Diesel Engine. SERVICE PARTS LIST for V2203-DI ( ) Non--Electronic Speed Control Tier 2 Starting With S/N 3Y /13

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1 R Diesel Engine SERVICE PARTS LIST for V0-DI ( -009) Non--Electronic Speed Control Tier Starting With S/N Y /

2 SERVICE PARTS LIST DIESEL ENGINE V0 -DI ( -009) Non--Electronic Speed Control Tier Starting With S/N Y00 Carrier Corporation, 0 PrintedinU.S.A.February0

3 TABLE OF CONTENTS INTRODUCTION... i REPLACEMENT ENGINE PART NO.... i ENGINE SERIAL NUMBER MATRIX... i ORDERING INSTRUCTIONS... ii GENERAL NOTES... ii. CRANKCASE.... OIL PAN.... CYLINDER HEAD.... GEAR CASE.... VALVE COVER.... OIL FILTER.... DIPSTICK.... OIL PUMP BREATHER MAIN BEARING CASE CAMSHAFT AND IDLE GEAR SHAFT.... PISTON AND CRANKSHAFT.... FLYWHEEL.... FUEL CAMSHAFT.... ENGINE STOP LEVER.... STOP SOLENOID.... INJECTION PUMP GOVERNOR SPEED CONTROL PLATE INJECTORS AND GLOW PLUGS.... FUEL PUMP.... FUEL PUMP ASSEMBLY.... PULLEY.... STARTER.... STARTER ASSEMBLIES.... PLUG.... THERMOSTAT.... WATER PUMP FAN VALVES AND ROCKER ARMS.... INTAKE MANIFOLD.... EXHAUST MANIFOLD.... GASKET SET.... ACCESSORIES AND SERVICE PARTS... 0 PART NUMBER INDEX... Index-- 0/ --0

4 INTRODUCTION This Parts List identifies service replacement parts for the Carrier Transicold models listed in Table ---. This coverage includes all engines starting with serial number Y00. Parts for engines with serial numbers in the range XA000 through Y00 may be found in Parts List Parts for engines prior to serial number XA000 may be found in Parts List These diesel engines are manufactured exclusively for Carrier Transicold transport refrigeration by Kubota. MODEL NO. V0--DI--EB-- CTD-- V0--DI--EBG-- CTD-- V0--DI--EB-- CTD-- ENGINE TYPE CT----DI (00 RPM) CT----DI (00 RPM) CT----DI (00 RPM) Table -. Model Chart NEW ENGINE PART NO. PRIMARY USE Genesis TM900 & TM000, Extra XT, Ultra XL, Ultra XT, Ultra XTC & Smart Air SV GENSET (Poly--V Belt) REPLACES SV Ultima XTC SV ENGINE SERIAL NUMBER MATRIX Old Serial Number:... digits all in numerals -- Pre 999 IDI Engine DIB... Current Serial Number: DIB Prefix with a digit number--pre 999 DI Engine * Y A Lower digits in numerals rd Digit...Alphabetical Letter (Month of Manufacture) Alphabetical letter A,B C,D E,F G,H J,K L,M N,P Q,R S,T U,V W,X Y,Z Month Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec nd Digit...Alphabetical Letter or Number (Year of Manufacture) Alphabetical letter or numerals X Y 9 A Year nd Digit...Alphabetical Letter or Number (Year of Manufacture) Alphabetical letter or numerals B C D E F G H J K L M N Year 9 0 st Digit...Number Where Engine is Produced Production Plant Sakai Production Line 0 V 0 SM Line Number Rinkai Tsukuba Air -Cooled Water -Cooled PTKI KET Gasoline Gasoline 0 0 A B * Beginning on June, 0 the -digit serial number will be replaced by the -digit serial number. The st digit will signify the location of engine manufacture to eliminate the possibility of duplicate serial numbers. 0/ i --0

5 ORDERING INSTRUCTIONS All orders and inquiries for parts must include: Unit Serial Number Part No. Description of Part Quantity Required Address all correspondence for parts to the following address: CARRIER TRANSICOLD DIVISION Replacement Components Group, TR--0 P.O. Box 0, Syracuse, NY or Fax to : () -- GENERAL NOTES To find replacement parts, consult table of contents, and turn to the appropriate page for the illustrated breakdown of replacement parts. The following letter designations are used to classify parts throughout this list: A/R As Required NSS Not Sold Separately -- order next higher assembly or kit. NS Not Shown in the illustration. PL Purchase Locally. --0 ii 0/

