BALL VALVE SERIES Pneumatic actuator - El-O-Matic

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Irma Goodman
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B C D E BALL VALVE - 1515 SERIES Pneumatic actuator - El-O-Matic FIGURE: PD: Pneumatic actuator, double acting PE: Pneumatic actuator, spring return G F A L DIMENSIONS: (mm) DN L A B PD PE PD C D E F

1 B C D E BALL VALVE SERIES Pneumatic actuator - El-O-Matic FIGURE: PD: Pneumatic actuator, double acting PE: Pneumatic actuator, spring return G F A L DIMENSIONS: (mm) DN L A B PD PE PD C D E F Kg PE C D E G Kg , , , The pneumatic actuator is calculated for 6 bar air supply, safety factor of 30% and max. differential pressure of 0 bars up to DN 50, 16 bars from DN 50. OPTIONS: Solenoid valves, limit switches, manual override, pneumatic or electro-pneumatic positioner. 1 01/08/201

trunnion - full bore - blow out proof stem - Face

hole (standard = 5 mm diameter) in the top of the

antistatic device - Temperature range: -29 C ~

working pressure: 20 bar DESIGN STANDARDS Valves

3, BS 5351, NF E 29-70 Body design ASME VIII Div.

10 Long pattern, API 6D, EN 558-2 Series 3, & 12

6D, BS 5351, NF E 29-70, CE-PED, EN 19 TESTS AND

2 FLANGED BALL VALVE Fig GENERAL FEATURES: - Split body - semi trunnion - full bore - blow out proof stem - Face to face according to 3202 F18 - Cavity balancing hole (standard = 5 mm diameter) in the top of the ball avoids overpressure in the cavity - With antistatic device - Temperature range: -29 C ~ 230 C - Max. working pressure: 20 bar DESIGN STANDARDS Valves design API 6D, ASME B16.3, BS 5351, NF E Body design ASME VIII Div. 1 Shell thickness ASME B16.3, BS 5351 Flanges ASME B16.5 Raised face Face to face dimensions ASME B16.10 Long pattern, API 6D, EN Series 3, & 12 Actuator mounting flange ISO 5211 Wetted parts materials and bolting NACE MR Shell finishing quality MSS SP 55 Marking API 6D, BS 5351, NF E 29-70, CE-PED, EN 19 TESTS AND CERTIFICATES Quality Assurance ISO 9001, API Q1, CE- PED Fire Safe certification BS 6755 Part 2, API 6FA, ISO 1097 Pressure testing API 598, BS 6755 Part 1, ISO 5208, NF E , EN Other ISO 1001, ATEX 1 26/10/2015

3 FLANGED BALL VALVE Fig Materials Only DN 300 Section A-A Only DN /10/2015

4 FLANGED BALL VALVE Fig Materials Materials Item Description AIT 1 Body A 216 Gr. WCB (C 2265 <= 0,25%) A 351 Gr. CF8M 2 Cap A 216 Gr. WCB (C 2265 <= 0,25%) A 351 Gr. CF8M 3 Ball A 351 Gr. CF8M Stem A 79 Tp Seat ring PTFE 7 Gland nut Zinc plated carbon steel AISI Disc spring Steel E.N.P. steel 9 Stop plate Steel AISI Gland AISI 303 AISI Gland AISI 303 AISI Gland packing Graphite 12 Stem thrust seal PTFE + 25% Glassfiber 13 Cap seal AISI 316L + Graphite 1 Stop pin Steel Stainless steel 15 Pin A 193 Gr. B7M A 193 Gr. B8M 18 Thrust washer PTFE + 25% Glassfiber 19 Antistatic device Stainless steel 21 / 21a Ball trunnion AISI / 22a Trunnion bearing PTFE + 50% Stainless steel 23 Bearing PTFE 26 Bolt DIN , zinc plated DIN 912 A2 28 Nut (DN250 only) A 19 Gr. 2HM A 19 Gr. 8M 39 Stem bushing PTFE + 25% Glassfiber* 1 Spacer Staal Roestvast staal 3 Key AISI Locking washer AISI 30 7 Key AISI Spring protection Steel Stainless steel 72 O-ring FKM 89 Identification plate Roestvast staal 71 Retainer Steel Stainless steel * AISI PTFE for DN300 IIT 3 26/10/2015

