ISO9002 Registered. Inch Catalog 2006
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1 ISO9002 Registered Inch Catalog 2006
2 Coating Material Titanium Nitride (TIN) TG Titanium Carbonitride (TiCN) Chromium Nitride (CrN) Titanium Aluminum Nitride (TiAIN) Microhardness (HV 0.05) Coefficient Of Friction Against Steel (Dry) Coating Thickness 1-4 µm 1-4 µm 1-6/10 µm 1-5 µm Oxidation Onset Temperature 600º C 1100º F 400º C 750º F 700º C 1300º F 800º C 1470º F Coating Color Gold-Yellow Blue-Grey Silver-Grey Violet-Grey Key Characteristics Primary Applications (HSS & Carbide Cutting Tools; Stamping & Forming Tools; Dies & Molds; Sliding Wear Components) COATINGS Basic TiN hard coating General purpose coating for cutting, forming, plastic molding Enhanced hardness and wear resistance over TiN Cutting carbon steel, alloy steel and cast iron; cold forming & stamping tools Excellent adhesion, high toughness, good corrosion resistance Machining copper; metal forming; plastic molding Nanolayered coating, high toughness & oxidation resistance Broad-based coating for cutting all steels, cast iron, stainless steel, dry machining possible; forming; die-casting STEEL AISI M2 Molybdenum alloyed high speed steel widely used in place of D2 when improved chipping resistance is needed. AISI M2 has high wear resistance and moderate chipping resistance. Hardness (HRC) Abrasive Wear Resistance Adhesive Wear Resistance Chipping/Cracking Resistance Vanadis 4 Extra Powder metallurgical (P/M) tool steel that has an excellent combination of wear resistance and chipping resistance. Vanadis 4 Extra is very well suited for thick work materials and work materials that have a tendency to cause adhesive wear and chipping. Work materials that Vanadis 4 Extra is appropriate for are: ultra high strength, dual phase, high strength low alloy, low carbon steel, stainless alloys, copper, and aluminum P/M M4 Molybdenum alloyed high speed steel powder metallurgical (P/M) tool steel, which has a good chipping resistance and high wear resistance. P/M M4 can be used for long production runs with work materials that have mixed tool wear (adhesive and abrasive wear) p/m 10%V One of the most wear resistance powder metallurgical (P/M) tool steel produced. The P/M 10%V is suitable for long runs of stamping abrasive work materials
3 Table of Contents Tipco Ejectors tipco Punches tipco Stepped Relief Die Buttons Flexible Ejectors Flexible Punches Flexible Die Buttons Expanded Range Die Buttons Slug Keepers...15 Expanded Range Punches and Ejectors...16 Headless Punches Ball Lock Heavy Duty Ejectors Ball Lock Heavy Duty Punches Ball Lock Light Duty Ejectors Ball Lock Light Duty Punches Ball Lock Light Duty Die Buttons Standard Ball Lock Punch Retainers...29 Retainers, End and Square...30 Ball Lock Heavy Duty Knob Style Punches...31 Angle Point Pilots...32 Bullet Nose Pilots...33 Counter Sink Punches...34 Alterations...35 Locating Methods...36 Close Space Punches...37 Ejector Kits...38 Urethane Strippers...39 Urethane Sheets/Solid Bars/Rods/Tubes...40 Ordering Example...41 Qualified Shapes...42 Wire Die Blanks...43 SBR Chart...44