6 . CRANKCASE or Crankcase, Assembly -- Includes: Plug Plug Plug Cap, Sealing Cap, Sealing Cap, Sealing Cap, Sealing Pin, Straight Pin, Straight Pin, Straight Pin, Straight Pin, Pipe Plug Gasket, Copper O--Ring Plug (TRAILER ENGINES) Gasket (TRAILER ENGINES) Adapter, Drain Cock (TRAILER ENGINES) Plug (GENSET ENGINES) Plug, Oil Gauge 0/ --0

7 . OIL PAN Pan, Oil Piece Top Cover, Oil Pan Piece Bottom Gasket, Oil Pan Gasket, Oil Pan Cover Piece Bolt, Metric, M Bolt, M Bolt SV Plug & Gasket -- Includes: Gasket, Copper O--Ring Plug Gasket, Copper O--Ring Screen Filter, Oil Pump Pickup Bolt, M X MM Long Grade O--Ring, Oil Pickup Tube Gasket, Copper O--Ring Plug --0 0/

8 . CYLINDER HEAD Lifting Eye 900 Bolt Stud Nut, Hex M Washer, Spring M Washer, Plain M Cylinder Head -- Includes: Cap, Sealing Cap,Sealing Plug Guide, Intake ( Ream To Size ) Guide, Exhaust ( Ream To Size ) Bolt, Cylinder Head Gasket, Cylinder Head Seat, Intake Valve Seat, Exhaust Valve 0/ --0

9 . GEAR CASE Gear Case Cover, Assembly -- Includes: Plug, Gear Case O--Ring O--Ring O--Ring Pin, Start Spring Pin, Straight Gasket, Gear Case Bolt Bolt Bolt Bolt Bolt, M X MM Long -- Grade Bolt Washer, Spring Washer, Plain Adapter, Oil Filter Nipple Gasket, Steel O--Ring Spring, Oil PSI Regulator Seat, Oil PSI Regulator Valve Ball, Oil PSI Regulator Flange, Water Return Gasket, Water Return Flange Bolt --0 0/

10 . VALVE COVER Valve Cover Shield, Breather Screw Gasket, Valve Cover Bolt 0 0/ --0

11 . OIL FILTER Cartridge, Oil Filter (ESI) Adapter, Oil Filter Housing O--Ring O--Ring Adapter, Oil Filter Nipple Plug Bolt, M--. x MM Bolt, M X MM Long, Grade --0 0/

12 . DIPSTICK Tube, Oil Fill Dipstick / Fill Cap O--Ring 0/ --0

13 . OIL PUMP Pump, Oil Gasket, Oil Pump Bolt Washer, Spring, M Gear, Oil Pump Drive Key, Feather Nut, Flange --0 0/

14 9. BREATHER Tube, Breather Clamp, Hose Nipple Cover, Breather Screw Clamp, Cord Bolt Valve, Breather 0/ 9 --0

15 0. MAIN BEARING CASE Case, Main Bearing, # -- Includes: Bolt, Main Bearing Case Case, Main Bearing, # -- Includes: Bolt, Main Bearing Case Case, Main Bearing, # -- Includes: Bolt, Main Bearing Case Case, Main Bearing, # -- Includes: Bolt, Main Bearing Case Bolt, Bearing Case Bearing, Main STD (Single Pack) Bearing, Main 0.MM (Single Pack) Bearing, Main 0.MM (Single Pack) Bolt, M--. x MM Seal, Rear Oil Bolt Cover, Bearing Case Gasket, Case Cover Gasket, Bearing Case /

16 . CAMSHAFT AND IDLE GEAR SHAFT.a. Camshaft And Idle Gear Shaft - Prior To Serial Number 9U Tappet Push rod Camshaft Assembly -- Includes: Ball Gear, Cam Key Feather Thrust Plate, Camshaft Bolt Gear, Idler -- Includes: Bushing, Idler Gear Collar Cir--Clip, Idler Gear Shaft, Idler Gear Bolt 0/ --0

17 .b. Camshaft And Idle Gear Shaft - Starting With Serial Number 9U Push Rod Tappet Camshaft Assembly -- Includes: Ball Key Feather Bolt Thrust Plate, Camshaft Gear, Camshaft Cir--Clip, Idler Gear Collar Gear, Idler -- Includes: Bushing, Idler Gear Bolt Shaft, Idler Gear --0 0/

