjusting washer = d 4 = 30 mm = Order No =

5 Ejector rods Ejector rods R Z 4 d1 d 2 g6 d 2 l 2 SW l 4 l js Ejector rods d 1 l d 2 l 2 l 4 A/F M M M M d 1 l d 2 l 2 l 4 A/F M M Ordering-code (example): Ejector rod = d 1 = 20 mm = l = 140 mm = Order No = Q 10

6 Centering sleeves Centering sleeves l 2 R Z 4 d3 d1 d3 k6 d2 +0,5 j6 l 1 l ±0, Centering sleeves d 3 l d 2 d 1 l 1 l M M M , M , M , d 3 l d 2 d 1 l 1 l M , Q Ordering-code (example): Centering sleeve = d 3 = 26 mm = l = 30 mm = Order No =

7 Guide pillars Guide pillars d1 h4 d4-0,2 R2 l 1 0,4x45 k ±0,05 l Guide pillars d 1 l d 4 k l Ordering-code (example): Guide pillar = d 1 = 18 mm = l = 160 mm = Order No = Guide pillars d1 h4 R2 l 1 l Guide pillars d 1 l l Ordering-code (example): Guide pillar = d 1 = 18 mm = l = 160 mm = Order No = Q 12

8 Guide pillars Guide pillars R Z 2,5 d1 g6 d1 m6 d4-0,2 l 1 l 2 k ±0,2 l Guide pillars Q d 1 l d 4 k l 1 l d 1 l d 4 k l 1 l Ordering-code (example): Guide pillar = d 1 = 22 mm = l = 140 mm = Order No =

9 Guide pillars, shouldered Guide pillars, shouldered ø0,01 A A 0,8 0,8 d4-0,2 d3 k6 d1 g6 e7 d3 k ±0,05 s -0,5-1,0 l l Guide pillars, shouldered d 1 s l d 3 d 4 l 1 k 9/ / d 1 s l d 3 d 4 l 1 k 14/ / Ordering-code (example): Guide pillar, shouldered = d 1 = 14 mm = s = 36 mm = l = 75 mm = Order No = Q 14

10 Guide pillars, shouldered Guide pillars, shouldered ø0,01 A A 0,8 0,8 d4-0,2 d3 k6 d1 g6 e7 d3 k ±0,05 s -0,5-1,0 l l Guide pillars, shouldered Q d 1 s l d 3 d 4 l 1 k 18/ / d 1 s l d 3 d 4 l 1 k 22/ Ordering-code (example): Guide pillar, shouldered = d 1 = 24 mm = s = 76 mm = l = 115 mm = Order No =

11 Guide pillars, shouldered Guide pillars, shouldered ø0,01 A A 0,8 0,8 d4-0,2 d3 k6 d1 g6 e7 d3 k ±0,05 s -0,5-1,0 l l Guide pillars, shouldered d 1 s l d 3 d 4 l 1 k 22/ / d 1 s l d 3 d 4 l 1 k 30/ / Ordering-code (example): Guide pillar, shouldered = d 1 = 32 mm = s = 116 mm = l = 115 mma = Order No = Q 16

12 Guide pillars, shouldered Guide pillars, shouldered ø0,01 A A 0,8 0,8 d4-0,2 d3 k6 d1 g6 e7 d3 k ±0,05 s -0,5-1,0 l l Guide pillars, shouldered d 1 s l d 3 d 4 l 1 k Q Ordering-code (example): Guide pillar, shouldered = d 1 = 60 mm = s = 96 mm = l = 195 mm = Order No =

13 Locating guide pillars, shouldered Locating guide pillars, shouldered ø0,01 A ø0,01 A 0,8 A 0,8 e7 d3 k6 d3 0,8 d4-0,2 d3 e7 d1 g6 k ±0,05 f s -0,5-1,0 l l Locating guide pillars, shouldered d 1 s l d 3 d 4 l 1 k f 9/ / d 1 s l d 3 d 4 l 1 k f 14/ / Ordering-code (example): Locating guide pillar, shouldered = d 1 = 15 mm = s = 27 mm = l = 85 mm = Order No = Q 18

14 Locating guide pillars, shouldered Locating guide pillars, shouldered ø0,01 A ø0,01 A 0,8 A 0,8 e7 d3 k6 d3 0,8 d4-0,2 d3 e7 d1 g6 k ±0,05 f s -0,5-1,0 l l Locating guide pillars, shouldered Q d 1 s l d 3 d 4 l 1 k f 18/ d 1 s l d 3 d 4 l 1 k f 22/ Ordering-code (example): Locating guide pillar, shouldered = d 1 = 20 mm = s = 46 mm = l = 105 mm = Order No =

15 Locating guide pillars, shouldered Locating guide pillars, shouldered ø0,01 A ø0,01 A 0,8 A 0,8 e7 d3 k6 d3 0,8 d4-0,2 d3 e7 d1 g6 k ±0,05 f s -0,5-1,0 l l Locating guide pillars, shouldered d 1 s l d 3 d 4 l 1 k f 22/ / d 1 s l d 3 d 4 l 1 k f 30/ Ordering-code (example): Locating guide pillar, shouldered = d 1 = 32 mm = s = 86 mm = l = 95 mm = Order No = Q 20

16 Locating guide pillars, shouldered Locating guide pillars, shouldered ø0,01 A ø0,01 A 0,8 A 0,8 e7 d3 k6 d3 0,8 d4-0,2 d3 e7 d1 g6 k ±0,05 f s -0,5-1,0 l l Locating guide pillars, shouldered d 1 s l d 3 d 4 l 1 k f 40/ Q Ordering-code (example): Locating guide pillar, shouldered = d 1 = 42 mm = s = 96 mm = l = 115 mm = Order No =

17 Guide pillars with flange Guide pillars with flange radiussed Material: Steel Surface hardness: Hardness penetration depth: Model: Ground Note: case hardened 62+2 HRC 1.2 mm Holding fixture bore H7. Delivery does not include screws. Fixing: socket head screw DIN EN ISO 4762 M 8x20 M 10x25 M 12x30 M 14x35 M 16x40 should be used Guide pillars with flange d d d d d d r 1,6 2 2,5 2,5 3 r l l l 5 15,1 18,4 22,5 27,4 32,1 l l l l l 10 1,5 1, l 1 (l) (l) (l) (l) (l) Ordering code (example): Guide pillar with flange = d 1 = 32 mm = l 1 = 112 mm = Order no. =

18 Guide pillars (diagonal load pillars) Guide pillars (diagonal load pillars) R Z 2,5 d1 g6 d4-0,2 l 1 l k -0, Guide pillars (diagonal load pillars) d d k l l 40 b b b b b 60 b b b b b b b b b 80 b b b b b b b b b b b 100 b b b b b b b b b b b b b 120 b b b b b b b b b b b b 140 b b b b b b b b 160 b b b b b b b b b b b b 180 b b b b b b b 200 b b b b b b b b b 220 b b 240 b b b b b b b b 300 b b b b b b 360 b b b b Ordering-code (example): Guide pillar (diagonal load pillar) = d 1 = 20 mm = l = 180 mm = Order No = Q 24

19 Guide sleeves Guide sleeves R Z 4 d1 g6 d 2 l js Guide sleeves d d 2 6,2 8,3 10,4 12,5 16,5 l 20 b 30 b b 40 b b b 50 b b 60 b b b b 70 b b 80 b b b b b 100 b b b b b 120 b b b b b 140 b b b b b 160 b b b b 180 b b b b 200 b b 220 b b 240 b b 260 b 300 b Q Ordering-code (example): Guide sleeve = d 1 = 10 mm = l = 100 mm = Order No =

20 Guide bushes Guide bushes s -0,5 s -1,0-0,5-1,0 A 0,8 d4-0,2 d 1 H7 e7 d3 k6 d3 1 +0,2 d +0,5 0,8 d 1 H7 k ±0,05 ø0,01 A l l Guide bushes d 1 s l d 3 d 4 k 9/ / / / d 1 s l d 3 d 4 k 22/ / / Ordering-code (example): Guide bush = d 1 = 32 mm = s = 116 mm = Order No = Q 26

21 Locating guide bushes Locating guide bushes f l (l ) 1 s -0,5-1,0 A s -0,5-1,0 0,8 0,8 d4-0,2 e7 d3 d 1 H7 e7 d3 k6 d3 1 +0,2 d +0,5 0,8 d 1 H7 k ±0,05 ø0,01 A ø0,01 A l 1 l Locating guide bushes d 1 s l l 1 d 3 d 4 f k 9/ / / / d 1 s l l 1 d 3 d 4 f k 30/ / Q Ordering-code (example): Locating guide bush = d 1 = 24 mm = s = 96 mm = Order No =

22 Oilless Guide Bushes with collar Bronze with Non-Liquid Lubricant, Material: Bronze with Non-Liquid Lubricant, oilless lubricating. Note: Fit for receiving bore: H 7. Direction of Motion Embedded non-liquid lubricant (section) Ordering-code (example): Guide bush = d 1 = 18 mm = 018. l 2 = 27 mm = 027 Order No = d d d l l 4 1, l r 0, l 1 l

23 r Oilless Guide Bushes with collar Bronze with Non-Liquid Lubricant, d 3 +0,5 d 1 +0,2 r l 4 l 4 l 1 ( 2 x d 1 ) min. 2 x d 1 l 3 l ( 2 x d1 1 ) l 3 R1 R1 H7 d 1 Ø0,01 A Material: Bronze with Non-Liquid Lubricant, oilless lubricating. d 2 e7 H7 d 2 k6 A Note: Fit for receiving bore: H 7. Ordering code (Example): Guide bush = d 1 = 18 mm = l 1 = 27 mm = Order No = Direction of Motion Embedded non-liquid lubricant (section) d 1 9/ / /20 22/ /32 40/ d d r 0, l l 4 1, l

24 Oilless Guide Bushes with collar Bronze with Non-Liquid Lubricant, d 3 d 2 e7 d 1 H7 A Ø0,01 A r 2 l2 1 6 ( l ) 5 l Material: Bronze with Non-Liquid Lubricant,, oilless lubricating. Note: Fit for receiving bore: H7. d 2 e7 H7 d 2 k6 r Ø0,01 A Direction of Motion Embedded non-liquid lubricant (section) Ordering-code (example): Guide bush = d 1 = 20 mm = l 2 = 22 mm = Order No = d d d r 1 1,5 2 2 l l l

25 Guide bushes, bronze with solid lubricant Guide bushes, bronze Material: Bronze with solid lubricant, low maintenance Bronze Ordering-code (example): Guide bush = d 1 = 40 mm = d 2 = 50 mm = l 1 = 80 mm = Order number = Ordering-code (example): Guide bush = d 1 = 40 mm = d 2 = 50 mm = l 1 = 80 mm = Order number = Note: Recommended holding fixture bore H7. Bushes can be used radially and axially. Fixing: Connecting with adhesive or if needed secure with threaded pin or flat mushroom head screw Direction of Motion Embedded non-liquid lubricant (section) / d , d / /28/ /33/ /40/ / /55 55/56/60 r 0,5 0,5 0,5 0,5 0,5 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 1,5 1,5 1,5 l l 1 8 b b/ 10 b b/b b b b b b 12 b b/ b b b b 15 b b/ b b b b b b / b/ 16 b b b b b / b/b /b/b 20 b/ b b b b b b / b/b /b/b b/b/ /b b/ 25 b b b b b / b/b /b/b b/b/ b/b b/b 30 b b b b b / b/b /b/b b b/b/ b b b/b b b/b b/b/b 35 b b / b/b /b/b b/b/ b/b b/b b/b/b 37 b / b/ 40 b b b/b/b /b/b b b/b/ b b b/b b b/b b/b/b 47 b /b/ 50 / b/ b/b/b b/b/ b/b b/b b/b/b 60 /b/ b/b/b b b/b b/b b/b/b 70 b/ / /b 77 b b/ 80 b/ / /b 31

26 Guide bushes, bronze with solid lubricant Guide bushes, bronze Material: Bronze with solid lubricant, low maintenance Bronze Note: Recommended holding fixture bore H7. Bushes can be used radially and axially. Fixing: Connecting with adhesive or if needed secure with threaded pin or flat mushroom head screw Direction of Motion Embedded non-liquid lubricant (section) Ordering-code (example): Guide bush = d 1 = 40 mm = d 2 = 50 mm = l 1 = 80 mm = Order number = Ordering-code (example): Guide bush = d 1 = 40 mm = d 2 = 50 mm = l 1 = 80 mm = Order number = / d d 2 60/62/ / /90 90/95 96/ r 1, l l 1 30 b/b/b b/b 35 b/b/ b/b b/ b/b/b b b/b b/ b/b b/b/b b b/b b b/b b/b 60 b/b/b b b/b b b b/b b/b b/b b b 70 b/b/b b b/b b b b/b b/b b/b b b b/ /b b/b b b b/b b/b b/b b b b b b 95 b/ / 100 / /b /b b/ b/b b/b b b b b b b b b b 120 b b/b b b b b b b 130 b 140 /b b b b 150 b b

