Contents. AMADA Quality Tooling

Transcription

1 Contents AMADA Quality As the global market leader in the manufacture of, AMADA can call upon 40 years of experience. With over 30,000 Machines in operation worldwide, the co-operation and feedback between customers and our own personnel ensures continual product development. Page Correct Selection 95 Size Range 96 Die Clearance 96 Key Position 97 A Station 98 B Station 100 C Station 102 D Station 104 E Station 106 D & E Station Sheet Saver 108 ID NEX III A & B Station 110 ID C, D & E Station 111 C, D & E Station Alpha Guide Assy & Parts 112 C, D & E Station Z Style Guide Assy Parts 113 C, D & E Station Guide Assy Parts 114 C, D & E Station Guide Assy Parts 115 A Station Upform Centre Punch Tool 116 A Station Downform Centre Punch Tool 117 B Station Upform Burring Tool 118 B Station Downform Burring Tool 119 Semi- 120 Examples of Form 122 Accessories 124 Specifications & price subject to change without prior notification 93

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3 Correct Selection NEX III tools ensure the ultimate performance of EM ZR type machines using AMADA s unique digital tool management ID marking system. To ensure maximum life from our Electric & Hydraulic range of punching machines, it is recommended to use tooling with NEX springs and Alpha guides. The machine s system lubricates all parts of the tool. This keeps the cutting edge clean and will provide extended tool life with less maintenance to ensure longer trouble free production. The NEX springs and Alpha Guides allow quick assembly and adjustment and will maintain the highest hit rates to get the maximum productivity from your investment. For the ultimate tooling performance, use our APH powder metallurgy punches. These punches are suitable for high usage tools and offer typically 17 times the life of TiCN coated HSS. Our traditional standard style tooling is still readily available as a cost effective alternative for our older range of mechanical machines. 95

4 Size Range Station Maximum Size A 12.7mm 12.7mm B 31.7mm* 31.7mm C 50.8mm* 50.8mm D 88.9mm* ø X 88.9mm ; X E 114.3mm* 114.3mm * Note: Maximum diameters for : B = 30.0mm C = 47.0mm D = 85.6mm E = 110.5mm Die Clearance Material type and thickness need to be considered to establish the correct die clearance. Thickness Mild Steel Stainless Aluminium* 0.8mm mm mm mm 1.0mm mm mm mm 1.5mm mm mm mm 2.0mm mm mm mm 2.5mm mm mm mm 3.0mm mm mm mm 3.2mm mm mm mm 3.5mm mm mm mm 4.0mm mm mm mm 4.5mm mm mm mm 5.0mm mm mm 5.5mm mm mm 6.0mm mm mm * Also applicable to Copper and Brass 96

5 Key Position Square Rectangle Obround Double D Single D = Reference point for standard shapes - plan view looking down on top of the die * Please specify the reference point of the shape on ordering Machine Clamp position Rectangle at 30º Single D at 60º 97

6 Thick Turret A Station NEX NEX II Vacuum (APV) KK NEX II Fully compatible with: HP, HP2, HP ABS, HP WLS, Series 90 98

7 A Station Thick Turret NEX NEX NEX II NEX II Set Assy* Punch Assy* Die Std or KK Vacuum Punch Body APH Guide Stripper Plate * For APH Set & Punch Assy, please add for, for Set Assy price quoted includes Std or KK Die Set Assy* Punch Assy* Std or KK Die Vacuum Punch Body APH Guide Stripper Plate NEX NEX * For APH Set & Punch Assy, please add for, for Set Assy price quoted includes Std or KK Die & Parts NEX II NEX II NEX II Parts Description Code Price Code Price Code Price Canister GT Punch Head () Punch Head () Spring Collar O Ring GT Spiral Clip 50GT Ball Bearing 99GT Ejector

8 Thick Turret B Station NEX MAX 6.0t MAX 6.0t MAX 6.0t NEX II Vacuum (APV) KK NEX II Fully compatible with: HP, HP2, HP ABS, HP WLS, Series