4 Material: M2 Rc Tipco EJECTORS TE Cat. FIXED STANDARd NO. dimensions LENGTHS CODE D H T A B Longer lengths and alterations from published standards Available on request! 1
5 BLANK CIRCULAR OBLONG STANDARD SHAPES RECTANGLE LONG LIFE FLATTED ROUND R = P= P & W = TEB TEC TEO TER TEL TEF CAT N no. MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX CODE D P P W P W G W G W P WHEN ORDERING SPECIFY: QTY. MAT. TYPE SHAPE CODE LENGTH P W 6 M2 TE O 50 X 250 X.450 X.210 SF* * SPECIFY REQUIRED LOCKING METHOD- SEE PAGE 36 2
6 Material: M2 Rc Tipco Punches TP Cat. FIXED STANDARd NO. dimensions LENGTHS CODE D H T B Longer lengths and alterations from published standards available on request! 3
7 BLANK CIRCULAR OBLONG STANDARD SHAPES RECTANGLE LONG LIFE FLATTED ROUND PILOTS R =.020 P= P & W = P= TPB TPC TPO TPR TPL TPF TPP CAT no. MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX CODE D P P W P W G W G W P P P WHEN ORDERING SPECIFY: QTY. MAT. TYPE SHAPE CODE LENGTH P W 6 M2 TP O 50 X 225 X.450 X.210 SF* * SPECIFY REQUIRED LOCKING METHOD- SEE PAGE 36 4
8 Material: M2 Rc Tipco DIE BUTTONS P TD TH Cat. FIXED STANDARd NO. dimensions LENGTHS CODE D H T B R MAX Alterations from standard sizes available on request! 5
9 CIRCULAR STANDARD SHAPES OBLONG RECTANGLE FLATTED ROUND P= tolerance for W & P C O R F CAt N no. MIN MAX MIN MAX MIN MAX MIN MAX CODE P P W P W G W P WHEN ORDERING SPECIFY: QTY. MAT. TYPE SHAPE CODE LENGTH P W 8 M2 TD O 50 X 100 X 265 X.185 SF4* * SPECIFY REQUIRED LOCKING METHOD- SEE PAGE 36 See page for expanded ranges! 6
10 Flexible EJECTORS FE Material: M2 Rc Also available in PM M4 MIN L-B =.75 *.125 when D.1875 Cat. NO. fixed dimensions b dimension specify standard lengths CODE D H A Longer lengths and alterations from published standards available on request! 7
11 BLANK CIRCULAR OBLONG STANDARD SHAPES RECTANGLE LONG LIFE FLATTED ROUND R = P= P & W = FEB FEC FEO FER FEL FEF CAT N no. MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX CODE D P P W P W G W G W P WHEN ORDERING SPECIFY: QTY. MAT. TYPE SHAPE CODE LENGTH P W B 6 M2 FE O 50 X 275 X.450 X SF* * SPECIFY REQUIRED LOCKING METHOD- SEE PAGE 36 8
12 Flexible PUNCHES Material: M2 Rc Also available in PM M4 FP Min. L-B =.75 *.125 when D =.1875 Cat. NO. fixed dimensions b dimension specify standard lengths CODE D H Longer lengths and alterations from published standards available on request! 9
13 BLANK CIRCULAR OBLONG STANDARD SHAPES RECTANGLE LONG LIFE FLATTED ROUND PILOTS R = P= P & W = P= FPB FPC FPO FPR FPL FPF FPP CAT no. MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX CODE D P P W P W G W G W P P P WHEN ORDERING SPECIFY: QTY. MAT. TYPE SHAPE CODE LENGTH P W B 6 M2 FP O 50 X 300 X.450 X SF* * SPECIFY REQUIRED LOCKING DEVICE- SEE PAGE 36 10
