DIE DESIGN AND CONSTRUCTION SPECIFICATIONS STAMPING - EUROPE METRIC AIR CYLINDER

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1 METRIC AIR CYLINDER WITH STAINLESS STEEL PISTON ROD, ALUMINIUM CYLINDER TUBE AND WITHOUT MAGNETIC PISTON THIS STANDARD REFERS TO THE DIMENSIONS REQUIRED FOR INTERCHANGEABILITY FOR SINGLE ROD, DOUBLE ACTING AIR CYLINDERS OPERATING UP TO MAXIMUM 1000 kpa (10 BAR) WORKING PRESSURE, TEMPERATURE +70`C ON CLEAN LUBRICATED OR UNLUBRICATED AIR. THE FIGURES IN THE TABLES ON THE FOLLOWING W-DX PAGES ARE ACCORDING TO DIN ISO MOUNT DIMENSIONS ARE TO VDMA-24562, UNLESS OTHERWISE SPECIFIED. TABLE HEADING ARE GIVEN ACCORDING TO DIN ISO TIE ROD THREADS AND SCREWS USED TO FASTEN BRACKETS TO AIR CYLINDER ARE UP TO MANUFACTURER'S STANDARDS. BRACKETS MUST BE INTERCHANGEABLE WITH OTHER MANUFACTURER'S AIR CYLINDERS. NOMINAL STROKES OF CYLINDER SHOULD BE SELECTED FROM THE FOLLOWING RANGES:,, 63,, 100, 1, 0, 200, 2, 0, 0 and 0mm. STAMP EACH PART WITH AND MANUFACTURER'S NAME. ORDERING EXAMPLE: W N C MOUNTING CODE (SEE BELOW) CUSHIONED = 1 NON CUSHIONED = 2 STROKE PISTON/ BORE DIAMETER FORD BASIC NUMBER MOUNTING CODE: 0 = BASIC CYLINDER 1 = FOOT MOUNTED 2 = FRONT FLANGE MOUNTED 3 = REAR FLANGE MOUNTED 4 = CENTER TRUNNION MOUNTED 5 = REAR CLEVIS MOUNTED 6 = FRONT FLANGE MOUNTED (LARGE PLATE) 7 = REAR FLANGE MOUNTED (LARGE PLATE) FOR REPLACEMENT ONLY, SEE WDX35-4M, PAGE 4 AND 5 PAGE: 1

2 METRIC AIR CYLINDER BASIC (MOUNTING CODE 0) WH L + STROKE E TG A L2 VA G G VA ØB KK D RT HEXAGON NUT DIN 439 NO UNDERCUT "EE" PORT THREADS (ISO PIPE THREADS) SPANNER FLATS BORE DIA B d KK D ROD REF. THREAD X X X X X X X X X X 2.0 E TG "EE" PORT L SIZE.5 1/8 94 ± 0.4 ± /4 105 ± ± 0.6 1/ /2 3/ ± 0.7 1/2 3/ ± 0.8 ± ± 1.1 3/4 1 ± / ± ± 1.6 L G VA A +0-2 WH RT M6 M6 M8 M8 M10 M10 M12 M M M20 FOR ORDERING EXAMPLE SEE PAGE 1. AIR CYLINDER IS EQUIVALENT TO U-NC 101 (MANUFACTURING STANDARDS OF BODY ENGINEERING) AIR CYLINDERS, GAS SPRINGS & PAGE: 2

3 METRIC AIR CYLINDER FOOT MOUNTED (MOUNTING CODE 1) E TG XA + STROKE PROVIDE SCREWS WITH LOCK WASHERS. AU ØAB AH AT TR SA + STROKE AO FOOT MUST BE MOUNTED PARALLEL AND PERPENDICULAR TO BASE OF CYLINDER. ALLOWABLE ROLLING OR BENDING RADII SHOULD NOT AFFECT HEAD ALIGNMENT OF SCREW. FOR INFORMATION NOT SHOWN IN THIS TABLE SEE BASIC CYLINDER ON PAGE 2. BORE DIA AB H TG E TR AO AU AH AT.5 JS ± JS MIN ± ± ± ± ± SA XA ± 1. ± 1.6 ± 2 FOR ORDERING EXAMPLE SEE PAGE 1. THIS MOUNTING TYPE IS EQUIVALENT TO U-NC (MANUFACTURING STANDARDS OF BODY ENGINEERING) AIR CYLINDERS, GAS SPRINGS & PAGE: 3

4 METRIC AIR CYLINDER FRONT OR REAR FLANGE MOUNTED (MOUNTING CODE 6 AND 7) SF W MF FRONT FLANGE TG WF HF Ø D R E ZF + STROKE REAR FLANGE MF FOR INFORMATION NOT SHOWN IN THIS TABLE SEE BASIC CYLINDER ON PAGE 2. WDX WDX WDX WDX WDX WDX WDX WDX WDX WDX BORE DIA ØD H HF WF SF R W ZF MF +0.2 JS JS14 FRT FLANGE REAR FLANGE JS ± ± ± ± ± ± TG ± ± E DO NOT ORDER PLATES SEPARATELY. FOR ORDERING EXAMPLE SEE PAGE 1. AIR CYLINDERS, GAS SPRINGS & PAGE: 4