5 FLANGED BALL VALVE Fig Dimensions ØP N h n x ØS Y L1 L DIMENSIONS: (in mm) DN Ø P L L1 Ø Q Ø R n x Ø S Ø T X Y h N Kg ,0 12x25, 06 1,6 28, , ,8 12x25, 83 1,6 30, ,5 357 ONLY DN 300 (12 ) I I ACTUATOR CONNECTION: (in mm) DN ISO Ø A B C Ø D n x F G I J K 250 F x M16 M5 x F , x M ,2 26/10/2015

6 FLANGED BALL VALVE Fig PRESSURE-TEMPERATURE CHART: P (bar) Body T ( C) TORQUES: (in Nm) DN Differential pressure Kv VALUE: (in m³/h) DN Kv value /10/2015

Single acting type PE Available from size 600 up to 000 Soon to be replaced with new design

7 FIG. PD - PE New design (El-O-Matic type F) Single acting type PE (+ PD up to 200) Available from size12 up to 350 Double acting type PD Available in size 350 Old design (El-O-Matic type E) Single acting type PE Available from size 600 up to 000 Soon to be replaced with new design Double acting type PD Available from size 600 up to 000 Soon to be replaced with new design 1 19/02/2015

GENERAL FEATURES: - Rack and pinion actuator - Travel stop adjustment: 0 ~90-5 /+10 and +80 ~ +95 (size 25 ~ size 600) 0 ~90-3 /+10 and +80 ~ +93 (size 950 ~ size 000) 25-600 950-000 10-5 PNEUMATIC

8 GENERAL FEATURES: - Rack and pinion actuator - Travel stop adjustment: 0 ~90-5 /+10 and +80 ~ +95 (size 25 ~ size 600) 0 ~90-3 /+10 and +80 ~ +93 (size 950 ~ size 000) PNEUMATIC ACTUATOR FIG. PD - PE (new design) Working temperature: Standard: -20 C ~ 80 C Low temperature version: -0 C ~ 80 C High temperature version: -20 C ~ 120 C) - Working pressure: 3 ~ 8 bar - Coupling according to ISO 5211 and DIN Mounting of solenoid valves according to Namur Std. - Mounting of limit switches according to Namur - Min cycles FIGURE: PD: double acting PE: spring return, normally closed PEO: spring return, normally open DESIGN STANDARDS Mounting of solenoid valves NAMUR Std. Mounting of devices NAMUR VDI, NAMUR VDE 385 Std. Coupling according ISO 5211, DIN 3337 TESTS AND CERTIFICATES Safety ATEX II 2 GD, SIL3 Quality Assurance CE/PED, ISO /08/2015

cap Cast aluminium alloy, chromated and polyurethane powder coated 3 Piston Cast aluminium alloy Pinion High grade aluminium, hard anodized 5 Spring cartridge Spring steel,

screw Stainless steel 11* Circlip Spring steel, Deltatone coated 12* O-ring seal pinion Nitrile rubber 13* O-ring seal piston Nitrile rubber 1* O-ring seal end cap Nitrile

PA66 20 Warning sticker Polyester 21 Indicator assembly ABS + stainless steel screw 22 Center plate (optional) Nylon PA6, black 23 Insert drive Aluminium Alloy *included in

9 Materials - FIG. PE MATERIALS: Item Description Material 1 Body Cast aluminium alloy, chromated and polyurethane powder coated 2 End cap Cast aluminium alloy, chromated and polyurethane powder coated 3 Piston Cast aluminium alloy Pinion High grade aluminium, hard anodized 5 Spring cartridge Spring steel, electrophoretic coated 6* Bearing strip piston rack POM 7* Bearing piston PTFE 25% carbon filled 8* Bearing pinion POM 9* Thrust washer POM, black UV stabilized 10 End cap screw Stainless steel 11* Circlip Spring steel, Deltatone coated 12* O-ring seal pinion Nitrile rubber 13* O-ring seal piston Nitrile rubber 1* O-ring seal end cap Nitrile rubber 15* O-ring seal limit stop Nitrile rubber 16* B-port seal Silicon rubber 17 Limit stop screw Stainless steel 18 Limit stop nut Stainless steel 19 Limit stop washer PA66 20 Warning sticker Polyester 21 Indicator assembly ABS + stainless steel screw 22 Center plate (optional) Nylon PA6, black 23 Insert drive Aluminium Alloy *included in repair kit Low temperature components: - Castrol Optitemp TT1 grease - Silicone (MVQ70 rubber) O-ring seals High temperature components: - Castrol high temperature grease - Viton (FPM) O-ring seals - PTFE 25% carbon filled piston rings - Nylon 66 + aramid fibre & PTFE bearing strip piston rack and pinion bearing 2 17/08/2015