27 Angled Guide Gibs Bronze with Non-Liquid Lubricant Angled Guide Gibs Form B R Z 6,3 R Z 6,3 Form A F7 h3 t 2 d 2 d 3 H7 l4 ±0,1 t1 ±0,1 d +0, l4 ±0,01 bg6 t 3 d 1 h 2 ±0,1 l 3 ±0,01 l 2 ±0,1 l 1-0, Angled Guide Gibs Number of Order No Shape b h 1 l 1 l 2 l 3 l 4 d 1 d 2 d 3 t 1 t 2 t 3 h 2 h 3 screw holes A ,5 10 5, , A B A , ,8 9, A B A , A B A A B Q Ordering-code (example): Angled Guide Gib = b = 16 mm = h 1 = 12 mm = l 1 = 50 mm = Order No =

28 Flat Guide Bars Bronze with Non-Liquid Lubricant Flat Guide Bars R Z 4 Material: Bronze with Non-Liquid Lubricant,, oilless lubricating. Execution: Sliding faces ground. h k9 l 1-0,2-0,1 b -0,25 Direction of Motion Embedded non-liquid lubricant (section) Flat Guide Bars Order No b s a Ordering-code (example): Flat Guide Bar = b = 25 mm = s = 6 mm = a = 50 mm = Order No =

29 Flat Guide Bars Bronze with Non-Liquid Lubricant Flat Guide Bars s 0-0, ,5-0,1 b -0,2 Material: Bronze with Non-Liquid Lubricant,, oilless lubricating. Execution: Sliding faces ground. Direction of Motion Embedded non-liquid lubricant (section) Flat Guide Bars Order No b s l Ordering-code (example): Flat Guide Bar = b = 25 mm = s = 6 mm = l = 500 mm = Order No =

30 Ball bearing guides Ball bearing guides Strokemax Ball bearing guides d 1 l l 1 l 2 d 3 d 4 f s 2 Stroke max , , Ordering-code (example): Ball bearing guide = d 1 = 18 mm = l 1 = 56 mm = Order No = Q 36

31 Rectangular guides with rollers Material: Steel Hardness: Surface: ~56-58 HRC burnished Description: The rectangular guides with rollers guarantee the greatest precisionwhen their mould is moved together. The rectangular guides must always be installed in the outer area of the mould plates to ensure problem-free functionality. The maximum operating temperature is 150 C. Advantages: no play or friction, low maintenance and no lubrication Order No t w a b c d e h r s 1 s 2 s 3 d 1 d 2 t , , , Ordering-code (example): Rectangular guide with rollers = t = 32 mm = w = 63 mm = Order number =

32 Rectangular guides Material: Steel with solid lubricant surface: case hardened HV 30 Steel surface: case hardened HV 30 Operating temperature up to 200 C Order No l 2 b 2 l 1 r t 3 t 2 t 1 d 2 d 1 l 4 l 3 b 3 b , , , , , , Ordering-code (example): Rectangular guide = l 2 = 22 mm = b 2 = 16 mm = l 1 = 40 mm = Order no. =

33 General Mould Components Q 39

34 Socket Head Cap Screws DIN 912/ISO s k l l 1 d M Socket Head Cap Screws DIN 912/ISO 4762 Strength class 8.8 M l l 1 d k s M l l 1 d k s Ordering-code (example): Socket head cap screw = Thread M8 =.08 Length 50 mm =.050 Order No =

35 Socket Head Cap Screws DIN 912/ISO s k l l 1 d M Socket Head Cap Screws DIN 912/ISO 4762 Strength class 12.9 M l l 1 d k s M l l 1 d k s M l l 1 d k s Ordering-code (example): Socket head cap screw = Thread M8 =.08 Lenght 100 mm =.100 Order No =

36 Socket Head Cap Screws DIN 7984 with low profile head s k l l 1 d M Socket Head Cap Screws DIN 7984 Festigkeitsklasse 8.8 = Code Nr.: 0. M I l 1 d k s 4 8 5,9 7 2,8 2,5 10 7,9 7 2,8 2,5 12 9,9 7 2,8 2, ,9 7 2,8 2, ,9 7 2,8 2, ,8 2, ,8 2, ,8 2, ,8 2, ,6 8,5 3, ,6 8,5 3, ,6 8,5 3, ,6 8,5 3, ,6 8,5 3, ,6 8,5 3, ,5 3, ,5 3, ,5 3, , , , , , , , , , , Ordering-code (example): Cap Screw = DIN 7984 = Strength class 8.8 = M10 = l = 30 mm = Order No =

37 Countersunk Head Cap Screws DIN 7991/ISO s k l 90 d M l g Countersunk Head Cap Screws DIN 7991/ISO Strenght class 8.8 = Code Nr. 0. M l l g d k s Ordering Code (example): Countersunk Head Cap Screw = DIN 7991/ISO = Strenght class 8.8 = M8 = l = 16 mm = Order No =

38 Flat mushroom head screw Flat mushroom head screw M l k s c a d a d R Mounting example Material: Strength class 10.9 = Code No. 1. Ordering-code (example): Flat mushroom head screw = Thread 8 mm =.08 Lenght 16 mm =.016 Order No =

39 Setscrews Hexagon Nuts DIN 6330 B d 2 M k d Setscrews M d 2 d 3 k l M M M M M Material: Heat-treated Strength class 8.8 Ordering-code (example): Setscrew = M16 = Order No = m l e s M Hexagon Nuts DIN 6330 B M e m s M 8 15, M10 18, M12 20, M14 23, M16 27, M18 31, M20 34, M22 38, M24 41, M30 53, Material: Heat-treated Strength class 10.9 Note: Use washers conforming to DIN Ordering Code (example): Hexagon Nut, DIN 6330 B = M20 = Order No =

40 Collar Nuts DIN Washers DIN d 1 a m e s M Material: Turned and milled Heat-treated Strength class 10.9 Thread length 1,53M Ordering-code (example): Collar Nut DIN 6331 = M12 = Order No = Collar Nuts DIN 6331 M a d 1 e m s M 8 3, , M10 4, , M , M14 4, , M16 5, , M , M20 6, , M , M , M30 6, , s d 2 d Material: Washers DIN 6340 Heat-treated M d 1 d 2 s Strength N/mm 2 M 8 8, M10 10, M12 13, M14 15, M16 17, M18 19, M20 21, M22 23, M24 25, M30 31, Ordering-code (example): Washer DIN 6340 = M10 = Order No =

41 T-Head Bolts DIN l Material: a e Forged, T-slot milled, rolled thread M 6 M12 heat-treated to strength class 10.9 M14 M24 heat-treated to strength class 8.8 d 1 a 1 b k T-Head Bolts DIN 787 a 1 a b d 1 e k l 8 7,7 22 M ,7 30 M ,7 35 M ,7 35 M ,7 45 M ,7 45 M ,7 45 M ,7 55 M ,7 55 M ,7 70 M ,7 70 M ,6 80 M Ordering-code (example): T-Head Bolt DIN 787 = d 1 = M14 = a 1 = 16 mm = l = 160 mm = Order No =

42 Spring,- Fit- and Spacer Units Description: These units can be used as an alternative to shoulder screws. Advantages: Precision length adjustments by way of grinding. The units have many uses as can be seen from the installation examples below. Execution: Spacer tube: Tensile strength N/mm 2 Outside diameter ground to tolerance h 9 Supplied with socket cap screw DIN EN ISO 4762 (12.9) Note: The units are supplied with a retaining O-ring which must be removed before application ±0,1 l 1 h h 1 ground finish remove O-ring before assembly d 3 d 2 l 2 d 1 h Installation Examples d 1 10,5 12,5 15,5 17,5 23 d 2 M 6 M 8 M 10 M 12 M 16 d 3 15,5 19,5 23,5 27,5 34 h 1 10,5 13,5 15,5 18,5 24 h 1 5,5 l 2 6,5 l 2 7,5 l 2 9,5 l 2 11 l 2 l 1 20 b 35 b b b 45 b 45 b 50 b b 50 b 50 b b 55 b 55 b 60 b b 60 b 60 b 65 b b 65 b 65 b 70 b 70 b b 70 b 70 b 75 b b 80 b 80 b 80 b 90 b b 90 b 90 b 90 b 100 b b 100 b 100 b 100 b 110 b b 110 b 110 b 110 b 120 b b 120 b 120 b 130 b b 140 b b 140 b 150 b b 180 b b b 200 Tigthening torque Nm Ordering-code (example): Spring,- Fit- and Spacer Unit = d 1 = 12,5 mm = l 1 = 55 mm = Order No =

43 Shoulder Screws d 3 Execution: Material: High tensile steel, Heat-treated to 12.9 ISO Head knurled. l 2 l 1 +0,25 ground finish s h d 2 d 1 h Installation Examples d 1 6,5 8, d 2 M 5 M 6 M 8 M 10 M 12 M 16 M 20 d 3 10,5 13, h 4,5 5, s 3,5 4, l 2 9,5 11, l 1 10 b b 12 b b 16 b b b b 20 b b b b 25 b b b b b 30 b b b b b 35 b b b b b 40 b b b b b b 45 b b b b 50 b b b b b b 55 b b b b 60 b b b b b 65 b b b b 70 b b b b b 80 b b b b b 90 b b b b 100 b b b b 120 b b b Tigthening torque Nm Ordering-code (example): Shoulder Screw = d 1 = 12 mm = l 1 = 60 mm = Order No =

44 l Spring Plungers with Spring Loaded Ball / /.32. with slot / /.34. with hexagon socket head Material: Sleeve: Free-machining steel, burnished Ball: Hardened ball bearing steel Spring: Nirosta Sleeve: Free-machining steel, burnished Ball: Hardened ball bearing steel / ball yellow Spring: Nirosta Sleeve: Nirosta Ball: Nirosta hardened Spring: Nirosta Sleeve: Nirosta / end of sleeve yellow Ball: Nirosta hardened Spring: Nirosta Note: For locking and for pressing upwards or downwards. Admissible temperature range: max. 250 C / / l s d 2 d /.31. normal spring force /.32. increased spring force Spring force in N* Order No d 1 l s d 2 Start End M 3 7 0,4 1,5 3 4,5 004 M 4 9 0,8 2,5 6 14,5 005 M , M , M ,5 4, M M , M , M , M , Spring force in N* Order No d 1 l s d 2 Start End M , M , M ,5 4, M M , M , M , M , * statistical average * statistical average Material: Sleeve: Free-machining steel, burnished Ball: Hardened ball bearing steel Spring: Nirosta Sleeve: Free-machining steel, burnished Ball: Hardened ball bearing steel / ball yellow Spring: Nirosta Sleeve: Nirosta Ball: Nirosta hardened Spring: Nirosta Sleeve: Nirosta / end of sleeve yellow Ball: Nirosta hardened Spring: Nirosta Note: For locking and for pressing upwards or downwards. Admissible temperature range: max. 250 C / / s d 2 d 1 A/F /.33. normal spring force Spring force in N* Order No d 1 d 2 l s A/F Start End M 3 1,5 8 0,4 1,5 3 4,5 004 M 4 2,5 12 0,8 2 8, M ,9 2, M 6 3, M 8 4,5 18 1, M M , M , M , M , * statistical average /.34. increased spring force Spring force in N* Order No d 1 d 2 l s A/F Start End M ,9 2, M 6 3, M 8 4,5 18 1, M M , M , M , M , * statistical average 51

45 l l Spring Plungers with Spring Loaded Pin /.02. with slot /.21./.22. with hexagon socket head /.04./.33./ /.02./.31./.21./.22. s d 2 d 1 locking pad A/F Material: Sleeve: Free-machining steel, burnished Pin: Free-machining steel hardened, burnished Spring: Nirosta Sleeve: Free-machining steel, burnished Pin: Free-machining steel hardened, burnished/ threaded pin shining Spring: Nirosta Sleeve: Nirosta Pin: Nirosta Spring: Nirosta Sleeve: Free-machining steel, burnished Pin: Delrin white (FOM) Spring: Nirosta Sleeve: Nirosta Pin: Delrin white (FOM) Spring: Nirosta Note: For locking and for pressing upwards or downwards. Removable with hexagon socket screw key or slotted screwdriver /.31./.21./.22. normal spring force Spring force in N* Order No d 1 d 2 l s A/F Start End M ,7 2, M 4 1,5 15 1,5 1,3 4, M 5 2,4 18 2,3 1,5 6, M 6 2,7 20 2,5 2 6, M 8 3, , M M M 16 7, M M Execution: d 1 = M4 to M d 1 = M4 to M16 * statistical average d 1 = M4 to M increased spring force Spring force in N* Order No d 1 d 2 l s A/F Start End M 5 2,4 18 2,3 1, M 6 2,7 20 2, M 8 3, , M M M 16 7, M M * statistical average /.04./33./.34. s d 2 d 1 A/F Material: Sleeve: Free-machining steel, burnished Pin: Free-machining steel hardened, burnished Spring: Nirosta Sleeve: Free-machining steel, burnished Pin: Free-machining steel hardened, burnished/ Pin blue galvanised Spring: Nirosta Sleeve: Nirosta Pin: Nirosta Spring: Nirosta Sleeve: Nirosta /end of sleeve yellow Pin: Nirosta Spring: Nirosta Note: For locking and for pressing upwards or downwards. Admissible temperature range: max. 250 C /.33. normal spring force Spring force in N* Order No d 1 d 2 l s A/F Start End M 4 1,8 12 1,5 2 4,5 12,5 005 M 5 2, , M 6 2, M 8 3, M 10 4,5 23 2, M 12 6,0 26 3, M 16 8,5 33 4, M 20 10,0 43 6, M 24 13, /.34. increased spring force Spring force in N* Order No d 1 d 2 l s A/F Start End M 6 2, M 8 3, M 10 4,5 23 2, M 12 6,0 26 3, M 16 8,5 33 4, M 20 10,0 43 6, M 24 13, * statistical average * statistical average

