NORTH AMERICA ONLY PIERCE NUT UNIT REEL-FEED HEAD (SPRING OPERATED)

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1 PIERCE NUT UNIT REEL-FEED HEAD (SPRING OPERATED) PAGE 3. FOR DRAWING TEMPLATE CONTACT STAMPING DESIGN ENGINEERING DEPT. (313) EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S FOR USE IN LINE DIES X 45 o CHAMFER O/ O/45 D E OPEN HEIGHT 60 o SHUT HEIGHT C L OF NUT DESIGN TO SMALLEST EXTENSION POSSIBLE. FOR LONGER EXTENSIONS OR ALTERATIONS TO HEAD CONTACT PIERCE NUT 7.8 MANUFACTURER LC OF NUT STROKE B C L OF NUT FOR M10 SOC. HD. SCR. 23mm DEEP (3) HOLES ORDERING EXAMPLE: WDX W FOR PIECE NUT UNIT USING M12 NUTS. SEE W-DX10-80M PAGE 6. FOR O/ 10 DOWELS 19mm DEEP (2) HOLES SPECIFIC PIERCE NUT NUMBER SEE W-DX10-4M PAGES 9 & 10. PIERCE NUT UNIT VIEW THRU DIE SHOE FROM TOP EXTENSION SHUT HEIGHT OPEN HEIGHT STROKE (TRAVEL) B D E WDX WDX WDX MAY

2 PIERCE NUT UNIT REEL-FEED HEAD (SPRING OPERATED) PAGE 3. FOR DRAWING TEMPLATE CONTACT STAMPING DESIGN ENGINEERING DEPT. (313) EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S FOR USE WITH M12 NUT ONLY FOR USE IN LINE DIES O/ O/ SHUT HGT. 60 o OPEN HGT LC OF NUT 29.2 STROKE (TRAVEL) FOR LONGER EXTENSIONS OR ALTERATIONS TO HEAD CONTACT PIERCE NUT MANUFACTURER LC OF NUT 9.5 C L OF NUT FOR M10 SOC. HD. CAP SCR. 23mm DEEP (3) HOLES FOR O/ 10 DOWELS 19mm DEEP (2) HOLES WDX ORDERING EXAMPLE: WDX W VIEW THRU DIE SHOE FROM TOP SPECIFIC PIERCE NUT NUMBER SEE W-DX10-4M PAGES 9 & 10. PIERCE NUT UNIT FOR M12 NUT SIZE ONLY 6 MAY 1995

3 PIERCE NUT UNIT REEL-FEED HEAD (AIR OPERATED) PAGE 7. FOR DRAWING TEMPLATE CONTACT STAMPING DESIGN ENGINEERING DEPT. (313) EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S FOR USE IN TRANSFER PRESS DIES & PROGRESSIVE DIES USE FOR RUN MODE FEED NUTS. A FLOW CONTROL OPTIONAL LOCATION USE FOR SET-UP MODE NO NUTS SHUT HEIGHT 60 o OPEN HEIGHT LC OF NUT DESIGN TO SMALLEST EXTENSION POSSIBLE FOR O/ 10 DOWELS 19mm DEEP (2) HOLES 28.6 LC 30.5 OF NUT 72.1 STROKE B C L OF NUT FOR M10 SOC. HD. SCR. 23mm DEEP (3) HOLES ORDERING EXAMPLE: WDX W FOR PIERCE NUT UNIT USING M12 NUTS SEE WDX10-80M PAGE 8 O/70 FOR LONGER EXTENSIONS OR ALTERATIONS TO HEAD CONTACT PIERCE NUT MANUFACTURER VIEW THRU DIE SHOE FROM TOP WDX WDX WDX WDX WDX EXTENSION SHUT HEIGHT OPEN HEIGHT SPECIFIC PIERCE NUT NUMBER SEE W-DX10-4M PAGES 9 & 10. PIERCE NUT UNIT STROKE (TRAVEL) A B DEC