14 Material: M2 Rc Also available in PM M4 FLexible Series DIE BUTTONS FD taper relief.006/per inch/per side FH Cat. NO. FIXED DIMENSIONS Overall LENGTH CODE D H Alterations from standard sizes available on request! 11
15 CIRCULAR STANDARD SHAPES OBLONG RECTANGLE FLATTED ROUND P = P & W = C O R F CAt N no. MIN MAX MIN MAX MIN MAX MIN MAX CODE P P W P W G W P WHEN ORDERING SPECIFY: See page for expanded ranges! QTY MAT. TYPE SHAPE CODE LGTH P W 6 M2 FD O 37 X 150 X.188 X
16 Material: M2 Rc expanded range DIE BUTTONS P B d l TD r h r t TH Cat.No. FIXED DIMENSIONS Overall Length CODE D H T B R.Max P B d l FD h FH Cat.No. FIXED DIMENSIONS Overall Length CODE D H T B
17 CIRCULAR STANDARD SHAPES OBLONG RECTANGLE FLATTED ROUND P = tolerance for P & W = TD & TH C O R F CAT N no. MIN MAX MIN MAX MIN MAX MIN MAX CODE P P W P W G W P FD & FH C O R F CAT NO. MIN MAX MIN MAX MIN MAX MIN MAX CODE P P W P W G W P
18 Material: M2 Rc Tipco SLUG KEEPERS Any experienced tool and die operator knows the costof pulling a slug. A pulled slug can crash an entire die, shutting down your press operations for expensive die repairs and lost production on the line! Slug Keeper causes no engineering or part quality concerns, yet provides the value-added reassurance that slugs will stay firmly in the die button. No pulled slugs. No down time. No problems. Tipco s Slug Keeper solves the problem of pulling slugs with its unique design. The Slug Keeper s strategically placed grooves capture the slug and virtually eliminate the possibility of the slug coming back out of the die button. This machined groove guards your bottom line and keeps your high production presses running. The next time you order a die button, make sure you have Slug Keeper watching over YOUR bottom line. (Note - When placing your next order, simply add the letters TSK to the end of the Tipco part number for the Slug Keeper feature.) WHEN ORDERING SPECIFY: QTY MAT. TYPE SHAPE CODE LGTH P W 6 M2 FD O 37 X 150 X.188 X.132 TSK 15
19 EXPANDED RANGE HEAD TYPE PUNCHES Material M2 Rc available with Ejectors, Specify FE Standard Shapes B = 1.25 OR 1.50 Specify CIRCULAR OBLONG RECTANGLE LONG LIFE FLATTED ROUND R =.020 FPC FPO FPR FPL FPF FEC FEO FER FEL FEF CAT. LENGTH CIRCULAR SHAPES NO. D H MIN. P MAX. P MIN. W MAX.P/G WHEN ORDERING SPECIFY: QTY. MAT. TYPE SHAPE CODE LENGTH P. W. 6 M2 FP O 225 X 350 X X.985 SF* * SPECIFY REQUIRED LOCKING DEVICE- SEE PAGE 36 16
20 Headless Punches HL Material: M2 Rc Cat. FIXED STANDARD NO. DIMENSIONS LENGTHS CODE D B Longer lengths and alterations from published standards available on request! For ejector specify HLE 17