18 . PISTON AND CRANKSHAFT See Section 0. Item 0/ --0

19 . PISTON AND CRANKSHAFT (Continued) Piston, STD -- Includes: Piston, (+0.MM) -- Includes: Pin, Piston Cir--Clip, Piston Pin Ring Set, STD Ring Set, (+0.MM) Connecting Rod, Assembly -- Includes: Bushing, Piston Pin ---- Bolt, Con Rod Bearing, Rod STD Bearing, Rod (+0.MM) Bearing, Rod (+0.MM) Crankshaft, Prior To S/N A Includes: SV Crankshaft, Beginning With S/N A Includes: Wear Sleeve, Crankshaft Rear Ball Pin, Alignment -- Used With SV Only Gear, Crankshaft Key, Feather Slinger, Oil Wear Sleeve, Crankshaft Front O--Ring Nut, Crankshaft Bearing # Front Main STD Bearing # Front Main (-0.MM) Bearing # Front Main (-0.MM) Thrustwasher, Kit STD Thrustwasher, Kit.MM Thrustwasher, Kit.MM Seal, Front --0 0/

20 . FLYWHEEL Flywheel Assembly, Prior To S/N A Includes: Flywheel Assembly, Beginning With S/N A Includes: Gear, Ring (Flywheel) Bolt, Flywheel, Used With P/N Bolt, Flywheel, Used With P/N SV Housing, Flywheel Cover Bolt Bolt Washer, Spring 0/ --0

21 . FUEL CAMSHAFT Camshaft, Fuel Injection Pump -- Includes: Camshaft, Fuel Injection Pump ( Engine Starting With S/N L000) -- Includes: Bearing, Ball Gear, Injection Pump Gear, Injection Pump (Used with Camshaft Only) Key, Feather Sleeve, Governor Cir--Clip, Sleeve Case, Governor Ball Ball Cir--Clip Ball Bearing Cir--Clip, External Cam, Feed Pump Stopper, Fuel Camshaft Stopper, Fuel Camshaft ( Engine Starting With S/N L000) 900 Bolt --0 0/

22 . ENGINE STOP LEVER Idle, Adjuster Assembly -- Includes: Bolt, Adjusting -- Includes: Spring Nut, Spring O--Ring Gasket Cap Lever Assembly, Engine Stop -- Includes: 9 NSS Cover, Injection Pump 0 NSS Shaft, Lever Seal, Oil Pin, Spring Spring, Return Gasket, Pump Cover Bolt, M--.00 x MM 0/ --0

23 . STOP SOLENOID SV Solenoid, VDC -- Includes: Gasket, Fuel Solenoid Stud, M Nut, M Washer, Spring, M --0 0/

24 . INJECTION PUMP SV Injection Pump Assembly -- Includes: Gasket, MM I.D Bolt, Banjo, M x Nut, Flange Gasket Screw, Air Bleed Valve, Fuel Bleed Bolt, Flange Bolt, Hex--Socket Stud Fitting, Banjo Shim (0.MM) Shim (0.00MM) Shim (0.0MM) A/R Shim (0.00MM) Shim (0.0MM) 0/ 9 --0

25 . GOVERNOR Lever Assembly, Governor Fork Lever Assembly, ( , Engines) Fork Lever Assembly, ( Engine) Fork Lever Shaft, Fork Lever Washer, Plain Bolt, Flange Washer, Spring Holder, Fork Lever Bolt Bolt, Flange Bolt Spring /

26 9. SPEED CONTROL PLATE Bolt, Adjusting, Includes: Nut, Special Gasket, Copper O--Ring Nut, Lock Cap, Fuel Adjustment SV Lever, Speed Control Plate Key, Feather Seal, O--Ring Washer, Plain, M Nut Plate, Friction Plate, Speed Control -- Includes: Gasket, Speed Control Plate Stud Bolt Stud, M Washer, Spring, M Nut, M Bolt, M X 0 MM Long Nut, M 0/ --0

27 0. INJECTORS AND GLOW PLUGS Assembly Pipe, Over Flow Pipe, Fuel Over Flow A/R Clamp, Hose Injector Assembly (GENSET ENGINES) Injector Assembly (TRAILER ENGINES) O--Ring Gasket, Injector Clamp, Nozzle Bolt, Flange Gasket, Leak Off Line Pipe, Injection Cylinder # Pipe, Injection Cylinder # Pipe, Injection Cylinder # Pipe, Injection Cylinder # Clamp, Kit Injector Line A/R Glow Plug Cord, Glow Plug Nut, Flange, M Bolt, Eye --0 0/