46 l Spring Plungers with Spring Loaded Ball with slot with hexagon socket head Material: Sleeve: Free-machining steel, burnished Pin: Free-machining steel hardened, burnished Spring: Nirosta Sleeve: Free-machining steel, burnished Pin: Free-machining steel hardened, burnished/ Pin blue galvanised Spring: Nirosta Sleeve: Nirosta Pin: Nirosta Spring: Nirosta Sleeve: Nirosta Pin: Nirosta /end of sleeve yellow Spring: Nirosta Note: For locking and for pressing upwards or downwards. Admissible temperature range: max. 250 C / / s d 2 d /.35. normal spring force /.36. increased spring force Spring force in N* Order No d 1 d 2 l s Start End M 4 1,8 9 1,5 4,5 12,5 005 M 5 2, ,0 006 M 6 2, M 8 3, M 10 4,5 19 2, M 12 6,2 22 3, M 16 8,5 24 4, M , M Spring force in N* Order No d 1 d 2 l s Start End M 6 2, M 8 3, M 10 4,5 19 2, M 12 6,2 22 3, M 16 8,5 24 4, M , M * statistical average * statistical average Material: Sleeve: Delrin blue (POM) Ball: Delrin white (POM) Spring: Nirosta Sleeve: Delrin blue (POM) Ball: Nirosta, hardened Spring: Nirosta Note: For locking and for pressing upwards or downwards. Admissible temperature range: 30 C to +50 C / l s d 2 d /.35. Spring force in N* Order No d 1 l s d 2 Start End M ,9 3, M , M , * statistical average

47 Spring Plungers straight version with shoulder /.02./.03./.04. Thrust pad driver d 1 d 2 Material: Sleeve: Free-machining steel, burnished Pin: Steel, case hardened, burnished Spring: Nirosta l 3 l 1 s Note: For use in toolmaking as forcing pins and spring loaded limit stops. Neither the threaded cartridge nor any of its components can escape from the mounting. Temperature operating range: max. 250 C l 2 d /.03./.04. s d 3 d 2 d 1 l 2 l 1 Material: Sleeve: Delrin blue (POM) Ball: Delrin white (POM) Spring: Nirosta Sleeve: Delrin blue (POM) Ball: Nirosta, hardened Spring: Nirosta Sleeve: Brass Ball: Nirosta, hardened Spring: Nirosta Sleeve: Nirosta Ball: Nirosta, hardened Spring: Nirosta Note: For locking and for pressing upwards or downwards. Admissible temperature range: 30 C to +50 C ( /.02.) max. 250 C ( /.04.) / /.02. Spring force* Order No d 1 d 2 d 3 l 1 l 2 l 3 s Start End , ,2 6 3, , ,2 8 4, , , , , , ,8 2,5 6, , , , ,6 6, ,5 8, , ,5 1,5 2, ,5 3, * statistical average / Spring force in N* Order No d 1 d 2 d 3 l 1 l 2 s Start End ,5 4, ,8 2, ,5 5, , ,5 6, ,6 5,5 11, , ,9 7 12, ,6 5 0,9 1 2, ,6 6 0,9 1,4 3 6, , ,8 5,5 11, ,5 8,5 9 1,1 2,4 7 12, , ,7 3,3 8,5 18, ,3 4, ,5 * statistical average to Thrust pad driver for /.02. Order No for thread M M M M M M M M M M

48 l Spring Plungers /.08./.37. with hexagon socket head and seal straight version with shoulder Material: Sleeve: Free-machining steel, burnished Pin: Free-machining steel hardened, burnished Spring: Nirosta Sleeve: Free-machining steel, burnished Pin: Free-machining steel hardened, burnished / threaded pin shining Spring: Nirosta Sleeve: Nirosta Pin: Nirosta Spring: Nirosta /.08./.37. d 2 l s n t d 1 Seal Setscrew bonded A/F /.08./.37. Spring force in N* Order No d 1 d 2 l n s t A/F Start End M 8 3,8 26 1,5 3 1,4 2, M ,5 3,5 1, M , M16 7,5 40 3,2 5 2, Note: For locking and for pressing upwards or downwards. The seal prevents the ingress of liquids into the forcing pin. Assembly and dismantling using hexagon socket key and slotted screwdriver. Temperature operating range: max. -30 C to 80 C M 8 3,8 26 1,5 3 1,4 2, M ,5 3,5 1, M , M16 7,5 40 3,2 5 2, * statistical average Material: Sleeve: Nirosta Ball: Nirosta hardened Spring: Nirosta Note: For locking and for pressing upwards or downwards. Temperature operating range: max. 250 C s d 2 d Spring force in N* Order No d 1 d 2 l s Start End ,65 4,5 7, ,5 2,5 9 0, , , ,5 3,2 12 0,95 9,5 16, , , ,20 15, ,5 15 1, * statistical average

49 Lifting Eyebolts DIN DIN 580 d 2 l3 h d 3 d Lifting Eyebolts DIN Order No d 1 d 2 d 3 h l 3 carrying capacity t carrying capacity (45 ) t M ,14 0, M ,23 0, M ,5 0,34 0, M ,7 0, M ,2 0, M ,8 1, M ,2 2, M ,6 3,

50 High-Tensile Eyebolts d F 1 b a F 2 F 2 c M e Note: Material: , forged, heavy durty heat-treated. 100% electromagnetic crack initiation to EN , 4 fold security. Format: = octagonal, Grade 8. Colour: = red coloured coded, Grade 8. Identification: clear indication of permissible load for F 2 category critical loads (not permissible for DIN 580). Minimum srew-in depth: 1 3 M into steel (min. St37) 1,25 3 M into castings (min. GG25) 2 3 M into aluminium 2,5 3 M into aluminium-magnesium alloys Description: During use check that the eyebolt is firmly seated! Rotation during the lifting operation must be avoided. It will not rotate automatically to the correct load angle. Not approved for mining applications High-Tensile Eyebolts Order No a b c d M e M M M M M M M M M M M M Max. carried load G in tonnes for various types of attachment Type of attachment Arrangement of the suspension points F 1 F 2 G G G G G G G G Number of lines symmetrical 2 3 and 4 symmetrical 3 and 4 Angle of inclination/load direction 0º 90º 0º 90º 0 45º 45 60º asymmetrical 0 45º 45 60º asymmetrical carried load in tonnes Order No ,4 0, ,8 1, ,6 3, We recommend using types of stops without transport weight information, eye bolt , which is adjustable in the direction of force! 57

51 Eyebolts, rotatable d F 1 e 1 b c a F 2 F 2 M e Note: Material: , forged, heavy duty heat treated. 100% electromagnetic crack initiation to DIN 5691, EN , safety factor 4:1. Format: stellate clearly distinguishable to DIN 580, eye bolt Colour: Identification: striking, fluorescent pink powder coating clear indication of permissible load for the loading capacity in the plane of the ring. Minimum screw-in depth: 1 x M into steel (min. St37) 1.25 x M into castings (min. GG25) 2 x M into aluminium 2.5 x M in into magnesium alloys Description: During use check that the hexagon socket screw is firmly seated. Can be set for the direction of application so that there is no accidental turning and flipping over. Captive hexagon socket screw. No tools are required as the hexagon socket screw is supplied with a hardened star profile key. The star profile key engages in the hexagon socket. It can be screwed and unscrewed by hand. Make sure that the ring is free to rotate through 360 when the unit is screwed in Eyebolts, rotatable Order No a b c d e e 1 M , , Max. carried load G in tonnes for various types of attachment Type of attachment F 1 F 2 Arrangement of the suspension points G G G G G G G G Number of lines and 4 3 and 4 3 and 4 Angle of inclination/load direction 0º 90º 0º 90º 0 45º 45 60º asymmetrical 0 45º 45 60º asymmetrical carried load in tonnes Order No ,4 2 0,8 0,56 0,4 0,4 0,84 0,6 0, ,4 2 0,8 0,56 0,4 0,4 0,84 0,6 0, ,75 4 1,5 1 0,75 0,75 1,6 1,12 0, , ,1 1,5 1,5 3,15 2,25 1, ,3 12 4,6 3,22 2,3 2,3 4,83 3,45 2, ,2 16 6,4 4,48 3,2 3,2 6,7 4,8 3, , ,3 4,5 4,5 9,4 6,7 4, , ,7 10, , ,9 13, , ,

52 Hoisting Snap Links - omnidirectional b c A/F n r h g a l X f d t e View X M ødb j k Description: The hinged unit is free to rotate through 360, self-align with the direction of pull and folding. Cannot be rotated under full load at 90º to the threaded fixing. Full load bearing capacity in any direction. Complete with a 100% crack-checked outer and inner hexagonal bolt for universal tool use Hoisting Snap Links - omnidirectional Tightening Weight a b c d e f g h j k l M n A/F r t db torque Order No kg max. Standard Standard Nm , , , , , , , , , , , , , , , , , , , , Max. carried load G in tonnes for various types of attachment Type of attachment Arrangement of the suspension points G G G G G G G G Number of lines symmetrical 2 3 and 4 symmetrical 3 and 4 Angle of inclination/load direction 0º 90º 0º 90º 0 45º 45 60º asymmetrical 0 45º 45 60º asymmetrical Order No Thread carried load in tonnes M 8 0,3 0,3 0,6 0,6 0,42 0,3 0,3 0,63 0,45 0, M10 0,63 0,63 1,26 1,26 0,88 0,63 0,63 1,32 0,95 0, M12 1,0 1,0 2,0 2,0 1,4 1,0 1,0 2,1 1,5 1, M16 1,5 1,5 3,0 3,0 2,1 1,5 1,5 3,15 2,25 1, M20 2,5 2,5 5,0 5,0 3,5 2,5 2,5 5,25 3,75 2, M24 4,0 4,0 8,0 8,0 5,6 4,0 4,0 8,4 6,0 4, M27 4,0 4,0 8,0 8,0 5,6 4,0 4,0 8,4 6,0 4, M30 5,0 5,0 10,0 10,0 7,0 5,0 5,0 10,5 7,5 5, M36 7,0 7,0 14,0 14,0 9,8 7,0 7,0 14,7 10,5 7, M36 8,0 8,0 16,0 16,0 11,2 8,0 8,0 16,8 12,0 8, M42 10,0 10,0 20,0 20,0 14,0 10,0 10,0 21,0 15,0 10, M42 15,0 15,0 30,0 30,0 21,0 15,0 15,0 31,5 22,5 15, M48 20,0 20,0 40,0 40,0 28,0 20,0 20,0 42,0 30,0 20,

53 Rotary Safety Eye Bolts light duty, with ball bearings c a 180 a F 3 e g b f 1) d 2 F 1 max. carrying capacity in t F 2 d 1 A/F Description: For loads that are turned and rotated. Mounted on ball-bearings - can be rotated through 360 under load (F 3 ). Cannot be rotated under full load at 90 to the threaded fixing (F 1, F 2 ). Can be loaded on all sides if secured at four points. High-strength suspension eye conforming to EN , red. 1) Other thread lengths available upon request. Note: Ensure that the bolting surface is flat. The threaded connection on the transported load must be suitable for transferring forces. Minimum thread depth: 13d 2 in steel; 23d 2 in auminium; 1,253d 2 in cast iron (min. GG25); 2,53d 2 in aluminium-magnesium alloys Rotary Safety Eye Bolts, light duty, with ball bearings Rated carrying capacity in t Order No F 1 a b c d 1 d 2 e f g A/F , , Max. carried load G in tonnes for various types of attachment Type of attachment Arrangement of the suspension points F 3 F 1 (F 2 ) G G G G G G G G Number of lines symmetrical 2 3 and 4 symmetrical 3 and 4 Angle of inclination/load direction 0º 90º 0º 90º 0 45º 45 60º asymmetrical 0 45º 45 60º asymmetrical Order No Thread carried load in tonnes M 8 0,6 0,3 (0,4) 1,2 0,6 (0,8) 0,42 (0,56) 0,3 (0,4) 0,3 (0,4) 0,63 (0,84) 0,45 (0,6) 0,3 (0,4) M10 0,9 0,45 (0,6) 1,8 0,9 (1,2) 0,63 (0,84) 0,45 (0,6) 0,45 (0,6) 0,95 (1,26) 0,68 (0,9) 0,45 (0,6)