21 BLANK CIRCULAR OBLONG STANDARD SHAPES RECTANGLE LONG LIFE FLATTED ROUND R = P= P & W = HLB HLC HLO HLR HLL HLF CAT N no. MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX CODE D P P W P W G W G W P WHEN ORDERING SPECIFY: QTY. MAT. TYPE SHAPE CODE LENGTH P W 6 M2 HL O 50 X 225 X.450 X
22 Material: M2 Rc Ball lock Heavy Duty Ejectors BHE Cat. FIXED STANDARD Optional NO. DIMENSIONS LENGTHS B CODE D A B * Longer lengths and alterations from published standards available on request! *Min L-B =
23 BLANK CIRCULAR OBLONG STANDARD SHAPES RECTANGLE LONG LIFE FLATTED ROUND R = P= P & W = BHEB BHEC BHEO BHER BHEL BHEF CAT N no. MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX CODE D P P W P W G W G W P WHEN ORDERING SPECIFY: QTY. MAT. TYPE SHAPE CODE LENGTH P W 6 M2 BHE O 50 X 400 X.385 X
24 Material: M2 Rc Ball lock Heavy Duty Punches BH Cat. FIXED STANDARD Optional NO. DIMENSIONS LENGTHS B CODE D B * Longer lengths and alterations from published standards available on request! *Min L-B =
25 BLANK CIRCULAR OBLONG STANDARD SHAPES RECTANGLE LONG LIFE FLATTED ROUND PILOTS R = P= P & W = P= BHB BHC BHO BHR BHL BHF BHP CAT no. MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX CODE D P P W P W G W G W P P P WHEN ORDERING SPECIFY: QTY. MAT. TYPE SHAPE CODE LENGTH P W 6 M2 BH O 62 X 450 X.535 X.382 B125 22
26 Material: M2 Rc Ball lock LIGHT Duty Ejectors BLE Cat. FIXED STANDARD Optional NO. DIMENSIONS LENGTHS B CODE D B A * Longer lengths and alterations from published standards available on request! *Min L-B =
27 BLANK CIRCULAR OBLONG STANDARD SHAPES RECTANGLE LONG LIFE FLATTED ROUND R = P= P & W = BLEB BLEC BLEO BLER BLEL BLEF CAT N no. MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX CODE D P P W P W G W G W P WHEN ORDERING SPECIFY: QTY. MAT. TYPE SHAPE CODE LENGTH P W 6 M2 BLE O 37 X 350 X.285 X
28 Material: M2 Rc Ball lock LIGHT Duty Punches BL Cat. FIXED STANDARD Optional NO. DIMENSIONS LENGTHS B CODE D B * Longer lengths and alterations from published standards available on request! *Min L-B =
29 BLANK CIRCULAR OBLONG STANDARD SHAPES RECTANGLE LONG LIFE FLATTED ROUND PILOTS R = P= P & W = P= BLB BLC BLO BLR BLL BLF BLP CAT no. MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX CODE D P P W P W G W G W P P P WHEN ORDERING SPECIFY: QTY. MAT. TYPE SHAPE CODE LENGTH P 6 M2 BL C 50 X 225 X
30 Ball Lock Light Duty DIE BUTTONS BLD Material: M2 Rc Cat. NO. FIXED dimensions CODE D B MAX R Alterations from published sizes available on request! 27
31 CIRCULAR OBLONG STANDARD SHAPES RECTANGLE FLATTED ROUND P= tolerance for W & P BLDC BLDO BLDR BLDF CAT N no. MIN MAX MIN MAX MIN MAX MIN MAX CODE P P W P W G W P WHEN ORDERING SPECIFY: QTY. MAT. TYPE SHAPE CODE P W 10 M2 BLD O 87 X.390 X