4 PIERCE NUT UNIT REEL-FEED HEAD (AIR OPERATED) PAGE 7. FOR DRAWING TEMPLATE CONTACT STAMPING DESIGN ENGINEERING DEPT. (313) EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S FOR USE WITH M12 NUT ONLY FOR USE IN TRANSFER PRESS DIES & PROGRESSIVE DIES FLOW CONTROL OPTIONAL LOCATION USE FOR RUN MODE FEED NUTS USE FOR SET-UP MODE NO NUTS SHUT HGT. 60 o OPEN HGT. C L OF NUT FOR LONGER EXTENSIONS OR ALTERATIONS TO HEAD CONTACT PIERCE NUT MANUFACTURER R 3.0 TYP STROKE (TRAVEL) L C OF NUT LC OF NUT 20 CENT O/ VIEW THRU DIE SHOE FROM TOP WDX ORDERING EXAMPLE: WDX W FOR O/ 10 DOWELS 19mm DEEP (2) PLACES FOR M10 SOC. HD. CAP SCR. 23mm DEEP (3) PLACES SPECIFIC PIERCE NUT NUMBER SEE W-DX10-4M PAGES 9 & 10. PIERCE NUT UNIT FOR M12 NUT SIZE ONLY. 8 MAY 1995

5 DIE BUTTON RETAINER STANDARD KEY LOCK 22.3 X 45 o FOR 10mm DOWEL (2) HOLES C L NUT O/ D BUTTON DIA FOR M10 SOC. HD. CAP SCR. (3) HOLES 50.8 FORD ASSEMBLY O/ D NUMBER SLUG HOLE REQ D IN DIE SHOE WDX O/ 17 MIN. WDX O/ 22 MIN X 45 o C L NUT PREFERRED DIRECTION OF FEED OPTIONAL DIRECTION 90 o FOR M10 SOC. HD. CAP SCR. (3) HOLES ASSEMBLY INCLUDES RETAINER, BACKING PLATE & KEY. O/ 32 SLUG HOLE REQ D IN DIE SHOE 38.1 BUTTON DIA EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S FOR 10mm DOWEL (2) HOLES 50.8 DIE BUTTON RETAINER WDX USE THIS RETAINER FOR M12 NUT SIZE ONLY PAGES 3 & 7. JAN

6 DIE BUTON RETAINER SPACER PLATE FOR PIERCE NUT INSTALLATION HEAD MATERIAL: AISI Rc O/ D 17.0 FORD ASSEMBLY NUMBER WDX O/ HOLE REQ D IN BUTTON RETAINER O/ WDX O/ O/ 10.5 FOR DOWELS (2 PLACES) C L NUT o TYP O/ D THRU HOLE O/ 11.0 THRU HOLE (3 PLACES) O/ 10.5 FOR DOWELS (2 PLACES) PAGE 3 & 7. CL NUT 45 o TYP O/ 32 THRU HOLE O/ 11.0 THRU HOLE (3PLACES) RETAINER SPACER PLATE WDX TOLERANCE BETWEEN SCREW HOLES TOLERANCE BETWEEN DOWEL HOLES _ _ EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S ORDER A 6.3mm PLATE FOR AJUSTMENT. DIMENSION 5.0mm TO APPEAR ON DESIGN. 10 MAY 1995

7 DIE BUTTONS MANUFACTURE STANDARD KEY LOCATION FOR WATER SEAL DIE BUTTONS ADD THE SUFFIX "W" AT THE END OF ORDERING NUMBER WHEN SPECIFIED ON PART PRINT. B DIRECTION OF NUT FLOW ADD THE SUFFIX (X) TO THE ORDERING NUMBER FOR OPTIONAL KEY LOCATION. A B WDX WDX WDX WDX A FORD PIERCE NUT NUMBER W W W W W W W W NUT SIZE M5 X 0.8 M5 BLANK M6 X 1.0 M6 BLANK M8 X 1.25 M8 BLANK DIE BUTTON ORDERING EXAMPLE: WDX X OPTIONAL KEY LOCATION PIERCE METAL RANGE (mm) DIE BUTTON NUMBER WDX WDX WDX WDX WDX WDX WDX WDX WDX INSTALLATION LOAD LBS DIE BUTTON LINE DIES RETAINER NUMBER WDX WDX CLINCH NUT UNIT TRANS & PROG DIES SEE SEE WDX10-80M WDX10-80M PAGE 5. PAGE 7. W W M10 X 1.5 M10 BLANK WDX W W M12 X 1.75 M12 BLANK WDX WDX SEE SEE WDX10-80M WDX10-80M PAGE 6. PAGE 8. PAGES 3 & 7. EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S MATERIAL SPECIFICATION TO MANUFACTURER S STANDARD. MAY