54 Universal-Rotary Safety Eye Bolts with Oval Ring Universal-Rotary Safety Eye Bolts for Grade 10 chain Rated load capacity Order No in tonnes a b c d e f g m A/F , , , , , , e g b c a A/F m d Supplied with chain. a g f f Rated load a capacity Chain Order No in tonnes connection d f g m A/F , , , , , , A/F m d Execution: The first generation of lifting means with double ball bearing for smooth non-jerking action tipping, rotating and turning. Cannot be rotated under full load at 90 to the threaded fixing. The special design avoids damage to lifting elements and the valuable load when turning. For ring hoists, slings, cables, hooks etc. Note: Universal Rotary Safety Eyebolts for chains: Use only Grade 10 chains /.26 Max. carried load G in tonnes for various types of attachment Type of attachment Arrangement of the suspension points G G G G G G G G Number of lines symmetrical 2 3 and 4 symmetrical 3and 4 Angle of inclination/load direction 0º 90º 0º 90º 0 45º 45 60º asymmetrical 0 45º 45 60º asymmetrical Order No carried load in tonnes ,63 0,63 1,26 1,26 0,88 0,63 0,63 1,32 0,95 0, ,5 1,5 3,0 3,0 2,1 1,5 1,5 3,15 2,25 1, ,5 2,5 5,0 5,0 3,5 2,5 2,5 5,25 3,75 2, ,0 4,0 8,0 8,0 5,6 4,0 4,0 8,4 6,0 4, ,5 5,0 13,0 10, ,5 7,5 5, ,0 8,0 20,0 16,0 11,2 8,0 8,0 16,8 12,0 8,

55 Precision Dowel Pins similar to DIN EN ISO 8734/ISO d 1 m5 r l 2 l1 js14 r 15 Material: WS Tough and hard tool steel, wear resistant over Ø6 mm, case-hardening steel Core strength from 800 up to 1000 N/mm 2. Order No: Hardness: 60±2 HRC Nitrided on request. Execution: Through-hardened and ground to finest finish. FIBRO Dowel Pins are manufactured with the exacting requirements of high class diemaking in mind. Whereas DIN EN ISO 8734 stipulates ISO Class 6 for dowels, we produce our pins to m d 1 1 1,5 2 2, l 2 0,48 0,62 0,78 0,95 1,1 1,4 1,7 2,1 2,6 3 3,8 3,8 4,7 6 r 1 1,6 2 2, l 1 5 b 6 b b b b b 8 b b b b b b b b 10 b b b b b b b b b 12 b b b b b b b b b 14 b b b b b b b b 16 b b b b b b b b b 18 b b b b b b b b 20 b b b b b b b b b 24 b b b b b b b b b 28 b b b b b b b b b 32 b b b b b b b b b 36 b b b b b b b b b b 40 b b b b b b b b b 45 b b b b b b b b b 50 b b b b b b b b 55 b b b b b b b b b 60 b b b b b b b b b 70 b b b b b b b b 80 b b b b b b b b 90 b b b b b b b 100 b b b b b b b 120 b b b b b b 130 b 140 b b Ordering-code (example): Dowel Pin = d 1 = Ø 10 mm = l 1 = 80 mm = Order No =

56 Precision Dowel Pins similar to DIN EN ISO 8734/ISO r d 1 m6 l 2 l1 js14 r 15 Material: WS Through-hardened and ground to finest finish. Tensile Strength (core) min. 600 N/mm 2. Order No: Hardness: 60±2 HRC Execution: Through-hardened and ground to finest finish. FIBRO Dowel Pins are manufactured with the exacting requirements of high class diemaking in mind d 1 1 1,5 2 2, l 2 0,4 0,5 0,6 0,7 0,8 1 1,2 1,5 1,8 2 2,5 2,5 3 4 r 1 1,6 2 2, l 1 4 b b b Q 5 b b b b b 6 b b b b b b 8 b b b b b b b b 10 b b b b b b b b 12 b b b b b b b b 14 b b b b b b b b 16 b b b b b b b b b 18 b b b b b b b b 20 b b b b b b b b b b 22 b b b b b b b b b 24 b b b b b b b b b b b b 26 b b b b b b b b b b 28 b b b b b b b b b b b 30 b b b b b b b b b b b 32 b b b b b b b b b b b b 36 b b b b b b b b b b 40 b b b b b b b b b b b 45 b b b b b b b b b b 50 b b b b b b b b b b 55 b b b b b b b b 60 b b b b b b b b b b 70 b b b b b b b b b 80 b b b b b b b b b 90 b b b b b b b 100 b b b b b b b Ordering-code (example): 120 b b b b b b Dowel Pin = d 1 = Ø 10 mm = l 1 = 80 mm = Order No =

57 Precision Dowel Pins with Internal Extracting Thread Shape D similar to DIN EN ISO 8735/ISO d 1 m5 d 2 2 l 1 js14 t 1 l r 15 Material: Case-hardening steel - core strenght (tensile) N/mm 2. Order No: Hardness: 60±2 HRC Nitrided on request. Execution: Case-hardened and ground to finest finish. FIBRO Dowel Pins are manufactured with the exacting requirements of high class diemaking in mind. Whereas DIN EN ISO 8735 stipulates ISO Class 6 for dowels, we produce our pins to m 5. FIBRO Dowels with internal extracting thread deviate from DIN in that they are case-hardened and that a smaller thread is used. This increases the crossection around the threaded hole and thus prevents breaking d d 2 M 4 M 5 M 6 M 6 M 8 M 8 M 10 M 16 t l 2 2,1 2,6 3 3,8 4 4,7 6 6 r l 1 16 b 18 b 20 b b 24 b b b 28 b b b b 32 b b b b b b 36 b b b b b b b 40 b b b b b b b 45 b b b b b b b b 50 b b b b b b b b 55 b b b b b b b b 60 b b b b b b b b 70 b b b b b b b 80 b b b b b b b 90 b b b b b b b 100 b b b b b b b 120 b b b b b Ordering-code (example): Dowel Pin = d 1 = Ø 12 mm = l 1 = 100 mm = Order No = Q 64

58 Precision Dowel Pins with Internal Extracting Thread Form D similar to DIN EN ISO 8735/ISO d 1 m6 d 2 l 2 l1 js14 t 1 r 15 Material: Case-hardening steel - core strenght (tensile) N/mm 2. Order No: Hardness: 60±2 HRC Nitrided on request. Execution: Case-hardened and ground to finest finish. FIBRO Dowel Pins are manufactured with the exacting requirements of high class diemaking in mind. Whereas DIN EN ISO 8735 stipulates ISO Class 6 for dowels, we produce our pins to m 5. FIBRO Dowels with internal extracting thread deviate from DIN in that they are case-hardened and that a smaller thread is used. This increases the crossection around the threaded hole and thus prevents breaking d d 2 M 3 M 3 M 4 M5 M 6 M 6 M 8 M 8 M 10 t 1 4, l 2 1,3 1,7 2,1 2,6 3 3,8 4 4,7 6 r l 1 8 b 10 b b 12 b b b 14 b b b 16 b b b b b 18 b b b b b 20 b b b b b b 22 b b 24 b b b b b b 26 b b 28 b b b b b b b 30 b b b b b b b 32 b b b b b b b b 36 b b b b b b b b b 40 b b b b b b b b b 45 b b b b b b b b 50 b b b b b b b b b 55 b b b b b b b b 60 b b b b b b b b 70 b b b b b b b 80 b b b b b b b 90 b b b b b b 100 b b b b b b 120 b b b b b b Q Ordering-code (example): Precision Dowel Pin = d 1 = Ø 12 mm = l 1 = 100 mm = Order No =

59 Dowel Pin Extractor FIBROZIPP FIBROZIPP Extraction tool for the fast and convinient removal of dowels with internal extracting thread - also for shafts, plugs and other machine components. The tool comes with interchangeable adaptors and screws, to fit all threads from M4 to M10. Impact Head Draw Bar ca. 500 mm Impact Sleeve 4 Adaptors - M3 M 4 M 5, M 6 M 8, M 10, M 16 Interchangeable Extracting Screw DIN ISO Q Dowel Pin with Extracting Thread 66

60 Forming / Demoulding Q 67

61 Profiled guide for inclined bolt guide ll ll ll.00.1 Standard Ordering-code (example): Profiled guide = ød = 8 mm = Slide angle = 0 = Standard = 1 = Order number = Material: Guide strips: bolt fixture: Description: Bronze with solid lubrication C45, burnished Profiled guide for individual assembly of inclined bolt guides, low maintenance. Bolt fixture with rotating bearing for work angle up to max. 30. Model ll.00.2 with adjusting mechanism for inclined bolts. Order socket head screws ISO 4762 separately. Delivery includes a locking pin as a guide piece anti-twist protection of guide pillar ll.00.2 Ordering-code (example): with adjusting screw Profiled guide = ød = 16 mm = Slide angle = 0 = with adjusting screw = 2 = Order numbera = ll.00.1 / ll.00.2 Socket head Order No ød w w 1 l l 1 s h øc ør d 1 d 2 t t 1 e f rh x y srew ,5 8 M 4x M 5x ,5 10 M 6x M 8x M10x ,5 M12x ,5 19 M12x M12x ,5 M16x M 8x ,5 M10x ,5 17,5 20,5 M12x M12x M12x , ,5 24,5 M16x

62 Bolt Guides A - A B - B b 1 ±0,1 ød H7 b 3 h 3 h 2 ød 2 l H7 d 3 h ±0,05 A B B A h 1 ød b 2 b 1 Application examples: Position after ejection Mould slide Home position mould slide Ejection travel Lateral travel Object l 1 Mounting example: max. 30 F -0,03-0,1 7 Core block Lateral travel H7 ød Position after ejection Ejector plate Stroke Ordering-code (example): Bolt Guide = d = 8 mm = Stroke = 10 mm = Order No = Ejector plate 100 Ejection travel Home position Order No d Stroke b l h b 1 b 2 b 3 l 1 h 1 h 2 h 3 d 1 d 2 d 3 F , , ,

63 Hardened Ejector Pins - similar to DIN 1530 Shape A - ISO Material: r d 2-0,2 k -0,05 l1 +2 WS Order No: Hardness: Shaft 62±2 HRC Head 45±5 HRC Execution: Similar to DIN 1530 Shape A, Shank hardened and precision ground. Head hot upset-forged. Description of FIBRO materials for tool and die components: Standard Parts cataloguepages E 10 E 11. d 1 g6 Ordering-code (example): Ejector Pin = 237. Material WS = d 1 = Ø 4,0 mm = l 1 = 200 mm = Order No = l 1 d 1 d 2 k r ,5 1,2 0,2 b b b b b b b 1,1 2,5 1,2 b b b b b b b 1,2 2,5 1,2 b b b b b b b 1,3 3 1,5 b b b b b b b 1,4 3 1,5 b b b b b b b 1,5 3 1,5 b b b b b b b 1,6 b b b b b b b 1,7 3 1,5 b b b b b b b 1,8 3 1,5 b b b b b b b 1,9 3 1,5 b b b b b b b b b b b b b b b 2,2 b b b b b 2,5 5 0,3 b b b b b b b b b 2,7 b b b b b b b b b b b b b b b b b 3,2 b b b b b b b 3,5 7 b b b b b b b 3,7 b b b b b b b 4 8 b b b b b b b b b b b 4,2 b b b b b b b 4,5 b b b b b b b 4,7 b b b b b b b 5 10 b b b b b b b b b b b b b 5,2 b b b b b b b b 5,5 b b b b b b b b ,5 b b b b b b b b b b b b b 6,2 b b b b b b b b b 6,5 b b b b b b b b 7 b b b b b b b b b 8 14 b b b b b b b b b b b b b b b 8,2 b b b b b b b b b b 8,5 b b b b b b b b b 9 b b b b b b b b b b b b b b b b b b b b b b b 10,2 b b b b b b b b b 10,5 b b b b b b b b b 11 b b b b b b b ,8 b b b b b b b b b b b b 12,2 b b b b b b b 12,5 b b b b b b b b b b b b b b b b b b b b b 16 b b b b b b b b b b b b b b b b b b ,0 b b b b b b b b b

64 r Hotwork Precision Ejector Pins Nitrided ISO 6751 Material: NWA Order No: Hardness: Shaft* ^950 HV 0,3 Head 45±5 HRC Tensile Strength (core) >1400 N/mm 2 Execution: DIN ISO 6751 Shank nitrided and precision ground. Head hot upset-forged d 2-0,2 k -0,05 l1 +2 * Owing to thinness of nitrided skin, hardness testing on shank restricted to Vickers only. Test load = 3 N max. Ordering-code (example): Ejector Pin = 237. Material NWA = d 1 = Ø 2,50 mm = l 1 = 160 mm = Order No = d 1 g6 Description of FIBRO materials for tool and die components: Standard Parts catalogue pages E 10 E d 1 d 2 k r ,5 3 1,5 0,2 b b b b b b b b b 2,2 b b b b 2,4 5 2 b b b b b b 2,5 0,3 b b b b b b 2,7 b b b b 2,9 b b b b b b b b b b b b b b 3,2 b b b b b b b 3,4 b b b b b b 3,5 7 b b b b b b b 3,7 b b b b b b b 3,9 b b b b b b 4 8 b b b b b b b b 4,2 b b b b b b b 4,4 b b b b b b 4,5 b b b b b b b 4,7 b b b b b b 4,9 b b b b b b 5 10 b b b b b b b b b b 5,2 b b b b b b b b 5,4 b b b b b b 5,5 b b b b b b b b 5, b b b b b b 5,9 b b b b b b 6 0,5 b b b b b b b b b b 6,2 b b b b b b b b b 6,5 b b b b b b b b 6,7 b b b b b b 6,9 b b b b b b 7 b b b b b b b b b 7,2 b b b b b b 7,8 b b b b b b 8 14 b b b b b b b b b b b 8,2 b b b b b b b b b b 8,4 b b b b b b 8,5 b b b b b b b b b 9 b b b b b b b b b 9,7 b b b b b b b b b b b b b b b b b 10,2 b b b b b b b b b b 10,5 b b b b b b b b b 11 b b b b b b b b b ,8 b b b b b b b b b b b 12,2 b b b b b b b b b b 12,5 b b b b b b b b b b b b b b b b b b b b b 16 b b b b b b b b b b b b b b b b b b b b ,0 b b b b b b b b b b b b b b b b b b b b b b b b b l 1 71