32 STANDARD BALL LOCK PUNCH RETAINERS Slip Fit for Dowel ø.1250 for TTLR 25 ø.1875 for TT_37 ø.2500 for TT_2 Retainer Set Includes: 1 Ball 2 Dowels 1 Spring 1 Ball Release 2 Screws Set Screw Slip Fit for ø.2500 Dowel (2) TTHR = TTLR = Catalog Number Material: Retainer: SAE 4140/ HRc. Backing Plug: SAE S1 / HRc. ØD A B U INCH Y K LIGHT DUTY G X R S aº Screw Size TTLR25 TTLR37 TTLR50 TTLR62 TTLR75 TTLR87 TTLR HEAVY DUTY º 30º 28º 29º 28º 28º 28º 5/ / /8-16 3/8-16 3/8-16 3/8-16 1/2-13 TTHR 37 TTHR 50 TTHR 62 TTHR 75 TTHR 87 TTHR 100 TTHR º 28º 28º 28º 28º 28º 28º 5/ /8-16 3/8-16 3/8-16 3/8-16 1/2-13 1/
33 END AND SQUARE TYPE RETAINERS Heavy Duty Backing Plug, Ball, Spring, Screws, Dowels furnished with each retainer Type HRS Type HRE CAT NO. SCREW hrs D L e SIZE hrs /8-16 hrs /8-16 hrs /8-16 HRS /2-13 hrs /2-13 HRS /2-13 *Square and end type retainers can be furnished with Backing Plate instead of Backing Plug. ON REQUEST ONLY. Not manufactured by Dayton Progress Corporation. Light Duty CAT NO. hre D L J R Y hre hre hre HRE hre HRE manufactured by Dayton Progress Corporation. Backing Plug, Ball, Spring, Screws, Dowels furnished with each retainer Type LRS Type LRE CAT NO. SCREW hrs D L e SIZE LRS /4-20 LRS /16-18 LRS /16-18 LRS /16-16 LRS /8-16 LRS /8-16 LRS /8-16 *LRS /8-16 *LRS /8-16 *LRS /8-16 *Furnished with Backing Plate instead of Backing Plug. CAT NO. lre D G H J K L R W lre SEE drawing lre lre lre lre LRE lre
34 Material: M2 Rc BALL LOCK HEAVY DUTY KNOB STYLE CIRCULAR Std. Ball Seat STANDARD SHAPES OBLONG RECTANGLE LONG LIFE R =.020 FLATTED ROUND WITH EJECTOR SPECIFY BHEK LIGHT DUTY SPECIFY BLK OR BLEK CAT. NO. FIXED DIMENSIONS LENGTH CODE D B P= tolerance for P & W = BHKC BHKO BHKR BHKL BHKF MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX P P W P W G W G W P Alterations, including longer lengths, are available on request! WHEN ORDERING SPECIFY: QTY. MAT. TYPE SHAPE CODE LENGTH P W 5 M2 BHEK O 75 X 350 X X
35 ANGLE POINT PILOT Material: M2 Rc TPA FPA BHA BLA CODE B P. RANGE B P. RANGE B P. RANGE B P. RANGE NA NA NA NA NA NA NA NA NA WHEN ORDERING SPECIFY: QTY. MAT. TYPE SHANK LENGTH P. B 6 M2 BHA 62 X 300 X.375 X 100 Note: Standard length availability same as parabolic pilot. Longer lengths available on request. 32 BODY N Min. P = If P is below minimum, N=1.2xP
36 Material: M2 Rc BULLET NOSE PILOT BHn tpn FPN POINT LEAD.037 to.077 1/ to.171 1/8.172 to.295 3/ to.405 1/4.406 to.514 5/ to.639 3/8.640 to.936 7/ to.999 1/2 1 9/16 Cat. NO. Fixed Dimensions BHN TPN FPN CODE D B B H T H Min P Max P Optional B or specify for FPN N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A WHEN ORDERING SPECIFY: QTY. TYPE CODE LENGTH P. 5 BHN 1.00 X 400 X
37 COUNTER SINK PUNCHES Material: M2 Rc TIPCO HEAD TYPE CAT LENGTHS - L NO. D H T B P TPCS TPCS TPCS TPCS TPCS TPCS BALL LOCK LIGHT DUTY HEAVY DUTY CAt LENGTHS HD CATALOGUE NO. D B P NUMBER BLCS BLCS BHCS37 BLCS BHCS50 BLCS BHCS62 BLCS BHCS75 WHEN ORDERING SPECIFY: QTY. MAT. CAT. NO. CODE LGTH P. 6 M2 TPCS 50 X 250 X
38 ALTERATIONS conical point angle shear rooftop shear back taper AHP Heavy Press Fit Die Buttons Shank tol / / / / / Offset Ejector with Heel 35