9 B Station Thick Turret NEX NEX NEX II NEX II Set Assy* Punch Assy* Die Std or KK Vacuum Punch Body APH Guide Stripper Plate * For APH Set & Punch Assy, please add for, for Set Assy price quoted includes Std or KK Die Set Assy* Punch Assy* Std or KK Die Vacuum Punch Body APH Guide Stripper Plate NEX NEX * For APH Set & Punch Assy, please add for, for Set Assy price quoted includes Std or KK Die & Parts NEX II NEX II NEX II Parts Description Code Price Code Price Code Price Canister GT Punch Head () Punch Head () Spring Collar O Ring GT Spiral Clip 50GT Ball Bearing 99GT Ejector

10 Thick Turret C Station Alpha M14 M12 M12 M14 KK 102

11 C Station Thick Turret Set Assy* Punch Assy* Die or KK Punch Body APH Stripper Plate Z/Alpha Z/Alpha Bolt On Bolt On * For APH Set & Punch Assy, please add Set Assy* Punch Assy* Die or KK Punch Body APH Stripper Plate Z/Alpha Z/Alpha * For APH Set & Punch Assy, please add Tip Type Description Punch Tip Holder () Punch Tip Holder () M2 Punch Tip Code Price

12 Thick Turret D Station Alpha M14 M12 M12 M14 KK 104

13 D Station Thick Turret Set Assy Punch Assy Die or KK Punch Body Stripper Plate Z/Alpha Z/Alpha Bolt On Bolt On Set Assy Punch Assy Die or KK Punch Body Stripper Plate Z/Alpha Z/Alpha Tip Type Description Code Price Punch Tip Holder () Punch Tip Holder () D2 Punch Tip M2 Punch Tip APH Punch Tip 72F X

14 Thick Turret E Station Alpha M14 M12 M12 M14 KK 106

15 E Station Thick Turret Set Assy Punch Assy Die or KK Punch Body Stripper Plate Z/Alpha Z/Alpha Bolt On Bolt On Set Assy Punch Assy Die or KK Punch Body Stripper Plate Z/Alpha Z/Alpha Tip Type Description Code Price Punch Tip Holder () Punch Tip Holder () D2 Punch Tip M2 Punch Tip APH Punch Tip 72F X

16 Thick Turret D & E Station Sheet Saver Alpha M14 M12 Sheet Saver ( or KK) 108

17 D & E Station Sheet Saver Thick Turret D Station E Station Set Assy , Punch Assy Die Sheet Saver (Std or KK) Punch Body (Solid) Stripper (Alpha or Z)* D Station E Station Set Assy Punch Assy Die Sheet Saver (Std or KK) Punch Body (Solid) Stripper (Alpha or Z)* Tip Type Description D Station Code Price E Station Code Price Punch Tip Holder () Punch Tip Holder () D2 Punch Tip M2 Punch Tip 72F F APH Punch Tip 42X X * Please specify Guide Assy Type Z Style and Alpha Style Stripper Plates are different 109

18 Thick Turret ID NEX III A & B Station A Station B Station NEX III Vacuum Set Assy* Punch Assy* Die (Vacuum) Punch Body APH Guide Canister A Station A Station B Station B Station * For APH Set & Punch Assy, please add 62 for A Station, A Station * For APH Set & Punch Assy, please add for B Station, B Station 110

19 ID C, D & E Station Thick Turret C Station Alpha Set Assy* Punch Assy* Die (All Taper) Punch Body APH Stripper Plate ID Mark ID Mark * For APH Set & Punch Assy, please add * Price does not include Guide Assy ( 1,120.00) D Station Alpha Set Assy* Punch Assy* Die (All Taper) Punch Body (Solid) Stripper Plate Punch Tip Holder APH Punch Tip ID Mark * For APH Set & Punch Assy, please add * Price does not include Guide Assy ( 1,350.00) ID Mark ID Mark Sheet Saver E Station Alpha Set Assy* Punch Assy* Die (All Taper) Punch Body (Solid) Stripper Plate Punch Tip Holder APH Punch Tip ID Mark ID Mark ID Mark Sheet Saver 1, * For APH Set & Punch Assy, please add * Price does not include Guide Assy ( 1,520.00) 111