65 l2 Hardened Ejector Pins - similar to DIN 1530 Shape C-ISO d 2-0,2 k -0,05 R 0,3 60 d 3-0, radiussed l 1 +2 d 1 g6 Material: WS Order No: Hardness: Shaft 62±2 HRC Head 45±5 HRC Execution: Similar to DIN 1530 Shape C, Shank hardened and precision ground. Head hot upset-forged. Description of FIBRO materials for tool and die components: Standard Parts catalogue pages E 10 E 11. Ordering-code (example): Ejector Pin = Material WS = d 1 = [ 1,5 mm = l 1 = 125 mm = Order No = l d 1 d 2 d 3 k l , b b b b b 0,9 b b b b b 1 b b b b b b 1,1 b b b b b b 1,2 b b b b b b 1,3 b b b b b b 1,4 b b b b b b 1, b b b b b b 1,6 b b b b b 1,7 b b b b b 1,8 b b b b b 1,9 b b b b b 2 b b b b b 2,1 b b b b 2,2 b b b b b 2,3 b b b b 2,4 b b b b 2,5 b b b b

66 l2 Hotwork Precision Ejector Pins Nitrided DIN 1530 Shape C-ISO d 2-0,2 k -0,05 R 0,3 60 d 3-0, l 1 +2 radiussed d 1 g6 Material: NWA Order No: Hardness: Shaft* ^950 HV 0,3 Head 45±5 HRC Tensile Strength (core) >1400 N/mm 2 Execution: According to DIN 1530 Shape C. Shank precision ground, nitrided. Head hot upset-forged. * Owing to thinness of nitrided skin, hardness testing on shank restricted to Vickers only. Test load = 3 N max. Description of FIBRO materials for tool and die components: Standard Parts catalogue pages E 10 E l d 1 d 2 d 3 k l , b b b b b 0,9 b b b b b 1 b b b b b 1,1 b b b b b 1,2 b b b b b 1,3 b b b b b 1,4 b b b b b 1, b b b b b b 1,6 b b b b b 1,7 b b b b b 1,8 b b b b b 1,9 b b b b b 2 b b b b b 2,2 b b b b b 2,5 b b b b Ordering-code (example): Ejector Pin = 238. Material NWA = d 1 = [ 1,5 mm = l 1 = 125 mm = Order No =

67 Hardened Ejector Pins - Conical Head DIN 1530 Shape D d 2-0,2 radiussed l 1 +2 k +0,2 d 1 g6 Material: WS Order No: Hardness: Shaft 62±2 HRC Head 45±5 HRC Execution: According to DIN 1530 Shape D, Shank hardened and precision ground. Head hot upset-forged. Description of FIBRO materials for tool and die components: Standard Parts catalogue pages E 10 E l 1 d 1 d 2 k ,8 1,4 0,5 b b b b 0,9 1,6 b b b b 1 1,8 b b b b b b b b 1,1 b b b b b 1,2 2 b b b b b 1,25 b b b b 1,3 b b b b b 1,4 2,2 b b b b b 1,5 b b b b b b b b 1,6 2,5 b b b b b 1,7 b b b b b 1,75 2,8 b b b b 1,8 b b b b b 1,9 b b b b b 2 3 b b b b b b b b b 2,1 3,2 b b b b b 2,2 b b b b b b 2,25 b b b b 2,3 3,5 b b b b b 2,4 b b b b b 2,5 b b b b b b b b b 2,6 4 b b b b b 2,7 b b b b b b 2,75 b b b b b 2,8 b b b b b 2,9 b b b b b Ordering-code (example): Ejector Pin = Material WS = d 1 = [ 1,5 mm = l 1 = 160 mm = Order No = l 1 d 1 d 2 k ,5 0,5 b b b b b b b b b b 3,1 b b b b b 3,2 b b b b b 3,25 b b b b b 3,5 5,0 b b b b b b b b 3,6 b b b b b 3,75 b b b b 4 5,5 b b b b b b b b b b 4,1 b b b b b 4,2 b b b b b 4,25 b b b b 4,5 6 b b b b b 4,6 b b b b b 5 6,5 b b b b b b b b b b 5,1 b b b b b 5,2 b b b b b 5,25 b b b b 5,5 7 b b b b b b b b b 6 8 b b b b b b b b b b 6,2 8 1 b b b b b b b 6,5 9 1 b b b b b b b b 7 b b b b b b b b 7,5 10 b b b b b b b 8 b b b b b b b b b 8,2 10 b b b b b b 8,5 11 b b b b b b b 9 b b b b b b b b b b b b b b b b b b b b b b ,5 b b b b b b b b b b b b

68 Hotwork Precision Ejector Pins Nitrided - similar to DIN 1530 Shape D d 2-0,2 radiussed l 1 +2 k +0,2 d 1 g6 Material: NWA Order No: Hardness: Shaft* ^950 HV 0,3 Head 45±5 HRC Tensile Strength (core): >1400 N/mm 2 Execution: similar to DIN 1530 Shape D. Shank precision ground, nitrided. Head hot upset-forged. * Owing to thinness of nitrided skin, hardness testing on shank restricted to Vickers only. Test load = 3 N max. Description of FIBRO materials for tool and die components: Standard Parts catalogue pages E 10 E l 1 d 1 d 2 k ,5 0,5 b b b b b 4 5,5 b b b b b b 5 6,5 b b b b b b 6 8 b b b b b b b b b b b b b b b b b b b b b b b b ,5 b b b b b b b b Ordering-code (example): Ejector Pin = 239. Material NWA = d 1 = [ 6,0 mm = l 1 = 160 mm = Order No =

69 Blade Precision Ejectors - Hardened d 2-0,2 r l l2-2 k -0,05 l4-0,1 d 1 min. R10 0 a -0,025 min. R10 0 b -0,025 0 a -0,015 0 b -0,015 l3 Material: WS Order No: Hardness: Shaft 62±2 HRC Head 45±5 HRC Execution: Blade and Shank hardened and precision ground. Head hot upset-forged. Description of FIBRO materials for tool and die components: Standard Parts catalogue pages E 10 E 11. Ordering-code (example): Blade Ejector = 263. Material WS = a 3 b = 1,535,5 mm = l 1 = 125 mm = Order No = d 1 d 2 k r a b l 1 l 2 l 3 l ,2 4,2 4, ,3 0,3 0,3 0,3 0,3 0,3 0,3 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,8 0,8 1 0,8 1 1,2 1 1,2 1,5 1,0 1,2 1,5 2 1,2 1,5 2 1, ,5 3,5 3,8 3,8 3,8 4,5 4,5 4,5 5,5 5,5 5,5 5,5 7,5 7,5 7,5 9,5 9,5 11,5 11,5 b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b Special dimensions a and b available on request

70 Hotwork Blade Precision Ejectors Nitrided d 2-0,2 r l l2-2 k -0,05 l4-0,1 d 1 min. R10 0 a -0,025 min. R10 0 b -0,025 0 a -0,015 0 b -0,015 l3 Material: NWA Order No: Hardness: Shaft* ^ 950 HV 0,3 Head 45±5 HRC Tensile Strength (core): > 1400 N/mm 2 Execution: Blade and Shank precision ground and nitrided. Head hot upset-forged. * Owing to thinness of nitrided skin, hardness testing on shank restricted to Vickers only. Test load = 3 N max. Description of FIBRO materials for tool and die components: Standard Parts catalogue pages E 10 E 11. Ordering-code (example): Blade Ejector = 263. Material NWA = a 3 b = 1,0 3 3,5 mm = l 1 = 100 mm = Order No = d 1 d 2 k r a b l 1 l 2 l 3 l ,2 4,2 4, ,3 0,3 0,3 0,3 0,3 0,3 0,3 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,8 0,8 0,8 0,8 1 0,8 1 1,2 1 1,2 1,5 1,0 1,2 1,5 2 1,2 1,5 2 1, ,5 2 2,5 3,5 3,8 3,8 3,8 4,5 4,5 4,5 5,5 5,5 5,5 5,5 7,5 7,5 7,5 9,5 9,5 11,5 11,5 15,5 15,5 b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b Special dimensions a and b available on request. 77

71 r -0,05 l d 2-0,2 d 4-0,1 2 l Precision-Ejector Sleeves - Hardened - DIN ISO k honed 1 d d 3 H5 1 g6 Material: WS Order No: Hardness: Shaft 62±2 HRC Head 45±5 HRC Execution: Body hardened and precision ground on O.D. Head hot upset-forged, Guide bore precision ground and honed. Description of FIBRO materials for tool and die components: Standard Parts catalogue pages E 10 E l 1 d 1 d 3 d 4 d 2 k r l ,5 1,25 1, ,3 20 b b b b 3 1,5 1, b b b b 1,6 1,9 b b b b 4 2 2,4 8 b b b b b b 2,2 b b b b b b 5 2, b b b b b b 2,7 45 b b b b b b 3 3,3 b b b b b b b 3,2 3,5 b b b b b b b 6 3, ,5 b b b b b b b 3,7 b b b b b b b 4 4,3 b b b b b b b b b 8 4, b b b b b b b b b 5 5,3 b b b b b b b b b 5,2 5,5 b b b b b b b b b ,3 16 b b b b b b b b b 6,2 6,5 b b b b b b b b b , ,8 b b b b b b b b b 8,2 8,5 b b b b b b b b b ,3 22 b b b b b b b b b 10,5 11 b b b b b b b b b ,3 b b b b b b b b b 12,5 13 b b b b b b b b b Ordering-code (example): Ejector Sleeve = 264. Material WS = d 3 = [ 3,2 mm = l 1 = 150 mm = Order No =

72 r -0,05 l d 2-0,2 d 4-0,1 2 k l Hotwork Precision Ejector Sleeves Nitrided - DIN ISO honed +1 1 d d 3 H5 1 g6 Material: NWA Order No Hardness: Shaft* and Bore ^950 HV 0,3 Head 45±5 HRC Tensile Strength (core): >1400 N/mm 2 Execution: Body nitrided and precision ground on O.D. Head hot upset-forged. Guide bore precision ground and honed. * Owing to thinness of nitrided skin, hardness testing on shank restricted to Vickers only. Test load = 3 N max. Description of FIBRO materials for tool and die components: Standard Parts catalogue pages E 10 E l 1 d 1 d 3 d 4 d 2 k r l ,5 1, ,3 35 b b b b 1,6 1,9 b b b b 4 2 2,4 8 b b b b 2,2 b b b b 5 2, b b b b 2,7 45 b b b b 3 3,3 b b b b b 3,2 3,5 b b b b b 6 3, ,5 b b b b b 3,7 b b b b b 4 4,3 b b b b b b 8 4, b b b b b b 5 5,3 b b b b b b 5,2 5,5 b b b b b b ,3 16 b b b b b b b b 6,2 6,5 b b b b b b b b , ,8 b b b b b b b b b 8,2 8,5 b b b b b b b b b ,3 22 b b b b b b b b ,3 b b b b b b b b Ordering-code (example): Ejector Sleeve, nitrided = 264. Material NWA = d 3 = [ 3,2 mm = l = 150 mm = Order No =

73 l Date insert, complete (standard version) embossed lettering Insert xxx.xx.2 ød 1h6 ød 2 s Installation example: ød 1 H7 Compression spring l +0,1 Sleeve xxx.10.1 with fixing thread t m Marking embossed Embossing depth a d 1 d 2 l m t s a 4 2, ,2 0,3 5 3, ,2 0,4 6 3, ,2 0,4 8 4, ,35 0,4 10 4, ,35 0,4 12 6, ,5 0,6 16 8, ,6 0,6 d 1 d = Sleeve with display: Months (1-12) Ordering examples: Date insert, complete = Standard version = Sleeve diameter d 1 = 5 = Sleeve with display: Months (1-12) = Insert with display: Arrow + year (variable) e.g = Order No = Date insert, Sleeve = Standard version = Sleeve diameter d 1 = 5 = Sleeve with display: Months (1-12) = Sleeve = Order No = xx.2 = Insert with display: Arrow + year (variable) z. B. für 2004 Date insert, Insert = Standard version = Sleeve diameter d 1 = 5 = Sleeve with display: Arrow + year (variable) e.g = Insert = Order No = Description: sleeve with engraving adjustable insert with display arrow and year (can be rotated using an ordinary srcrewdriver) metric thread for fixing mirror image engraving Material: , hardened HRC 54±2, ground Note: Sleeve and Insert can be ordered separately, see ordering-code examle. Mounting/dismantling: Fixing: Screw in the insert in a clockwise direction until it is flush with the top edge and set to the required position. Setting: Set the insert by turning clockwise or anticlockwise. When correctly set, the insert of a stamp with d 1 = 6 mm (.060.) is typically a maximum of 0.1 mm above or below the top edge of the sleeve. Changing: To change the insert turn it anticlockwise to remove