39 locating methods Standard Locations: SF DF DS FL Special Locations: Punch Die 36
40 M2 RC CLOSE SPACE PUNCHES STANDARD LENGTHS AVAILABLE IN INCHES CSA CSB CSAP CSBP CODE D CODE D H T D MIN. P. MAX. P. D MIN. P. MAX. P /32 1/ /32 1/ /64 1/ /16 1/ /64 1/ /32 3/ * /8 1/ /64 3/ /8 3/ /64 3/ * /32 1/ /32 3/ /64 3/ * /16 1/ /16 1/ /64 1/ * /32 1/ /32 1/ /64 1/ * /4 1/ /4 1/ /64 1/ * /32 1/ /32 1/ /64 1/ /16 3/ * /16 1/ * / QTY CODE LENGTH P EXAMPLE #1 25 CSA06 X 2.00 EXAMPLE #2 10 CSB.030 X 2.00 EXAMPLE #3 15 CSAP12 X 2.50 X.113 EXAMPLE #4 14 CSBP15 X 1.75 X B
41 EJECTOR KITS PIN SPRING SET SCREW D H T L D L D L E E E E E / E / TIPCO EJECTOR PINS Retainer Ball Release Tool (Specify angle or straight) 0-1 TOOL STEEL RC CODE # D H T TEE093 3/32 5/32 5/64 TEE12 1/8 7/32 3/32 TEE18 3/16 5/16 9/64 TEE25 1/4 7/16 3/16 TEE31 5/16 1/2 1/4 TEE37 3/8 5/8 1/4 38
42 URETHANE STRIPPERS CAT. NO. PUNCH OUTSIDE LENGTH APPROXIMATE STRIPPING PRESSURE BODY DIA. L AVAILABLE AT DEFLECTION INDICATED D A 1/8 1/4 3/ U / U / U / U U / U / U / U WILL FIT ALL STANDARD COMMERCIAL PUNCHES. STD DUROMETER 95A WHEN ORDERING SPECIFY: QUAN. CAT. NO. LENGTH 2 U-25 X 125 CE 39
43 URETHANE SHEETS THICKNESS L / W 1/16 1/8 3/16 1/4 3/8 1/2 5/8 3/ /4 1-1/ / X 12 X X X X X X X X X X X X X X 12 X 24 X X X X X X X X X X X X X X 24 X 24 X X X X X X X X X X X X X 36 X 36 X X X X X X X X X X X URETHANE BARS LENGTHS T / W X 1 X X X 1 X 1.5 X X X 1 X 2 X X X SHORE HARDNESS TIPCO COLOUR CODE MAXIMUM DEFLECTION 70A YELLOW 35% 80A ORANGE 35% 90A RED 30% 95A GREEN 25% 75D BLACK 5% 1 X 2.5 X X X 1 X 3 X X X 1 X 4 X X X 1.5 X 1.5 X X X 1.5 X 2 X X X 1.5 X 3 X X X 1.5 X 4 X X X 2 X 2 X X X 2 X 3 X X X URETHANE RODS / TUBES STD LENGTH 12.0 INCHES I.D. AVAILABLE O.D. 1/4 5/16 3/8 1/2 5/8 3/4 7/ /4 1-1/ / /2 3/8 1/2 5/8 3/4 X X X 7/8 X X X 13/16 X X X X 1 X X X X X X 1-1/8 X X X X X X X 1-1/4 X X X X X X X X 1-1/2 X X X X X X X X X 1-5/8 X X X X X X X X X 1-3/4 X X X X X X X X X X 2 X X X X X X X X X X X 2-1/4 X X X X X X X X X X X 2-1/2 X X X X X X X X X X X 3 X X X X X X X X X X X X 3-1/2 X X X X X X X X X X X X X 4 X X X X X X X X X X X X X X 4-1/2 X X X X X X X X X X X X X X 5 X X X X X X X X X X X X X X 6 X X X X X X X X X X X X X X 40
44 When ordering specify Punch or Die Type EXAMPLE All shapes are central on Punch and Die body. 41
45 Qualified Shapes 90 Q1 Q2 Q3A Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16 Q17 Q18 Q19 Q20 Q21 Q22 Q23 Q Q25 Q26 Q27 A Q28 Q29 Q30 P Q31 Q32 Q33 W Q34 Q35 Q36 Q37 Q38 Q39 Q40 Q41 Q For key-flats, and other locating methods see page 36. Ballseat Std. 90 Views are from above shank on punches and cutting edge of die button. 42
46 Material: M2 Rc WIRE EDM BLANKS FDW FHW CAT. NO. D L When ordering specify: QTY. Cat.No. 6 FDW50 43
47 CHARTS FOR DETERMINING APPROXIMATE SBR DIMENSIONS (STRAIGHT BEFORE RADIUS)
48
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