20 Thick Turret C, D & E Station Alpha Guide Assy & Parts Description Code No. Price Alpha Guide Assy 90743E 1, Punch Head Spring Cover Disc Spring Draw Bolt Lock Button Set Guide Key Set Guide Body Set Draw Bolt S.P. Spring Pack Description Code No. Price Alpha Guide Assy 90719E 1, Punch Head Spring Cover Disc Spring Draw Bolt Lock Button Set Guide Key & Bolts Guide Body Stripper Plate Adaptor Draw Bolt S.P. Spring Pack Description Code No. Price Alpha Guide Assy 90720E 1, Punch Head Spring Cover Disc Spring Draw Bolt Lock Button Set Guide Key & Bolts Guide Body Stripper Plate Adaptor Draw Bolt S.P. Spring Pack

21 C, D & E Station Z Style Guide Assy Parts Thick Turret C Stn Guide Assy (900500) Code No. Price 1. Punch Head Disc Spring Draw Bolt Washer Adjust Button Unit Key Low Head Cap Screw Guide Body Low Head Cap Screw Stripper Clamp Spring M12 x 70 Screw * Collar * * tool part D Stn Guide Assy (900510) Code No. Price 1. Punch Head Disc Spring Draw Bolt Washer Adjust Lever Unit Key Socket H d Cap Screw Guide Body Low Head Cap Screw Stripper Clamp Spring M12 x 70 Screw * Collar * * tool part E Stn Guide Assy (900520) Code No. Price 1. Punch Head Disc Spring Draw Bolt Washer Adjust Lever Unit Key Socket H d Cap Screw Guide Body Low Head Cap Screw Stripper Clamp Spring M12 x 70 Screw * Collar * * tool part 113

22 Thick Turret C, D & E Station Guide Assy Parts C Station Guide (900180) Code No. Price 1. M6 x 25 Screw Punch Head Spring M14 x 70 Screw Punch Guide POA 6. Punch Driver M5 x 8 Screw Key M5 x 16 Screw D Station Guide (900190) Code No. Price 1. M8 x 25 Screw Punch Head Spring M14 x 70 Screw Punch Guide POA 6. Punch Driver M5 x 10 Screw Key M5 x 16 Screw E Station Guide (900200) Code No. Price 1. M8 x 25 Screw Punch Head Spring M14 x 70 Screw Punch Guide POA 6. Punch Driver M5 x 10 Screw Key M5 x 16 Screw

23 C, D & E Station Guide Assy Parts Thick Turret C Station Guide (900120) Code No. Price 1. M8 x 25 Screw Punch Head Spring M12 x 50 Screw Punch Guide Punch Driver M5 x 8 Screw Key M4 x 5 Screw (Pack 40) S.P. Spring D Station Guide (900130) Code No. Price 1. M8 x 25 Screw Punch Head Spring M12 x 70 Screw Punch Guide Punch Driver M5 x 10 Screw Key M4 x 5 Screw (Pack 40) S.P. Spring E Station Guide (900140) Code No. Price 1. M8 x 20 Screw Punch Head Spring M12 x 70 Screw Punch Guide Punch Driver M5 x 10 Screw Key M4 x 5 Screw (Pack 40) S.P. Spring

24 Thick Turret A Station Upform Centre Punch Tool Maximum Material Thickness = 6.0mm Description Code No. Price Set Assy Punch Assy Die Assy Guide Punch Body Die Tip Description Code No. Price Guide Punch Body Die Tip Punch Head Spring Spring Sleeve Collar O Ring Ejector Plate Urethane Spring M4 x 4 Screw Die Holder

25 Thick Turret A Station Downform Centre Punch Tool Maximum Material Thickness = 6.0mm Punch Body 4 5 Guide 6 Punch Tip Description Code No. Price Set Assy Punch Assy Die Assy Description Code No. Price Punch Body Guide Punch Tip Punch Head Spring Spring Sleeve Collar O Ring M5 x 6 Screw