74 l Date insert, complete (short version) embossed lettering Installation example: ød 1 H Fit ød 1m6 ød 2 H7 s Insert xxx.xx.2 Compression spring Sleeve xxx.10.1 Setting range l ±0,05 Marking embossed Embossing depth a d 1 d 2 l s a 2,6 1,4 4 0,2 0,3 3 1,5 4 0,2 0,3 4 2,1 5 0,25 0,3 5 3,1 8 0,2 0,4 6 3,1 8 0,2 0,4 8 4,4 10 0,25 0,4 10 5,2 12 0,35 0,4 12 6,2 14 0,35 0,6 d 1 d = Sleeve with display: Months (1-12) Ordering examples: Date insert, complete = short version = Sleeve diameter d 1 = 5 = Sleeve with display: Months (1-12) = Insert with display: Arrow + year (variablel) e.g = Order No = Date insert, Sleeve = short version = Sleeve diameter d 1 = 5 = Sleeve with display: Months (1-12) = Sleeve = Order No = xx.2 = Insert with display: Arrow + year (variable) e.g. for 2004 Date insert, Insert = short version = Sleeve diameter d 1 = 5 = Sleeve with display: Arrow + year (variable) e.g = Insert = Order No = Description: sleeve with engraving adjustable insert with display arrow and year (can be rotated using an ordinary srcrewdriver) metric thread for fixing mirror image engraving Material: , hardened HRC 54±2, ground Note: Sleeve and Insert can be ordered separately, see ordering-code examle. Mounting/dismantling: Fixing: Screw in the insert in a clockwise direction until it is flush with the top edge and set to the required position. Setting: Set the insert by turning clockwise or anticlockwise. When correctly set, the insert of a stamp with d 1 = 6 mm (.060.) is typically a maximum of 0.1 mm above or below the top edge of the sleeve. Changing: To change the insert turn it anticlockwise to remove

75 Quill holders for core tempering Quill holder for core tempering Material: Quill holder: stainless steel Description: The quill holder is preferably used with bolt guide and quills with internal bore for slider tempering. 4 connections make it possible to implement tempering circuits either directly or in series Order No d d 7 d 8 d 5 b l l 1 l 2 l 3 l , ,5 Ordering code (example): Quil holder = d = 25 mm = 025. d 7 = 25 mm = 025 Order No = Installation options 1. Swivelled 2. Swivelled 3. Not swivelled 4. Not swivelled Slider without sealing surfaces Slider with sealing surfaces Slider without sealing surfaces Slider with sealing surfaces

76 O-rings Order No d 1 d 2 for ) ) ) 29, ) ) 39, ) 36 3 Material: Viton (FPM) Note: Operating temperature -15 C to +200 C Ordering code (example): O-ring = d 1 = 24 mm = d 2 = 3 mm = 30 Order No =

77 Mould Line Gas Springs and Spring Plungers for Mould Making A P P R O V E D Temperatures up to 120 C - specially developed for mould making 9 7 / 2 3 / E C 85

78 FML Gas Springs for Mould Making

79 FML Gas Springs for Mould Making FIBRO Mould Line gas springs (FML) FFIBRO FML gas springs are an ideal supplement to and expansion of the traditional FIBRO product lines of helical, disc and elastomer springs for manufacturing tools, devices, moulds and machines. Gas springs can be used for all applications where lift movements are required in parallel to mould opening. FIBRO Mould Line gas springs (FML), which were specially developed for mould making, are characterised by their high force, small size, long service life and a constant operating temperature of 120 C. Of course, FIBRO FML gas springs are approved as per European Pressure Equipment Directive 97/23/ EC (14th GSGV ordinance on pressure vessels). FIBRO FML gas springs are filled with nitrogen and do not require any pressure space that is positioned externally or in tool plates. They also require no gas supply lines. In certain special cases, however, monitoring of charge pressure in the installed state is required. These may be found in the list of accessory products if needed. As long as all mounting details are laid out with due circumspection, it is no problem at all to remove and install FIBRO FML gas springs. Operating instructions are included with every delivery of FIBRO FML gas springs. An application example is shown on page 89. Functioning The pressure medium is a commercially available, environment-friendly nitrogen. FIBRO FML Gas Springs have a standard charge pressure of max. 150 bar. Pressure Build-Up In operation the piston rod enters the spring space whose volume is progressively reduced. The resulting pressure rise can be plotted on the Gas Spring Diagram as a multiplication factor. The spring force is the product of initial force times that pressure-rise factor and can therefore be calculated easily. Working Temperature The spring temperature should not exceed +120 C. Charge Pressure Modification of charge pressure allows varia tion of the force rating and can be predetermined from the spring Diagram. Installation FIBRO FML Gas Springs can be used in any installation position. Whether or not external forces act on them when at rest is of no consequence.and can therefore be calculated easily. new All FIBRO Gas Springs meet the requirements of the new Pressure Equipment Directive 97/23/EC. The Pressure Equipment Directive (97/23/EC) has been ratified by the European Parliament and the Council of Europe. The requirements of the Pressure Equipment Directive came into force throughout the EC on 29 May The directive defines pressure equipment as vessels, pipework, safety devices and pressure accessories. In terms of the Directive a vessel is a casing which is designed and manufactured to contain fluids under pressure. It follows from this definition that nitrogen gas springs of all sizes are deemed to be pressure vessels and must in this respect comply with the new Pressure Equipment Directive (97/23/EC) from 29 May

80 FML Gas Springs for Mould Making Maintenance FIBRO FML gas springs are designed for long-term maintenance-free operation. We recommend lightly oiling the piston rod before using. Sealing and guide elements can be replaced easily in very little time. They are available in a spare parts kit. Each spare parts kit comes with detailed instructions for maintenance of gas springs. Warning Signs These are available on request. The signs should be affixed near the springs in as prominent a position as possible. Caution! Gas springs may only be charged with commercial nitrogen gas. Accessories The range of accessories for gas springs includes fastening devices, charging and control units, screw connections and lines for setting up compound systems. Advantages of the FIBRO Mould Line series: Very little calibration work required in the tool No lubrication required No maintenance required for up to 1,000,000 strokes 1 Variably adjustable forces For mould temperatures of up to 120 C Approved as per the European Pressure Equipment Directive 97/23/EC (14th GSGV regulation for pressure vessels) Standard safety features (FIBRO Safer Choice) 2 Safety piston rod Excess pressure protection Overstroke protection A pressure monitoring system makes it possible to recognise an impending failure at an early point (prevention) No tool breakage if the 2nd separation level is locked (the plate comes to a standstill; after the jam is removed, production can be resumed) Used worldwide in one million FIBRO gas springs Cost savings: approximately 60-70% (e.g. compared to a latch-locking unit) 1 At 80 C to 120 C/ 500,000 strokes 2 Depending on type of spring Size mm Language Order No german english french italien spanish Size mm language Order No german english french italian spanish Size mm language Order No german english french italian spanish

81 Installation instructions FML Gas Springs Mounting examples Mounting possibilities for gas springs are listed below. For additional information on mounting, see the corresponding pages in the catalogue. ok ok OK Screw mounted at the base Screw mounted at the base with ok Fastened with /045./047. ok OK ø ø +1 +0,5 Fastened with /057. Installation principle: 89

82 Installation instructions FML Gas Springs To achieve the best possible service life and safety for the gas springs, the installation instructions must be followed. Mounting instructions max. 1,6 m/s bzw. 0,5 m/s 1) max. 1,0 m/s max. 120 C min. 0 C OK m max. 150 bar (20 C) bzw. 180 bar 1) N2 max. 150 bar (20 C) N 2 min. min. 1-3 mm 1) F 1) Overhang with fully used stroke 2) Secure the gas spring in the tool/machine whenever possible using the threaded holes in the base of the spring or clamping elements. Do not exceed the maximum tightening torques for the threads in the base of the gas spring: (M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 =80 Nm) The threaded hole in the piston rod must not be used for fastening gas spring. It must only used for servicing the gas spring. Do not use the gas spring in such a way that the piston rod is released abruptly from the position in which it is pressed down (internal damage to the gas spring). Install the gas spring parallel to the direction of the compression stroke. The contact surface for activating the piston rod must be perpendicular to the direction of the compression stroke and must be sufficiently hardened. The gas spring must not be subjected to any forces acting from the side. Protect the piston rod against mechanical damage and contact with liquids. We recommend leaving an unused stroke reserve of 10% of the nominal stroke length or 5 mm. The maximum charging pressure as a function of the working temperature must not be exceeded. If it is, the safety of the system cannot be guaranteed. Exceeding the maximum permissible working temperature will reduce the service life of the gas spring significantly. The surface of the piston rod/piston should be completely charged. 90

83 FML Gas Springs The Safer Choice At FIBRO, safety has always been a top priority. Below is what we do to help you provide a safer working environment. FIBRO Safety Features Excessive Return Speed Protection System Designed for controlled gas venting through piston rods with integral safety stops and specially designed guides. Excessive Return Speed + Advice to Gas Spring Buyers Safety should have always be a top priority. Therefore, we believe gas springs for metal forming tools should (unless the maximum allowable pressure PS is less than or equal to 0.5 bar) be ordered with the following safety requirements: 1) Piston rods with an integral safety stop. 2) Designed, produced and tested according to Pressure Equipment Directive, PED 97/23/EC for a minimum of full cycles*: at highest allowed charging pressure at highest allowed running temperature for all specified mounting methods** **including top mount, Type C Flange Mounts, according to ISO Please Note: Unless the maximum pressure is less than or equal to 0.5 bar, all gas springs produced, sold, installed and/or used within the EU should be designed, produced and tested in accordance with PED 97/23/EC. Pressure Vessel Approval Over-Pressure Protection System FIBRO Over- Pressure Protection System is designed to vent excessive gas pressure in a controlled manner. Over-Pressure Condition FIBRO Gas Springs are designed, produced and tested according to PED 97/23/EC for full cycles* at the highest allowed chraging pressure, the highest allowed running temperature, and for all specified mounting methods. *unless other value stated on the springs Over-Stroke Protection System FIBRO has a developed unique System. The cylinder wall is designed to deform in a predefined way, venting the internal gas pressure in a controlled manner. Over-Stroke Condition Please note!!! The safety features mentioned here have not been realized for all FIBRO gas springs to date. By consulting the respective data sheets, please make certain you have the accurate safety standard of the gas spring available that you are interested in; otherwise, direct your inquiry to FIBRO GmbH. 91

84 Gas springs (spring-loaded plungers) Mould Line with internal hex The initial spring force at 150 bar/20 C is 42 dan Order no. Stroke max. l min. l Stroke max Longer stroke lengths on request Description: Spring-loaded plungers are used as ejectors, vibration damping bolts, position holding devices and ejector pins in various areas of engineering involving tools, devices, moulds and machines. Assembly is performed with a FIBRO insertion tool ( ) Note: The spring cannot be repaired after it is worn. It must be completely replaced. Thread lock Valve M A/F 10 A/F 17 Pressure medium: Nitrogen N 2 max. filling pressure: see table min. filling pressure: 25 bar (20 C) Working temperature: 0 C to +120 C temperature-dependent force increase: ±0.3%/ C Recommended max. working temperature Max. filling pressure Strokes/min. range at 20 C in bar 20 at 0 C- 80 C at 80 C-100 C at 100 C-120 C 115 Max. piston speed: 1.0 m/s AF 10 2) To order hexagonal nut in addition: (M16 x 1.5) Fixing variants: 8 Hexagonal nut 2) A/F Initial spring force versus charge pressure and working temperature Spring force Diagram displacement versus stroke rise Nominal stroke Charge pressure in bar Pressure rise factor Spring force in dan Stroke in mm Pressure rise factor accounts for displacement but not external influences!