28 . FUEL PUMP Holder, Fuel Lift Pump O--Ring Bolt Stud Nut, M Washer, M Pump Assembly, Fuel Lift O--Ring Stud Nut, M Washer, Spring, M Banjo, Fitting Pipe, Oil Feed Lift Pump Fitting Bolt, Banjo Gasket, Copper O--Ring Cover, Fuel Pump (USED WHEN ITEM IS NOT USED) Gasket, Fuel Pump (USED WHEN ITEM IS NOT USED) 0/ --0

29 . FUEL PUMP ASSEMBLY Pump Assembly, Fuel Lift -- Includes: Piston, Fuel Pump Spring, Fuel Pump Plug, Fuel Pump Gasket, Copper O--Ring Tappet Assembly Valve, Fuel Pump Spring, Pump Valve Adapter O--Ring Cir--Clip ---- Pump, Hand Priming ---- Gasket, Copper O--Ring ---- Bolt, Banjo ---- Bolt, Eye Joint -- Includes: ---- Filter (Brass) --0 0/

30 . PULLEY NOTE: CRANKSHAFT AND WATER PUMP PULLEYS MUST BE MATCHED (MM DIA.) AS SHOWN BELOW. THIS PULLEY SET COMES STANDARD ON ENGINES AND Pulley, Crankshaft - 0 MM DIAMETER Pulley, Water Pump - 0 MM DIAMETER Key, Feather THIS PULLEY SET COMES STANDARD ON ENGINE (GENSET) Pulley, Crankshaft - MM DIAMETER Pulley, Water Pump - 0 MM DIAMETER THIS PULLEY SET COMES STANDARD ON ENGINE SV (GENSET) Pulley, Crankshaft - POLY -V BELT GROOVE Pulley, Water Pump - POLY -V BELT GROOVE THIS PULLEY SET MAY BE FOUND ON OTHER ENGINES. (CHECK EXISTING ENGINE FOR CORRECT PULLEY) Pulley, Crankshaft - 0 MM DIAMETER Pulley, Water Pump - 9 MM DIAMETER 0/ --0

31 . STARTER Starter Assembly ( SV GENSET ENGINE) Starter Assembly ( , ENGINES) Bolt Stud, M0 X Washer, Spring Nut, M Washer, Spring --0 0/

32 . STARTER ASSEMBLIES.a. Starter Assembly SV GenSet Engine Replacement Parts For Starter Field Coil Armature -- Includes: Bearing Bearing Clutch Assembly, Starter 9 Tooth Roller 00 Retainer 00 Gear Idler Gear, Armature Frame, Drive End Frame, Brush Holder End Holder, Brush -- Includes: Spring, Brush Solenoid, Assembly Screw 0/ --0

33 .a. Starter Assembly SV GenSet Engine (Continued) Screw Bolt, Through 99 Ball, Steel 9 00 Spring, Clutch Engagement O--Ring, Starter Pipe, Drain Nut Nut Wire Assembly, Solenoid --0 0/

34 .b. Starter Assembly , Trailer Engines Replacement Parts For Starter Field Coil Armature -- Includes: Bearing Bearing Clutch Assembly, Starter Roller Retainer Gear Idler Gear, Armature Frame, Drive End Frame, Brush Holder End Holder, Brush -- Includes: Spring, Brush Solenoid, Assembly Screw 0/ 9 --0

35 .b. Starter Assembly , Trailer Engines (Continued) Screw Bolt, Through 99 Ball, Steel Spring, Clutch Engagement O--Ring, Starter Pipe, Drain Nut Nut Wire Assembly, Solenoid /

36 . PLUG Plug Washer, With Rubber Plug 0/ --0

37 . THERMOSTAT Flange, Thermostat -- Includes: Pipe, Water Return Gasket, Thermostat Flange Bolt, M x MM Long -- Grade Stud Bolt, M--. x MM Nut, Hex M Washer, Spring Hose, By--Pass Clamp Housing, Thermostat Housing, Thermostat (90_ USED ON GENSET) Thermostat, Kit -- Includes: Gasket, Thermostat Housing Bolt --0 0/