10 Dimensions - FIG. PD - PE TYPE 12: M5x8 G1/" E F G D 15 Y I E2 J W1 X L L1 K1 K C 5 H O M N ±0.5 0 øp +0.5 øv W T W 2 R U U1 A B DIMENSIONS: (mm) TYPE A B C D E F G H I J K K1 L L1 M , ,7 6, 25, 50,8 16,5 TYPE N O Max. O Min. P T U V W W1 W2 X Y Kg (PD) Kg (PE) ,1 9,05 12, M6x8 Mx7 Mx7 G 1/8" M6x12 0,6 0,7 3 17/08/2015

11 Dimensions - FIG. PD - PE TYPE : A2 (DA) Note 3 A3 A 32 2x 1/ BSP C2 C1 C3 C5 C 2 X M6x8 A9 A8 B3 x M5x8 M6x12 Note 3 30 B1 A7 A1 (SR) A6 A5 B2 DIMENSIONS: (mm) TYPE A1 A2 A3 A A5 A6 A7 A8 A9 B1 B2 B3 C1 C2 C3 C C , 1, ,1 2, ,8 3, ,5, ,9 6, ,0 8, ,2 1, ,0 28, ,0 39, ,0 66, ,0 88, ,0 131,0 Kg (PD) Kg (PE) 17/08/2015

12 Dimensions - FIG. PD - PE TYPE : & 2500 ød5 ød x D2 D D6 x D6 D9 øe6 øe5 x M16x D5 D5 ød1 ød3 E8 2 D (D8) D3 (D7) E7 ±0.5 E3 E D6 262 øe E1 x D2 x D6 DIMENSIONS: (mm) TYPE ISO1 D5 D2 ISO2 D1 D6 D3 D D7 D8 D9 D F05 50 M6x10 F03 36 M5x F05 50 M6x10 F07 70 M8x F05 50 M6x10 F07 70 M8x F07 70 M8x13 F05 50 M6x F07 70 M8x13 F M10x F M10x15 F07 70 M8x F M10x15 F07 70 M8x F M12x18 F M10x F1 125 M12x18 F M10x F M20x F M20x F25 25 M16x TYPE E1 Max. E1 Min. E2 E3 E E5 E6 E7 E ,00 11,0 1,0 15, ,0 x: ± 0,1 mm xx: ± 0,25 mm 000 1,00 1,0 18,0 15, , ,00 1,0 18,0 15, , ,00 17,0 25,0 18, , ,00 17,0 26,0 28, , ,00 22,0 28,0 28, , ,00 22,0 36,0 28, , ,00 27,0 36,0 28, , ,16 36,0 58,2 x x x x xx ,16 6,0 60,2 x x x x xx ,16 6,0 60,2 x x x x xx ,2 55,0 72,2 x x x x xx /08/2015

13 Torque - FIG. PD TYPE PD Output Torque For Double Acting in Nm 2 bar 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 6,5 bar 7 bar 8 bar 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 12,8 7,3 8,5 9,7 10,9 12,2 13, 1,6 15,9 17,1 19, /08/2015

14 Torque - FIG. PE TYPE PE Spring set Output Torque For Spring Return in Nm Spring stroke 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 7 bar 8 bar 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START /08/2015

15 Torque - FIG. PE TYPE PE Spring set Output Torque For Spring Return in Nm Spring 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 7 bar 8 bar stroke 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START /08/2015

16 1 1 PE PE PNEUMATIC ACTUATOR Springset combinations A N = 10 N = 20 N = B N = 0 N = 50 N = A: Piston top view B: Position of piston rack 9 17/08/2015

17 Operating speed - FIG. PD - PE Cycle time in seconds TYPE Spring return Double acting A-port pressurized Spring stroke A-port pressurized B-port pressurized 12 0, 0, 0, 0, 25 0,5 0, 0,5 0, 0 0,6 0,5 0,6 0,5 65 0,7 0,5 0,6 0, ,8 0,6 0,8 0, ,0 0,8 0,9 0, ,3 0,9 0,0 1, ,9 1,3 1, 1, ,2 1,9 2,2 2,2 950,6 3,2 3,9 3, ,9,8 5,9, ,0 6,3 7,8 7, , 10,8 13,3 13,0 TEST CONDITIONS: 1. Solenoid valve capacity: 0.6m³/h 2. Pipe diameter: 6 mm 3. Medium: Clean air. Supply pressure: 5.5 bar 5. Load: Average load 6. Stroke: Temperature: Room temperature 10 17/08/2015

