acting, spring return, spring extend and double rod models. Hall Effect sensors and magnetic piston versions are also available.
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1 AIR FORCE ONE COMPACT CYLINDER Clippard Instrument Laboratory, Inc. Air Force One compact cylinders are available in double acting, spring return, spring extend and double rod models. Hall Effect sensors and magnetic piston versions are also available. The AFO cylinder features include a stainless steel tube and roller burnished piston rod. This means longer rod and piston seal life. For corrosive environments, where dirt and abrasives may be ingested, and cause seals to wear faster than normally expected, the AFO offers the benefit of tie rod construction. This enables seals to be replaced, rather than replacing the entire cylinder. The non-corrosive construction of the AFO cylinder body is reliable in abrasive environments, able to withstand the toughest conditions. The various mounting configurations available in the AFO cylinders assure freedom to interchange with most cylinders on the market. This means most systems can be upgraded to include quality AFO cylinders. 70
2 AIR FORCE ONE COMPACT CYLINDER FEATURES Oil impregnated sintered bronze rod bushing Available with magnetic pistons 303 stainless steel ground, polished and roller burnished piston rods Double acting, spring return, spring extend & double rod cylinders 304 stainless steel sube Temperature range: 30 F to 180 F Anodized aluminum heads Air pressure rating to 250 psig Clear anodized aluminum alloy heads Buna-N o-ring rod seal Delrin piston with Buna-N o-ring piston seal Wrench flats to aid in installation 303 stainless steel rod, ground, polished and roller burnished for a hard, mirror finish 303 stainless tie rods 304 stainless steel tube Sintered bronze rod bushing Delrin is a registered trademark of E.I. DuPont Co. NUMBERING SYSTEM A F Air Force One Compact Cylinder Mounting Type B - Bottom Mount F - Front Mount R - Rear Mount U - Universal T - Thread Rod Type R - Rotating Rod D - Double Rod Cylinder Type D - S - Single Acting ( Return) R - Reverse Acting ( Extend) Bore 10-5/8 12-3/ / / /2 Options Blank - No Options V - Viton Seals M - Magnetic Piston 1/4-4 in 1/8 increments 71
3 5/8 BORE AFO COMPACT CYLINDER AF thd..375 deep dia ports typ. typ rod dia..218 Flats Mounting holes for #4 socket head cap screw. (2) plcs on dia. bolt circle.406 typ. See page 71 for Air Force One numbering system MOUNTING STYLES Five mounting styles give you versatility and fast, easy installation..687 #4-40 thd..187 deep (4) plcs cap screw holes (typ.) #4-40 thd. - thru Bottom Mount AF-Bxx-10-x Universal Mount AF-Uxx-10-x Front Mount AF-Fxx-10-x Rear Mount AF-Rxx-10-x Thread Mount AF-Txx-10-x CYLINDER LENGTHS L Return 13/16 1 3/8 1 15/16 2 1/2 Overall length of body is stroke plus L Extend 1 1/16 1 5/8 2 3/16 2 3/4 + stroke Return AF-xSR-10-x stroke Single Rod AF-xDR-10-x stroke + stroke Extend AF-xRR-10-x Double Rod AF-xDD-10-x + Forces Return lbs lbs. Extend lbs lbs. 72
4 3/4 BORE AFO COMPACT CYLINDER AF thd..375 deep dia ports typ. typ rod dia..406 typ Flats mounting holes for #6 socket head cap screw. (4) plcs equally spaced on dia. bolt circle See page 71 for Air Force One numbering system MOUNTING STYLES Five mounting styles give you versatility and fast, easy installation..750 #6-32 thd..187 deep (4) plcs Bottom Mount AF-Bxx-12-x #6-32 thd. - thru cap screw holes (typ.) Universal Mount AF-Uxx-12-x Front Mount AF-Fxx-12-x Rear Mount AF-Rxx-12-x Thread Mount AF-Txx-12-x CYLINDER LENGTHS L Return 13/16 1 3/8 1 15/16 2 1/2 Overall length of body is stroke plus L Extend 1 1/16 1 5/8 2 3/16 2 3/4 + stroke Return AF-xSR-12-x stroke stroke Single Rod AF-xDR-12-x + stroke Extend AF-xRR-12-x Double Rod AF-xDD-12-x + Forces Return 10 lbs. 4 lbs. Extend 10 lbs. 4 lbs. 73