85 Gas springs (spring-loaded plungers) Mould Line with internal hex The initial spring force at 150 bar/20 C is 170 dan Stroke Order no. max. l min. l Longer stroke lengths on request Stroke max A/F 10 A/F 17 Thread lock Valve M6 Description: Spring-loaded plungers are used as ejectors, vibration damping bolts, position holding devices and ejector pins in various areas of engineering involving tools, devices, moulds and machines. Assembly is performed with a FIBRO insertion tool ( ) Note: The spring cannot be repaired after it is worn. It must be completely replaced. Fixing variants: 10 Hexagonal nut 2) A/F 36 AF 10 Pressure medium: Nitrogen N 2 max. filling pressure: see table min. filling pressure: 25 bar (20 C) Working temperature: 0 C to +120 C temperature-dependentforce increase: ±0.3%/ C Recommended max. working temperature Max. filling pressure Strokes/min. range at 20 C in bar 20 at 0 C- 80 C at 80 C-100 C at 100 C-120 C 115 Max. piston speed: 1.0 m/s Initial spring force versus charge pressure and working temperature Spring force Diagram displacement versus stroke rise Nominal stroke Charge pressure in bar Pressure rise factor 2) To order hexagonal nut in addition: Spring force in dan Stroke in mm Pressure rise factor accounts for displacement but not external influences! 93

86 Gas springs Mould Line Fixing variants ) Note: 2) Caution: Spring force must be absorbed by stop surface! Mounting examples:

87 Gas springs Mould Line The initial spring force at 150 bar/20 C is 300 dan Stroke Order no. max. l min. l * * *On request Note: Order No. for spare parts kit: Pressure medium: Nitrogen N 2 max. filling pressure: see table min. filling pressure: 25 bar (20 C) Working temperature: 0 C to +120 C temperature-dependentforce increase: ±0.3%/ C Recommended max. working temperature Max. filling pressure Strokes/min. range at 20 C in bar 20 at 0 C- 80 C at 80 C-100 C at 100 C-120 C 115 Max. piston speed: 1.0 m/s Initial spring force versus charge pressure and working temperature Spring force Diagram displacement versus stroke rise Nominal stroke Charge pressure in bar Pressure rise factor Spring force in dan Stroke in mm Pressure rise factor accounts for displacement but not external influences! 95

88 Gas springs Mould Line Fixing variants ) Note: 2) Caution: Spring force must be absorbed by stop surface!

89 Gas springs Mould Line The initial spring force at 150 bar/20 C is 500 dan Stroke Order no. max. l min. l * * *On request Note: Order No. for spare parts kit: Pressure medium: Nitrogen N 2 max. filling pressure: see table min. filling pressure: 25 bar (20 C) Working temperature: 0 C to +120 C temperature-dependentforce increase: ±0.3%/ C Recommended max. working temperature Max. filling pressure Strokes/min. range at 20 C in bar 20 at 0 C- 80 C at 80 C-100 C at 100 C-120 C 115 Max. piston speed: 1.0 m/s Initial spring force versus charge pressure and working temperature Spring force Diagram displacement versus stroke rise Nominal stroke Charge pressure in bar Pressure rise factor Spring force in dan Stroke in mm Pressure rise factor accounts for displacement but not external influences! 97

90 Gas springs Mould Line Fixing variants ) Note: 2) Caution: Spring force must be absorbed by stop surface!

91 Gas springs Mould Line The initial spring force at 150 bar/20 C is 750 dan Stroke Order no. max. l min. l * * *On request Note: Order No. for spare parts kit: Pressure medium: Nitrogen N 2 max. filling pressure: see table min. filling pressure: 25 bar (20 C) Working temperature: 0 C to +120 C temperature-dependent force increase: ±0.3%/ C Recommended max. working temperature Max. filling pressure Strokes/min. range at 20 C in bar 20 at 0 C- 80 C at 80 C-100 C at 100 C-120 C 115 Max. piston speed: 1.0 m/s Initial spring force versus charge pressure and working temperature Spring force Diagram displacement versus stroke rise Nominal stroke Charge pressure in bar Pressure rise factor Spring force in dan Stroke in mm Pressure rise factor accounts for displacement but not external influences! 99

92 Gas springs Mould Line Fixing variants ) ) ) ) Note: 2) Caution: Spring force must be absorbed by stop surface! 4) Square collar flange, antitwist, fixing forcollar connection. 5) Socket head screws withinternal hex (recommended: with low head)

93 Gas springs Mould Line The initial spring force at 150 bar/20 C is 1000 dan Stroke Order no. max. l min. l * * *On request Note: Order No. for spare parts kit: Pressure medium: Nitrogen N 2 max. filling pressure: see table min. filling pressure: 25 bar (20 C) Working temperature: 0 C to +120 C temperature-dependent force increase: ±0.3%/ C Recommended max. working temperature Max. filling pressure Strokes/min. range at 20 C in bar 20 at 0 C- 80 C at 80 C-100 C at 100 C-120 C 115 Max. piston speed: 1.0 m/s Initial spring force versus charge pressure and working temperature Spring force Diagram displacement versus stroke rise Nominal stroke Charge pressure in bar Pressure rise factor Spring force in dan Stroke in mm Pressure rise factor accounts for displacement but not external influences! 101

94

95 Gas Springs Accessories 103

96 Thrust Pads and Thrust Plates Thrust Pad for gas springs with M6 and M8 thread in the piston rod Order No M A/F b l M M ,5 11 A/F case-hardened Material: Steel , case-hardened Thrust Plate Thrust Plate max. piston rod Order No diameter a b c d d 1 e e 1 t * * * * * * to Volvo standard Material: Steel , hardened Installation Examples: Description: The hardened thrust pad reduces side forces in cases of skew thrust vaces or lateral displacement component. The hardened thrust plates , , and further helps to protect the gas spring from lateral forces, through reduction of friction - even when used without the thrust pad. Note: Especially with gas springs of large stroking capacity we recommend the use of the pad plate combination! 104

97 Thrust Plates for installation in small spaces as per CNOMO Thrust Plate Thrust Plate d / max. piston rod Order No diameter a c d d 1 e t c t d * * * a e * to VDI 3003 hardened e a +2 Material: Steel , hardened Thrust Plate max. piston rod Order No Shape diameter a b c d A , A , B , B , B , B , hardened Material: Steel , hardened Installation Examples: Description: When used together with thrust pad , tempered thrust plates ensure the best conditions for protecting gas springs. Even without the thrust pad, thrust plates allow for movement between the piston rod and the tool. Note: Especially with gas springs of large stroking capacity we recommend the use of the pad plate combination! 105

98 Gas spring connection systems Introduction Connecting gas springs in one more systems enables the user to monitor gas spring pressure from outside the tool, to adjust it if necessary, to fill it and to drain it. The connector system has many advantages including ease of maintenance, reliability and improvement in the quality of gas sping use in the tool. FIBRO offers four different systems for hose connections for gas springs: Minimess system, Compression fitting system, JIC system (24 flare) and Micro connector system. The hoses, screwed connectors and other components are selected to meet the most stringent standards and undergo a series of tests including service life, static seel and robustness after repeated assembly and disassembly. Minimess system /.24. Page Small external diameter of hose 0,5 mm + Small external diameter of hose 0,5 mm R min = 20 + High pressure resistance + Vibration-proof measurement couplings + Connector with valve + No tools needed for connecting hose to adapter, and disconnecting ± Swaged non-detachable hose fitting Not for use with a pressure reservoir Technical data: Hose: Hose fitting: Measurement couplings: Adapter: Max. pressure: Temperature range: polyamide 11, black, dimpled free cutting steel, galvanised free cutting steel, galvanised steel, gunmetal finish 630 bar C Recommended application: Most used system for all gas springs with G 1 / 8 gas connection. Not suitable for use with a pressure reservoir because of the small internal diameter which reduces the flow. Compression fitting system Page Assemble on-site system + Reusable hose fitting + High pressure resistance ± Suitable for connecting to a pressure reservoir under certain conditions Larger bending radius R min = 40 Not suitable for gas springs with M6 connection thread Extra time required for preparing hose and fitting it Recommended application: For all gas springs with G 1 / 8 gas connection. Mainly used for self-assembly in small numbers. Technical data: Hose: Hose fittting: Adapter: Max. pressure: Temperatur range: polyurethane/polyamide, black, dimpled steel, galvanised steel, galvanised 380 bar C JIC system (24 flare) /.26. Page Suitable for connecting to a pressure reservoir + Wide range of connection adapters + Vibration-proof (O-ring seal) + High pressure resistance ± Swaged non-detachable hose fitting Larger bending radius R min = 40 Not suitable for gas springs with M6 connection thread Recommended application: For all gas springs with G 1 / 8 gas connection. Mainly used for connection to pressure reservoir. Technical data: Hose: Hose fitting: Adapter: Max. pressure: Temperatur range: polyurethane/polyamide, black, dimpled steel, galvanised steel, galvanised 315 bar C Micro connector system /.22. Page Small external hose diameter: [ 5 mm + Small bending radius R min = 20 + High pressure resistance + Direct connection in control fitting M8x1 (without gauging coupling) + Small connection adapter ± Swaged non-detachable hose fitting Not for use with a pressure reservoir Only suitable for use in some gas spring applications with G 1 / 8 connection thread Technical data: Hose : Hose fitting: Adapter: Max. pressure: Temperatur range: polyamide 11, black, dimpled free cutting steel, galvanised steel, galvanised 630 bar C Recommended application: For all gas springs with M6 gas connection. Not suitable for use with a pessure reservoir because of the small internal diameter which reduces the flow

99 Instruction for Hose Assembly Mounting arrangement for gas springs in the Minimess system Never exceed the maximum pressures and temperatures for the hoses. Ensure that all hoses and adaptors are perfectly clean prior to assembly. To be suitable for use with compressed gas the hose sheath must be perforated. We recommend the use of the 24 -cone-hose system for pressure reservoir to ensure an unrestricted gas flow. Follow the instructions below to ensure functionality and maximum service life for the hose connection: 4 Any bends in the hose must always have the recommended minimum radius, as detailed in the catalogue. 1 Select a hose length to provide a certain amount of play. 5 The hose must be connected correctly to avoid mechanical damage. 2 The longitudinal marking on the hose must not be twisted during assembly. 3 (3) Use only hose fittings which prevent kinks forming in the hose. Refer to DIN for further details on installing hose connections. Warning: Any modifications whatsoever to the product are prohibited. For further information refer to the FIBRO Gas Spring Catalogue, visit or contact your FIBRO agent. Example 1: Direct connection for group 2 Function: Each spring has a direct connection with the control fitting. They are not interconnected and form a pressure zone Page Note: When installing gas springs in the system always remove the valve from the gas spring Item Designation Number Order No Comment 1 Control fitting Optionally with diaphragm pressure switch Gauging coupling Measuring hose Type of connection and length as required 4 Gauging coupling

100 Mounting arrangement for gas springs in the Minimess system Example 2: Group series connection Function: The springs are interconnected and there is just one test line to the control fitting. Note: When installing gas springs in the system always remove the valve from the gas spring. Item Designation Number Order No Comment 1 Measuring hose Type of connection and length as required 2 Distributor Gauging coupling Gauging coupling Control fitting

101 Example 3: Mounting arrangement for gas springs in the Minimess system Multiple connections with independent functioning Function: Each series of springs has a direct connection with the control fitting. By using a common pressure supply the springs can be joined in the fitting so that joint filling/releasing of gas is possible. The gas in each series of springs can also be filled/released or monitored individually. Page Note: When installing gas springs always remove the valve from the gas spring Item Designation Number Order No Comment 1 Simple adaptor, short Choice of long or very long depending on the specific mounting arrangements. 2 Gauging coupling Multi adapter Choice of long or very long depending on the specific mounting arrangements. 4 Measuring hose Type of connection and length as required 5 Multi control fitting Options: floor or wall mounted 6 Gauging coupling

102 Mounting arrangement for gas springs in the Minimess system Example 4.1: Group series connection Function: The springs are interconnected and there is just one test line to the control fitting. Note: When installing gas springs always remove the valve from the gas spring Item Designation Number Order No Comment 1 Coupling Measuring hose Type of connection and length as required 3 Control fitting Gauging coupling Gauging coupling Example 4.2: Group series connection Function: The springs are interconnected and there is just one test line to the control fitting. Note: When installing gas springs always remove the valve from the gas spring Item Designation Number Order No Comment 1 Simple adaptor, short Choice of long or very long depending on the specific mounting arrangements. 2 Gauging coupling Multi adapter Choice of long or very long depending on the specific mounting arrangements. 4 Measuring hose Type of connection and length as required 5 Control fitting Gauging coupling

103 Example 5: Independent test connection Mounting arrangement for gas springs in the Minimess system Function: The springs work independently and have a gauging coupling ( ) with valve. If required the springs can be tested and pressure adjusted individually. A control fitting ( ) is used for the purpose. Page 126 Item Designation Number Order No Comment 1 Gauging coupling Measuring hose Type of connection and length as required 3 Control fitting Gauging coupling

104 Gas Spring Accessories Minimess Compound Threaded Joints Gauging hose both ends straight Order No l* Antikink spiral, at one end Antikink spiral, at both ends * other lengths available shortest factory lengths: without antikink protection: 90 mm antikink protection at one end: 150 mm antikink protection at both ends: 300 mm Gauging hose one end straight 90 -angle Antikink spiral, at one end, straight Antikink spiral, at both ends Antikink spiral, at one end, Order No l* * other lengths available shortest factory lengths: without antikink protection: 90 mm antikink protection at one end: 150 mm antikink protection at both ends: 300 mm Gauging hose one ends 90 -angle Order No l* Antikink spiral, at one end Antikink spiral, at both ends * other lenghts available shortest factory lengths: without antikink protection: 105 mm antikink protection at one end: 150 mm antikink protection at both ends: 300 mm

105 Gas Spring Accessories Minimess Compound Threaded Joints Gauging coupling with valve without valve for connection to gas spring Gauging coupling with valve without valve for connection to control fitting long short extra-long Singel adapter Order No G d A/F l l G 1 / G 1 / G 1 / G 1 / Note: The gauging coupling with valve is used in standard permanent connections. The valveless gauging coupling is used in systems where changes to the filling pressure are necessary on a regular basis (e.g. die cushions) long short extra-long Dual adapter long short extra-long Multiple adapter Hose clamp for gauging hose DN2 ([5 mm) self-tapping screw A M4x12 DIN Anti-scuff spiral for subsequent installation over hoses and tubing Material: Polyamide Note: Supplied without screws Note: self-tapping Diameter of hole for selftapping screw = 3,6 mm Order No l in mm Inner-Ø 7 mm For hose/tubing outer-ø max mm Temperature range -30 C to +100 C Material: Polyamide Description: The anti-scuff spiral is used to protect against abrasion, is resistant to air, water, oil, hydraulic fluids petrol and other liquids. 113