1,70 1,20 600 3,10 2,90 2,10 950 5,10,30 3,20 1600 7,80 7,00 5,20 2500 10,0 11,10 8,20 000 18,0 18,90 1,00 Consumption per stroke (liters) TYPE Outward stroke Inward stroke 2 bar bar 8 bar 2 bar bar

18 Compressed air - FIG. PD - PE Actuator volumes TYPE Max. volume (liters) Central chamber End cap chamber Volume displaced 12 0,05 0,06 0,0 25 0,11 0,19 0,08 0 0,16 0,36 0, ,36 0,55 0, ,0 0,80 0, ,80 0,70 0, ,80 1,00 0, ,90 1,70 1, ,10 2,90 2, ,10,30 3, ,80 7,00 5, ,0 11,10 8, ,0 18,90 1,00 Consumption per stroke (liters) TYPE Outward stroke Inward stroke 2 bar bar 8 bar 2 bar bar 8 bar 12 0,1 0,2 0,0 0,16 0,28 0, ,29 0,50 0,90 0,6 0,85 1,60 0 0,7 0,80 1,50 0,87 1,60 3, ,90 1,60 3,10 1,30 2,0, ,00 1,70 3,20 2,00 3,60 6, ,10 3,60 6,80 1,90 3,0 6, ,0,00 7,30 2,70,60 8, ,10 9,00 17,00 5,00 8,00 15, ,00 1,00 27,00 8,00 1,00 25, ,00 23,00,00 12,00 20,00 37, ,00 36,00 68,00 19,00 33,00 62, ,00 50,00 92,00 30,00 53,00 97, ,00 87,00 161,00 52,00 89,00 165,00 Volume central chamber Single and double acting Volume end cap chamber Double acting A 11 B 17/08/2015

FIG. PD - PE (previous design) GENERAL FEATURES: -

Working pressure: 3 ~ 8 bar - Coupling according to

Type 12 up to type 350: new design FIGURE: PD:

PEO: spring return, normally open DESIGN STANDARDS

Mounting of devices NAMUR VDI, NAMUR VDE 385 Std.

19 FIG. PD - PE (previous design) GENERAL FEATURES: - Rack and pinion actuator - Travel stop adjustment: 0 ~90 +1 /-10 (0~ ) - Working temperature: -30 C ~ 100 C - Working pressure: 3 ~ 8 bar - Coupling according to ISO 5211 and DIN Mounting of solenoid valves according to Namur Std. - Mounting of limit switches according to Namur - Type 12 up to type 350: new design FIGURE: PD: double acting PE: spring return, normally closed PEO: spring return, normally open DESIGN STANDARDS Mounting of solenoid valves NAMUR Std. Mounting of devices NAMUR VDI, NAMUR VDE 385 Std. Coupling according ISO 5211, DIN 3337 TESTS AND CERTIFICATES Safety ATEX II 2 GD, SIL3 Quality Assurance CE/PED, ISO /10/201

20 Materials - FIG. PD MATERIALS: Item Description Material 1 Body Cast aluminium 2 Pistons Cast aluminium 3 Drive shaft High grade aluminium End Cap Cast aluminium 10 Guide band - body Nylatron 11 Guide band - piston PTFE, Carbon filled 12 Bearing bush Nylatron 20 Bearing bush Delrin 21 O-ring - drive shaft top Nitrile Rubber 23 Washer - ED limit stops Nylon 25 O-ring - end cap Nitrile Rubber 26 O-ring - piston Nitrile Rubber 27 Thrust washer - drive shaft top ZEDEX 100 K 28 O-ring - drive shaft bottom Nitrile Rubber 30 O-ring - ED limit stops Nitrile Rubber 35 Spring clip Carbon Spring Steel 36 End cap bolt ED/ES Stainless Steel 0 Limit stop bolt ED Stainless Steel 1 Nut limit stop bolt Stainless Steel 2 Nut cover Polyethylene 3 O-ring - B-port / Steel ball Nitrile Rubber Insert Aluminium Alloy 2 29/10/201