5 1 1/16 BORE AFO COMPACT CYLINDER AF /16-24 thd..500 deep 2" dia. 1/8 NPT typ..218 typ rod dia typ..437 Flats Mounting holes for #6 socket head cap screw. (4) plcs equally spaced on dia. bolt circle MOUNTING STYLES See page 71 for Air Force One numbering system Five mounting styles give you versatility and fast, easy installation. 1 #8-32 thd..218 deep (4) plcs cap screw holes (typ.) #6-32 thd. - thru Bottom Mount AF-Bxx-17-x Universal Mount AF-Uxx-17-x Front Mount AF-Fxx-17-x Rear Mount AF-Rxx-17-x Thread Mount AF-Txx-17-x CYLINDER LENGTHS L Return 7/8 1 1/2 2 1/8 2 3/4 Overall length of body is stroke plus L Extend 1 3/ /8 3 1/4 + stroke Return AF-xSR-17-x stroke stroke Single Rod AF-xDR-17-x + stroke Extend AF-xRR-17-x Double Rod AF-xDD-17-x + stroke Forces Return lbs lbs. Extend lbs lbs. 74
6 1 1/2 BORE AFO COMPACT CYLINDER AF /8-24 thd. 1/2 deep dia. 1/8 NPT typ..234 typ rod dia flats typ. Mounting holes for #10 socket head cap screw (4) plcs equally spaced on dia. bolt circle See page 71 for Air Force One numbering system MOUNTING STYLES Five mounting styles give you versatility and fast, easy installation #10-24 thd..312 deep (4) places.312 typ. cap screw holes (typ.) thd. thru Bottom Mount AF-Bxx-24-x Universal Mount AF-Uxx-24-x Front Mount AF-Fxx-24-x Rear Mount AF-Rxx-24-x Thread Mount AF-Txx-24-x CYLINDER LENGTHS L Return 7/8 1 1/2 Extend + stroke Return AF-xSR-24-x + stroke + stroke Extend AF-xRR-24-x Forces Return 2 1/8 2 3/4 1 3/ / stroke 1 + stroke + stroke 13 lbs lbs. Extend 13 lbs lbs. Overall length of body is stroke plus L 3 1/4 Single Rod AF-xDR-24-x Double Rod AF-xDD-24-x 75
7 2 BORE AFO COMPACT CYLINDER AF /2-20 thd..500 deep 3 dia..234 typ. 1//8 NPT typ rod dia..625 flats typ. Mounting holes for #10 socket head cap screw (4) plcs equally spaced on dia. bolt circle MOUNTING STYLES See page 71 for Air Force One numbering system Five mounting styles give you versatility and fast, easy installation /4-20 thd..312 deep (4) plcs Bottom Mount AF-Bxx-32-x.375 typ. cap screw holes (typ.) #10-24 thd. typ. Universal Mount AF-Uxx-32-x Front Mount AF-Fxx-32-x Rear Mount AF-Rxx-32-x Thread Mount AF-Txx-32-x CYLINDER LENGTHS L Return 15/16 1 9/16 2 3/ /16 Overall length of body is stroke plus L Extend 1 7/16 2 1/ /16 3 5/16 + stroke Return AF-xSR-32-x + stroke stroke stroke Single Rod AF-xDR-32-x + stroke Extend AF-xRR-32-x Double Rod AF-xDD-32-x + stroke Forces Return 13 lbs lbs. Extend 13 lbs. 7 1/2 lbs. 76
8 2 1/2 BORE AFO COMPACT CYLINDER AF /2-20 thd..500 deep dia..312 typ. 1/4 NPT typ flats rod dia Mounting holes for.250 socket head cap screw (4) plcs equally spaced on dia. bolt circle.687 typ. See page 71 for Air Force One numbering system MOUNTING STYLES Five mounting styles give you versatility and fast, easy installation /4-20 thd..312 deep (4) plcs.375 typ. Bottom Mount AF-Bxx-40-x cap screw holes (typ.) Universal Mount AF-Uxx-40-x Front Mount AF-Fxx-40-x Rear Mount AF-Rxx-40-x 1/4-20 thd. typ. Thread Mount AF-Txx-40-x CYLINDER LENGTHS L Return 1 3/16 2 1/ / /16 Overall length of body is stroke plus L Extend 1 15/ / /16 4 9/16 + stroke Return AF-xSR-40-x + stroke stroke stroke Single Rod AF-xDR-40-x + stroke Extend AF-xRR-40-x Double Rod AF-xDD-40-x + stroke Forces Return 25 lbs lbs. Extend 25 lbs lbs. 77