26 Thick Turret B Station Upform Burring Tool Size Range = M2.6 - M6 1 2 Guide Description Code No. Price Set Assy Punch Assy Die Assy Punch Tip 6 Die Tip Description Code No. Price Guide Punch Tip Die Tip Punch Head M6 x 25 Screw Punch Plate M6 x 20 Screw Urethane Spring Stripper Bolt Ejector Plate Urethane Spring M5 x 12 Screw Die Block Note: Please refer to page 132 for burring hole reference chart for thread cutting 118

27 B Station Downform Burring Tool Thick Turret Size Range = M2.6 - M Description Code No. Price Set Assy Punch Assy Die Assy Punch Body Guide Punch Tip 6 7 Die Inner Tip Description Code No. Price Punch Body Guide Punch Tip Die Inner Tip Punch Head Spring Spring Sleeve Collar O Ring Punch Plate M4 x 12 Screw Die Block Spring M3 x 12 Screw Die Plate Note: This tool does not require a pre-pierced hole 119

28 Thick Turret CAT 1 Semi- (AT-Codes) AT 001 AT 130 AT 131 AT 132 AT 133 AT 140 AT 141 AT 151 AT 010 AT 020 AT 022 AT 023 AT 042 AT 043 AT 044 AT 085 AT AT 087 AT 088 AT 094 AT 110 AT 111 AT 120 AT 121 AT 142 AT 150 AT 152 AT 153 AT 154 AT 155 AT 160 AT 170 AT 180 AT 231 AT 011 AT 021 AT 024 AT 030 AT 040 AT 051 AT 060 AT 061 AT AT 080 AT 090 AT 092 AT 100 AT 143 AT 144 AT 192 AT 193 AT 194 AT 200 AT 201 AT 202 AT 203 AT 210 AT 211 AT 232 AT 220 AT 221 AT 031 AT 041 AT 054 AT 055 AT 056 AT 062 AT 063 AT 064 AT 071 AT 072 AT 081 AT 082 AT 091 AT 093 AT 095 AT 096 AT 101 AT AT 145 AT 190 AT 191 AT 195 AT 196 AT 212 AT 220 AT 221 AT 222 AT 032 AT 050 AT 052 AT 053 AT 057 AT 073 AT 074 AT 083 AT AT 220 AT 230 Note: Gang tools will have a solid Punch Body. Tip Type available upon request 120

29 Semi- Thick Turret Z/Alpha Cat C D E , , , , Cat A B C D E , , , , , Cat A B C D E , , , Note: i) For NEX Set Assy - A Station add 80.64, B Station add ii) For NEX Set Assy - A Station add 82.26, B Station add iii) For Vacuum Sets - A Station add 8.26, B Station add 8.53 iv) KK dies at no extra cost v) Prices given are for Set Assy vi) Prices available on request for individual items ie. Punch Body, Die, Guide/Stripper vii) C, D & E Stations do not include Guide Assy viii) Alternative configurations for gang tools also available 121

30 Thick Turret Examples of Form The pictures above show a selection of components produced by AMADA s Form Please contact Hotline for further assistance 122

31 Examples of Form Thick Turret The pictures above show a selection of components produced by AMADA s Form Please contact Hotline for further assistance 123

32 Accessories Accessories A & B Station Shim Keeper Packs Description Code No. Price A Stn Shim Pack B Stn Shim Pack Note: Contains 5 x 0.5mm Keepers, 5 x 0.2mm shim and 5 x 0.4mm shim C, D & E Station Shim Packs Description Code No. Price C Stn Die Shim Pack D Stn Die Shim Pack E Stn Die Shim Pack C Stn Punch Shim Pack D Stn Punch Shim Pack E Stn Punch Shim Pack Note: Contains 1 x 0.4mm, 1 x 0.6mm, 1 x 0.8mm, 1 x 1.0mm and 1 x 1.2mm shims 124

33 Accessories Accessories Cabinet C Cabinet C AMADA s punch tooling cabinet offers an effective method of storing punch press tooling. It protects tooling against workplace atmospheric conditions and reduces damage caused by incorrect tool storage. Dimensions: 975 x 2170 x 340mm Capacity: Punches Dies A Station B Station C Station 6 12 D Station 5 10 E Station 4 8 Code No: Price: 1,

34 General Further Information Reference 134