106 Gas Spring Accessories Minimess Compound Threaded Joints Distributor block G 1/8 3 ports Distributor block G 1/8 4 ports Distributor block G 1/8 6 ports Distributor G 1/8 14 ports Charging Adapter

107 Gas Spring Accessories Minimess Compound Threaded Joints Gauging coupling with valve installed long 11 short 12 extra-long Multiple adapter with two gauging couplings Note: When installing or fitting a gauging coupling the valve must be removed from the gas spring

108 Gas Spring Accessories Compression Fitting Compound Threaded Joints Direct connector to gas spring Direct connector to control fitting angle connector, adjustable T-connector, adjustable L-connector, adjustable

109 Gas Springs Accessoires Compression Fitting Compound Threaded Joints Hose clamp for gauging hose DN4 (Ø9 mm) self-tapping screw A M4x12 DIN Anti-scuff spiral for subsequent installation over hoses and tubing Material: Polyamide Note: Supplied without screws Note: self-tapping Diameter of hole for selftapping screw = 3.6 mm Order No l in mm Inner-Ø 7 mm For hose/tubing outer-ø max mm Temperature range -30 C to +100 C Material: Polyamide Description: The anti-scuff spiral is used to protect against abrasion, is resistant to air, water, oil, hydraulic fluids petrol and other liquids Expansion punch for hosing High-pressure hose A/F 10 ø3,5 34 Ordering Code (example): High pressure = length 10 m = Order No = Vice jaws for holding high-pressure hose Hose screw fitting (female) Hose shears Hose screw fitting (male)

110 Assembly Arrangenment of Gas Springs in Servial Connection Compression Fitting Note: When installing gas springs always remove the valve from the gas spring

111 Gas Spring Accessories 24 -cone-threaded Joints (DIN 2353 / DIN EN ISO ) Threaded Joint G 1 / 8 Threaded Joint G 1 / 4 1 ) Eolastic-Seal ED 1 ) Eolastic-Seal ED Adjustable threaded joint 45, complete Adjustable threaded joint 90, complete Adjustable L-Coupling, complete Adjustable T-Coupling, complete 2 ) O-ring 2 ) O-ring 2 ) O-ring 2 ) O-ring Adapter straight, hose to hose Adapter, 90, hose to hose Adapter, T, hose to hose Adapter, K, hose to hose

112 Gas springs accessories Connecting hoses with 24 cone (DIN 2353 / DIN EN ISO ) * Shortest factory lengths: 140 mm minimum bending radius R40 Dimension I 1 specified in the order, e.g. 765 mm, gives order no Dimension I 1 specified in the order, e.g. 765 mm, gives order no Dimension I 1 specified in the order, e.g. 765 mm, gives order no Dimension I 1 specified in the order, e.g. 765 mm, gives order no Dimension I 1 specified in the order, e.g. 765 mm, gives order no Dimension I 1 specified in the order, e.g. 765 mm, gives order no

113 Gas springs accessories Direct connection dimensions cone threaded joint (DIN 2353 / DIN EN ISO ) Hose clamp for gauging hose DN5 ([ 11 mm) self-tapping screw A M4 12 DIN Anti-scuff spiral for subsequent installation over hoses and tubing Material: Polyamide Note: Supplied without screws Note: self-tapping, Diameter of hole for self-tapping screw = 3,6 mm Order No l in mm Inner-Ø 7 mm For hose/tubing outer-ø max mm Temperature range -30 C to +100 C Material: Polyamide Description: The anti-scuff spiral is used to protect against abrasion, is resistant to air, water, oil, hydraulic fluids petrol and other liquids. Direct connection with 45 -elbow adaptor Direct connection hose straight adaptor Direct connection with 90 -elbow adaptor Direct connection 45 hose with adaptor Direct connection with L-coupling Direct connection 90 hose with adaptor Direct connection with T-coupling

114 Gas Spring Accessories Micro Compound Threaded Joint Order No l* Micro measuring hose both ends straight * Other lenghts available in 5 mm steps. Shortest factory length: without antikink protection: 90 mm antikink protection at one end: 150 mm antikink protection at both ends: 300 mm Antikink spiral, at one end Antikink spiral, at both ends Hose clamp for gauging hose DN2 ([ 5 mm) Micro distributor block M8x1 with 4 ports incl. blanking plugs Material: Polyamide Note: Supplied without screws self-tapping screw A M4x12 DIN Anti-scuff spiral for subsequent installation over hoses and tubing Note: self-tapping Diameter of hole for self-tapping screw = 3.6 mm Order No l in mm Inner-Ø 7 mm For hose/tubing outer-ø max mm Temperature range -30 C to +100 C Material: Polyamide Description: The anti-scuff spiral is used to protect against abrasion, is resistant to air, water, oil, hydraulic fluids petrol and other liquids

115 Gas Spring Accessories Micro Compound Threaded Joint Mico Single Adapter Micro Double Adapter Micro Double Adapter Micro-Adapter G 1 / 4 -M6 connection to 90 -Micro-Single Adapter and to control fitting

116 Gas Spring Accessories Micro Compound Threaded Joint Micro-Adapter M6-M6 for connection to gas spring with split clamping flange Micro-Adapter M6-M8 for connection to gas spring and gauging hose Micro-Adapter G 1 / 8 -M6 for connection to gas spring Micro-Adapter G 1 / 8 -M8 for connection to gas spring Micro-Adapter G 1 / 4 -M8 Connection to gauging hose and to control fitting Micro adapter M8-M6 for angled connection to the micro control fitting

117 Micro Control Fitting without pressure relief with pressure relief Description: The micro control fitting /03 is used to constantly monitor the charge pressure of one or more Gas Springs (3x5 connections M8x1, top, bottom, back and 1xat the side). Note: * 2 m long filling hose with rapid coupling, shutoff valve and gas bottle connector Order no: (to be ordered separately) without pressure relief with pressure relief * Pressure gauge dial bar / 5800 psi

118 Control Fitting for Gas Springs / without pressure switch, without pressure relief with pressure switch, without pressure relief without pressure switch, with pressure relief with pressure switch, with pressure relief Description: The control fitting /02/ 03/04 serves to control the charge presure of up to eight connected gas springs. Pressure checks during operation can be effected in two ways: a) by visual monitoring of the gauge dials. b) automatically, by means of diaphragm pressure switch The switch will stop the associated machine as soon as the charge pressure drops below the value set. Note: The shutoff valve may be open or closed during operation. The closing of the pressure gauge shutoff valve ensures that no pressure peaks from the gas spring act on the pressure gauge. * 2-m long filling hose with rapid coupling, shutoff valve and gas bottle connector, Order No (to be ordered separately) rapid coupling for nitrogen supply* without pressure switch with pressure switch (see Page 113) or connector (see Page 116) or diaphragm pressure switch (see Page 131) Description: The control fitting performs the same function as the control armature Note: * 2-m long filling hose with rapid coupling, shutoff valve and gas bottle connector, Order No (to be ordered separately) rapid coupling for nitrogen supply*

119 Control fitting without pressure switch, including pressure relief without pressure switch, including pressure relief rapid coupling for nitrogen supply (see Page 113) or connector (see Page 116) Description: The control fitting is used to constantly monitor the filling pressure of one or more gas springs. The control fitting is equipped with rapid coupling for nitrogen supply and a bleeder valve. There are three G 1 / 8 ports for simultaneous pressure checking at the control fitting. Measuring range from bar / 5800 psi

120 Multiple control fitting Connection adaptor Multiple control fitting Rapid coupling for nitrogen supply* Lock valve Bleeder valve Connection thread 7/16-20 UNF* for Number of testing units Pressure relief Connection adaptor 7/16-20 UNF G 1 / 8 A/F 16 Pressure gauge dial 0 to 400 bar Description: The multiple control fitting is required if it is necessary to check or set the filling pressure of each spring or spring assembly individually. The filling of the springs is done at a central position using the rapid coupling for nitrogen supply. Each testing unit is provided with three threaded connections for the optional hose connection. The cover protects against mechanical damages. Note: * For the connection of hose connections G 1 / 8, the adaptor must be ordered separately Order no. Qty. l l 1 testing units

121 Control fitting with pressure relief Rapid coupling for nitrogen supply* Description: The control fitting with pressure relief (Faure) is used for continuous monitoring of the filling pressure of one or more gas springs (one connection G 1 / 8 -M16). During operation the pressure can be checked by visual monitoring of the pressure gauge. Note: To connect the measuring hose system , remove M16 connection adapter and screw in the gauging coupling with valve (to be ordered separately). When installing gas springs always remove the valve from the gas spring. * 2 m long filling hose with rapid coupling, shut-off valve and gas bottle connector, Order no (to be ordered separately)

122 Stacked Control Fitttings for individual control rapid coupling for nitrogen supply * 2 m long filling hose with rapid coupling, shut-off valve and gas bottle connector, Order No (to be ordered separately) Description: Stacked Control fittings are required where it is necessary to control the charge pressure of each gas spring individually. The fitting models can be stacked together ad libidum. Recharging of any to the spring units connected can be effected centrally via the rapid couplings and the appropriate charging valves. Each stack is equipped with an input end plate with rapid coupling, and an end plate sealing off the opposite side. The number of armature modules depends on the number of gas springs in question. The stack can be supplied for wall mounting or for installation on the floor. Note: When all charge valves are opened the springs are interconnected with one another. Ordering Code (example): Stacked Control fitting = modules = 005. with floor-mount = 1 with wall-mount = 2 Order No = or

123 Diaphragm Pressure Switch Adapter Block Technical Data of Diaphragm switching range, adjustable switching tolerance overpressure protection voltage (max.) switching range, adjustable switching tolerance overpressure protection voltage (max.) Note: bar ±3 5 bar 300 bar 250 V 5 50 bar ±3,0 bar 200 bar 250 V for monitoring pressure of single gas springs see adapter Diaphragm Pressure Switch Adjustment Circuit diagram for diaphragm pressure switch A/F Description: In conjunction with diaphragm pressure switch or.02, the adapter permits the monitoring of the charge pressure: if the pressure drops below a set value, the diaphragm pressure switch operates and emits a signal or stops the machine. Installation Example:

124 Filling and control fitting Filling hose Cylinder pressure regulator Filling and control fitting Filling hose pressure gauge dial Description: The filling and control fitting is used to fill, vary the pressure setting (e.g. when testing tools) and measure the gas pressure. The coupling enables the filling hose to be connected directly to the gas cylinder valve or the pressure regulator. If the fitting is used solely for checking purposes, a simplified arrangement without the filling hose is also possible. The fitting is equipped as standard with an adapter / 11 (see following page) for connection to various types of gas springs. Note: 2 m long filling hose with quick release coupling, shut-off valve and gas bottle connector, order no (order separately). Other filling hose lengths to order Gas cylinder pressure regulator Order No for gas cylinder pressure 200/300 bar Pressure regulator Gas cylinder connector 200 bar Gas cylinder connector 300 bar Connector adaptor Order No for gas cylinder pressure 200 bar Pressure regulator Gas cylinder connector 200 bar Connector adaptor Description: The pressure regulator is designed for 200 bar connections and for 300 bar gas cylinders. The filling and control fitting is connected to the cylinder pressure regulator for filling gas springs using filling hose and connector adaptor Depending on the type of gas cylinder, the gas cylinder connector used can either be the for 200 bar cylinders or the for 300 bar cylinders. Max. admission pressure 300 bar Back pressure bar Other benefits: Hasty opening of the gate valve on the filling and control fitting cannot result in overfilling. It is not necessary to have the pressure display of the filling and control fitting in view. Order No for gas cylinder pressure 300 bar Pressure regulator Gas cylinder connector 300 bar Connector adaptor

125 /11 Charging Adapters Charging Adapter for Gas Springs with filling connector thread M Charging Adapter for Gas Springs with filling connector thread G 1 /

126 Dynamometers for Gas Springs replaces: Analogue display Digital display Description: The dynamometer with mechanical measuring device can be used to test the spring force of gas springs up to 8000 dan. The dynamometer with digital measuring device can be used to test the spring force of gas springs up to dan. The dynamometer with analogue display is supplied with three interchangeable pressure measuring nozzles different ranges of values. Up to 300 dan From 300 to 1750 dan From 1750 to 8000 dan The dynamometer with digital display has a pressure measuring nozzle for forces ranging from 0 to dan. Maximum spring installation height analogous = 700 mm digital = 760 mm

127 Dynamometers for Gas Springs The dynamometer with digital measuring device can be used to test the spring force of gas springs up to 2000 dan. Max. spring installation height: 488 mm. Max. spring diameter: 150 mm

128 Toolkits for assembling gas springs Toolkit for all gas springs The toolkit contains: Pos. Order No Term Assembly sleeve Mini Assembly sleeve Assembly sleeve Assembly sleeve X500 ( ) Assembly sleeve Assembly sleeve Assembly sleeve X1500 ( ) Assembly sleeve Assembly sleeve Assembly sleeve Assembly sleeve Circlip tool T-lever M T-lever M T-lever G 1/ T-lever with heel M Valve pliers Valve tool M Valve tool G 1/8" Special valve spanner Valve tool VG Valve tool M6 ( ) Handle for disassembling M Tool case Description: Toolkit for assembling and disassembling gas springs. Note: Read instructions for use before working on it. Every tool can be ordered separately