9 AFO COMPACT CYLINDER HALL SENSORS AIR FORCE ONE HALL SENSORS NUMBERING SYSTEM A F H S - AFHS Air Force Hall Switch Switch Type N - Sinking (NPN) P - Sourcing (PNP) C - Mating Cable Only (No hall sensors, available with Q6 & Q16 options only) Connection 4 - Four Foot Wire Lead 12 - Twelve Foot Wire Lead Q - 8mm dia. 3 pin Quick Connect Q6-8mm dia. 3 pin Quick Connect with 6 mating cable Q16-8mm dia. 3 pin Quick Connect with 16 mating cable MAGNETIC PISTONS Additional Length Required for Magnetic Piston Add 7/8 to all bore sizes and mounting styles to accommodate the magnetic piston. Low friction U-Cup style piston seals are standard on all magnetic pistons. A minimum stroke of 3/8 is required for effective use of Hall Effect sensors. Magnetic Piston A specialized magnet is attached to the piston that will actuate the Clippard Hall Effect sensors. This allows one or more of these dependable electronic sensor/switches to accurately determine the position of the cylinder rod. To order cylinders with magnetic pistons, specify model numbers that end with -M. Hall Effect sensors must be ordered separately. ELECTRICAL SPECIFICATIONS Sourcing PNP Sinking NPN Output Type: Input Voltage: Input Current:(no load) Voltage Drop: Output Current: Switching Power: Sinking or Sourcing 6 to 28 VDC 15 ma maximum.5 VDC maximum 300 ma maximum 7.2 Watts maximum (Pin 1) Brown Hall Switch + Outlet - (Pin 4) Black (Pin 3) Blue (Pin 1) Brown Hall Switch + Outlet - (Pin 4) Black (Pin 3) Blue Circuit Protection: Reverse Polarity Protected Transient Voltage Protected Load Load Temperature Range: F LED Indicator (+) (-) (+) (-) 78
10 AFO COMPACT CYLINDER HALL SENSORS MAGNETIC PISTON & HALL EFFECT SENSORS When ordered with the M option an extra rod is added to the AFO for mounting and positioning the switch. 5/8 Bore 3/4 Bore 1 1/16 Bore 1 1/2 Bore 2 Bore 2 1/2 Bore HALL EFFECT SENSORS 4 Position Sensing Switch Clippard offers the solid state circuitry of the Hall Effect Switch to reliably detect the presence of a magnet attached to the piston. Clippard s Hall Effect Switch incorporates an LED to visually show switch actuation. The Hall Effect Switch is offered in sinking (NPN) and sourcing (PNP) and with a variety of cable configurations. #2 set screw long #2 set screw long (AFHS - N - 4 shown) 8mm dia. 3 pin quick connect 6" (male).105 dia PVC cable color: black dia PVC cable color: black Locating Hall Effect Sensors on Cylinders Cylinders ordered with magnetic pistons come with an additional attached rod* on which the Hall Effect Switch can be attached. The Switch snaps onto the rod and can be slid into the desired location. A set screw is used to lock the Hall Effect Switch in place. * Additional rod is not used on 1 1/2 Bore Cyl. Hall Effect Switch can mount directly to any tie rod. Brown = PIN 1 Blue = PIN 3 Black = PIN (AFHS - P - Q shown) 8mm dia. 3 pin quick connect (female) 6 (AFHS - C - Q6 shown).175 dia PVC cable color: black 79
11 Miniature Swing-In Press Fixture Clippard s Modular Valve Two Hand No Tie Down Clamping Circuit with Adjustable Pressure and Auto Sequencing Control Clippard PG-100 Pressure Guage Clippard TV-3S Toggle Valve On - Off Switch Clippard Polyurethane Hose Super Structure Clippard s Squeeze Block Adjustable Fixturing Clippard JFC-3A Flow Control Valve Special Double Stack Clippard AFO Cylinder Clippard MAV-3 Limit Valve with Push Button Clippard MAV-3 Limit Valve Clippard UDR /8 Bore Stainless Steel Cylinder Press Fixture 80 Clippard Swivel Rod End
12 81
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