8 REGISTRY MARKER "L" O/11.2 O/11.2 Z METRIC SHANK O/ 13 g5 0.8 X 45 o CHAMFER ENLARGED VIEW IN DIRECTION OF ARROW "Z" O/12 BALL (HEAVY DUTY LOCK) PUNCH BALL SEAT MUST CONFORM TO (ANSI) AMERICAN NATIONAL STANDARD INSTITUTE SHUT HEIGHT OF REGISTRY MARKER IS 76.0mm. FORD NUMBER WDX "L" FOR LETTER "G" "L" FOR LETTER "N" WAS WDX MATERIAL SPECIFICATION: AISI-W2 HEAT TREAT RC PAGE 7. AT THE BOTTOM OF THE DIE STROKE, IF A CIRCLE AND "G" ARE STAMPED IN THE PANEL, THE DIE IS PROPERLY SET. IF A CIRCLE AND "NG" APPEARS, THE HIT IS TOO HARD. IF NO MARK APPEARS, THE HIT IS TOO LIGHT. JAN

9 RAM MOUNTED DEREELER SINGLE & DUAL UNIT TYP OPTIONAL MOUNTING SURFACES O/330 REF. STD. NUT REEL 22.2 TYP NUT FLOW SINGLE RAM MOUNTED DEREELER WDX FOR ALTERATIONS TO DEREELER CONTACT PIERCE NUT MANUFACTURER EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S OPTIONAL MOUNTING SURFACES O/330 REF. STD. NUT REEL NUT FLOW FOR DRAWING TEMPLATE CONTACT STAMPING DESIGN ENGINEERING DEPT. (313) O/20.6 THRU (4) HOLES DUAL RAM MOUNTED DEREELER WDX PAGE JAN. 1994

10 AIR MANIFOLD BLOCK ASSEMBLY PLUG FEMALE CONNECTION 3/8-18NPT (2) FITTINGS IN OUT FOR M10 SOC. HD. SCR. (2) HOLES PLASTIC HOSE 1/4" O.D. X 1219mm LG. (8) PLACES WDX MALE CONNECTOR 1/8-27NPT. (8) PLACES EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S PAGE 7. JAN

11 DIE/HEAD WIRING KIT THE WIRING KIT JUNCTION BOX IS MOUNTED DIRECTLY TO THE PUNCH SHOE. PRODUCTION PLANT TO SPECIFY MOUNTING LOCATION. ONE WIRE KIT CAN CONTROL UP TO 8 PIERCE NUT UNITS FOR PART SENSING PROBE. PAGE 7. 1 DIE/HEAD WIRING KIT WDX NO. REQ D DESCRIPTION 1 1 JUNCTION BOX x 6 ELECTRICAL ENCLOSURE - 1 ELECTRICAL PANEL - 14 AB TERMINAL BLOCKS - 2 PROX CABLE GRIP (8 PROX S) PIN BRAD H. RECEPTACLE FOR ELECTRICAL WIRING DIAGRAM CONTACT PIERCE NUT MANUFACTURER 20 MAY 2000

12 NUT INSPECTION PROBE PROBE IS TO USE ONLY WHEN THERE IS AN EXTRA STATION PROVIDED PAST THE PIERCE NUT OPERATION. DO NOT ADD AN EXTRA STATION FOR PROBING BLOCK ENTRAPMENT 76.2 SQ O/ STROKE PROBE TIP IS INTERCHANGABLE TO ACCOMMODATE NUT SIZE. MUFFLER MAX PROXIMITY SENSOR EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S ORDERING EXAMPLE WDX W NUT INSPECTION PROBE O/ 10mm X 25 LG. DOWEL WXD SPECIFIC PIERCE NUT NUMBER SEE WDX10-4M PAGES 3 AND 4. 1/8-27NPT THREAD INPUT AIR SUPPLIED. (2) M6 X 90 LG. SOC.HD. CAP SCR. MUST ORDER ONE(1) HEAD/DIE WIRING KIT- WDX , AND ONE(1) AIR MANIFOLD ASSEMBLY-WDX , FOR EACH DIE. MOUNT UNITS TO LOWER DIE SHOE. MAY

13 NUT DETECTION CONTROLLER PANEL FOR ELECTRICAL WIRING DIAGRAM CONTACT PIERCE NUT MANUFACTURER. 406 WIRE GROMMET 127 WDX SUPPLIED BY THE PRODUCTION PLANT. PERMANENTLY MOUNTED ON THE PRESS AND EASILY ACCESSIBLE TO THE OPERATOR. A CAM SWITCH THAT RUNS OFF THE PRESS IS NEEDED FOR THE SENSING PANEL TO FUNCTION. 22 END MAY 1995

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