38 . WATER PUMP to 9 to Pump Assembly, Water -- Includes: NSS Body, Water Pump Kit, Water Pump -- Includes: NSS Shaft, Water Pump NSS Impeller, Water Pump NSS Seal, Water Pump NSS Slinger Gasket, Water Pump Flange, Water Pump Bolt, M X MM Long -- Grade Bolt, M--.00 x MM Stud Washer, Spring Nut, Hex M Washer, Spring, M Bolt, M--. x MM 0/ --0

39 9. FAN FOR TRAILER APPLICATIONS NOTE: Fans for genset applications can be found in the units parts lists Fan 9 Bolt --0 0/

40 0. VALVES AND ROCKER ARMS Valve, Intake Valve, Exhaust Spring, Valve Retainer, Spring Keeper, Valve Seal, Valve Stem Cap, Valve Shaft, Rocker Arm Bolt Bracket, Rocker Arm Bolt Pin, Spring Washer, Rocker Arm Shaft Spring, Rocker ARM Washer, Plain Rocker Arm-- Includes: Screw, Rocker Arm Adjusting Nut, Rocker Arm Adjusting Washer, Spring 0/ --0

41 . INTAKE MANIFOLD Manifold, Intake -- Includes: Pipe, Water Return Clamp, Cord Bolt Gasket, Intake Manifold Bolt --0 0/

42 . EXHAUST MANIFOLD Manifold, Exhaust Gasket, Exhaust Manifold Gasket, Exhaust Manifold Stud Nut, Hex M Gasket, Muffler Flange Washer, Spring 0/ --0

43 . GASKET SET NOTE: REFER TO APPROPRIATE GROUP FOR ILLUSTRATION GROUP ITEM PART NO. DESCRIPTION QTY NS NS Gasket Kit -- Includes: Gasket,Oil Pan Gasket, Gear Case Gasket, Water Return Flange Gasket, Main Bearing Case Gasket, Main Bearing Case Cover Gasket, Intake Manifold Gasket, Exhaust Manifold Gasket, Exhaust Manifold Gasket, Muffler Flange Gasket, Valve Cover Gasket, Oil Pump Gasket, Speed Control Plate Gasket, Pump Cover Gasket, Thermostat Flange Gasket, Water Pump Gasket, Thermostat Housing NS NS SO--Ring./0. / O--Ring O--Ring O--Ring O--Ring O--Ring O--Ring O--Ring Seal,O--Ring O--Ring O--Ring O--Ring./. / Gasket, Copper O--Ring Seal, Oil Seal, Rear Oil Seal, Valve Stem Seal,O--Ring --0 0/

44 . GASKET SET (Continued) NOTE: REFER TO APPROPRIATE GROUP FOR ILLUSTRATION GROUP ITEM PART NO. DESCRIPTION QTY Gasket, Copper O--Ring Gasket, Copper O--Ring Gasket, Leak Off Line Gasket, Injector O--Ring Gasket, Oil Pan Cover, Pieces Gasket, Fuel Solenoid Gasket, Copper O--Ring Gasket, Copper O--Ring Gasket, Cylinder Head S INDICATES PARTS THAT ARE IN THE KIT BUT ARE NOT USED ON THIS ENGINE 0/ 9 --0

45 . ACCESSORIES AND SERVICE PARTS Heater, Engine Block -- Includes: Extension Cord, Engine Block Heater (0 Long) /

46 PART NUMBER INDEX PART NO. PAGE NO SV ,, , ,, , , , ,, ,,, ,,,,,,, ,,,, , PART NO. PAGE NO , , , ,, , , , PART NO. PAGE NO , ,, , , , , , , , SV 0/ Index-- --0

47 PART NUMBER INDEX PART NO. PAGE NO , , , , , , , , ,,, , , SV PART NO. PAGE NO , , , , , , PART NO. PAGE NO , 0, ,, , , , , , , , , , , --0 Index-- 0/

48 PART NUMBER INDEX PART NO. PAGE NO ,, , , , , , , , , , , 9 PART NO. PAGE NO , , , SV , , , PART NO. PAGE NO , , , , , / Index-- --0

49 PART NUMBER INDEX PART NO. PAGE NO , , PART NO. PAGE NO SV PART NO. PAGE NO , , , , 0 900, Index-- 0/

50 Carrier Transicold Division, Carrier Corporation Truck/Trailer & Container Product Groups P.O. Box 0 Syracuse, N.Y. U.S A A member of the United Technologies Corporation family. Stock symbol UTX

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