21 Materials - FIG. PE MATERIALS: Item Description Material 1 Body Cast aluminium 2 Pistons Cast aluminium 3 Drive shaft High grade aluminium 5 End Cap Cast aluminium 6 Spring - inner Carbon Spring Steel 7 Spring - mid Carbon Spring Steel 8 Spring - outer Carbon Spring Steel 9 Spring holder Steel 10 Guide band - body Nylatron 11 Guide band - piston PTFE, Carbon filled 12 Bearing bush Nylatron 20 Bearing bush Delrin 21 O-ring - drive shaft top Nitrile Rubber 22 Washer - ES limit stops Nylon 25 O-ring - end cap Nitrile Rubber 26 O-ring - piston Nitrile Rubber 27 Thrust washer - drive shaft top ZEDEX 100 K 28 O-ring - drive shaft bottom Nitrile Rubber 29 O-ring - ES end cap Nitrile Rubber 3 Washer - ES Steel 35 Spring clip Carbon Spring Steel 36 End cap bolt ED/ES Stainless Steel 37 Limit stop bolt ES Stainless Steel 38 Nut limit stop bolt Stainless Steel 2 Nut cover Polyethylene 3 O-ring - B-port / Steel ball 6 Nitrile Rubber / Steel Insert Aluminium Alloy 3 29/10/201

22 Dimensions - FIG. PD - PE TYPE 12: M5x8 G1/" E F G D 15 Y I E2 J W1 X L L1 K1 K C 5 H O M N ±0.5 0 øp +0.5 øv W T W 2 R U U1 A B DIMENSIONS: (mm) TYPE A B C D H I O T ISO 5211 ØV W kg F0 2 M6x8 29/10/201

23 Dimensions - FIG. PD - PE TYPE : T M5x8 øv1 øv P W W1 M5x8 B A G1/" I 2 D C DIMENSIONS: (mm) A B H TYPE A B C D H I P T ISO 5211 ØV / ØV1 W / W1 kg F03 36 M5x8 F05 50 M6x10 F05 50 M6x10 F07 70 M8x13 F05 50 M6x10 F07 70 M8x13 F05 50 M6x10 F07 70 M8x13 F07 70 M8x13 F M10x16 F07 70 M8x13 F M10x16 F07 70 M8x13 F M10x16 F M10x16 F M12x F M10x16 F1 10 M16x F M20x30 29/10/201

24 Dimensions - FIG. PD - PE TYPE 2500: T M5x8 O 23.6 øv M16x25 M5x8 B W A G1/" 2 D I C A B H DIMENSIONS: (mm) TYPE A B C D H I O T ISO 5211 ØV W kg F M20x /10/201

25 Dimensions - FIG. PD - PE TYPE 000: M5x8 T M5x8 O W B 30 øv 32 A G1/" 2 I D C A B H DIMENSIONS: (mm) TYPE A B C D H I O T ISO 5211 ØV W kg F25 25 M16x /10/201

26 Torque - FIG. PD TYPE PD Output Torque For Double Acting in Nm 2 bar 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 6,5 bar 7 bar 8 bar 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º , , , , , , , , , , , , ,6 Kg 8 29/10/201

27 Torque - FIG. PE Output Torque For Spring Return in Nm Spring TYPE PE Spring set 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 7 bar stroke Kg 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START , , , , , , , /10/201

28 Torque - FIG. PE Output Torque For Spring Return in Nm Spring TYPE PE Spring set 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 7 bar stroke Kg 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START , , , , , , /10/201

29 Springset combinations PE PE1600 Spring set 1 Inner spring Spring set 2 Mid spring Spring set 3 Inner & mid spring PE PE000 Spring set Inner & outer spring Spring set 5 Mid & outer spring Spring set 6 Inner, mid & outer spring springs 6 springs 8 springs 10 springs 12 springs 1 springs Spring 11 29/10/201

30 Operating conditions - FIG. PD - PE Air volume (l) TYPE Opening Closing Operating time (s) 12 0,1 0,1 0, 25 0,1 0,1 0,5 0 0,2 0,2 0,7 65 0,3 0, 1, , 0,5 1, ,73 0,65 1, ,8 1 2, ,8 1,9 3, ,9 3,1,5 950,7,9 5, ,3 8 6, ,3 7, ,5 17,5 12,0 Operating time is average with actuator under load and solenoid valve fitted Air consumption is the actual free air volume at 1 atm 12 29/10/201

BALL VALVE SERIES Pneumatic actuator - El-O-Matic

BALL VALVE SERIES Pneumatic actuator - El-O-Matic B C D E BALL VALVE - 730 SERIES Pneumatic actuator - El-O-Matic FIGURE: PD: Pneumatic actuator, double acting PE: Pneumatic actuator, spring return G F A L DIMENSIONS: (mm) Ø L A B PD PE PD C D E F Kg