5 METRIC AIR CYLINDER CENTER TRUNNION MOUNTED (MOUNTING CODE 4) UW XV + 1/2 STROKE TM TG TL TL R Ø TD P FOR INFORMATION NOT SHOWN IN THIS TABLE SEE BASIC CYLINDER ON PAGE 2. BORE UW DIA TD e R TL h TM h NOM XV TOL. ± 2.0 ± 2.5 P TG ± 0.2 ± 0.3 FOR ORDERING EXAMPLE SEE PAGE 1. THIS MOUNTING TYPE IS EQUIVALENT TO U-NC 103 (MANUFACTURING STANDARDS OF BODY ENGINEERING) AIR CYLINDERS, GAS SPRINGS & PAGE: 5

6 METRIC AIR CYLINDER REAR CLEVIS MOUNTED (MOUNTING CODE 5) XD + STROKE E TG CD MR FL L CB UB FOR INFORMATION NOT SHOWN IN THIS TABLE SEE BASIC CYLINDER ON PAGE 2. BORE DIA UB CB h14 H CD H MR L MIN. NOM XD TOL. ± 1. ± 1.60 ± 2.00 FL TG ± 0.2 ± 0.3 E FOR ORDERING EXAMPLE SEE PAGE 1. THIS MOUNTING TYPE IS EQUIVALENT TO U-NC (MANUFACTURING STANDARDS OF BODY ENGINEERING) AIR CYLINDERS, GAS SPRINGS & PAGE: 6

7

8 AIR RESERVOIR L1 B R R L3 R R B D2 L2 L4 L5 BORE DIA L2 L3 L4 L5 B D2 R 100 WDX L R1/2" 1 WDX L R1/2" 0 WDX L R3/4" ORDERING EXAMPLE: WDX L1 = RESERVOIR LENGTH BASIC PART NUMBER FOR BORE DIA D1 = 100 MANUFACTURER: 1) ROBERT BOSCH GmbH 2) MARTONAIR LTD GERLINGEN TWICHENHAM MIDDLESEX OLD REFERENCES: WDX WAS 120-Z-NK-EA WDX WAS 120-Z-NK-EA WDX WAS 120-Z-NK-EA AIR RESERVOIR TO BE MARKED WITH AIR CYLINDERS, GAS SPRINGS & PAGE: 8

9 SPEED CONTROL VALVES VERSION 1 USE FOR SINGLE AIR CYLINDER ONLY. FOR EXAMPLE: RACK AND PINION LIFTER SYSTEM /2" 1/2" WDX ,5 Ø VERSION 2 USE FOR MORE THAN ONE AIR CYLINDER IN CONNECTION WITH AIR COLLECTOR WDX35-70M, PAGE 10 AIR CYLINDER Ø12 OR Ø ,5 3/8" X 56 WDX /8" AIR COLLECTOR WDX35-70M, PAGE 10 VIEW X PAGE: 9

10 AIR DISTRIBUTOR G3/8" 1 Ø G1/2" G3/8" M SCREW DIN x M6 x 20 ( INCLUDED ) SCREW DIN 912 (2 x M8 x ) HAS TO BE ADDED IN TOOLSHOP 8 G3/8" -0.2 G1/2" G3/8" ± AIR DISTRIBUTOR WITH 4 CONNECTIONS: WDX M AIR DISTRIBUTOR WITH 2 CONNECTIONS: WDX ITEM AMOUNT NAME MATERIAL 1 1 FITTING STRIP CLAMP STRIP EACH PART MUST BE PERMANENTLY MARKED WITH FULL ORDERING NUMBER AND MANUFACTURER'S BRAND. PAGE: 10

11 AIR COLLECTOR Ø G1/2" M G1/2" G3/8" SCREW DIN x M6 x 20 ( INCLUDED ) SCREW DIN 912 (2 x M8 x ) HAS TO BE ADDED IN TOOLSHOP AIR COLLECTOR WITH 4 CONNECTIONS WDX G3/8" G3/8" ITEM 4 M AIR COLLECTOR WITH 2 CONNECTIONS WDX ITEM AMOUNT NAME MATERIAL 1 1 FITTING STRIP CLAMP STRIP BANJO BOLT SEAL RING SYNTHETIC APPLICATION IN CONNECTION WITH SPEED CONTROL VALVE W-DX EACH PART MUST BE PERMANENTLY MARKED WITH FULL ORDERING NUMBER AND MANUFACTURER'S BRAND. PAGE: 11

12 QUICK EXHAUST VALVE AND SILENCER QUICK EXHAUST VALVE IN EXHAUST OUT W-DX W-DX THREAD OF ALL 3 PORTS 1/2" 3/4" SILENCER A ØB C WIDTH OVER FLATS OF HEXAGONAL NUT THREADED CONNECTION EFFECTIVE PROFILE [mm 2 ] A B C W-DX /2" W-DX /4" EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURERS BRAND PAGE: 12

13 AIR COUPLING NUT APPLICATION FOR DRAW PANEL LIFTER (T-SHAPED), SEE WDX04-M, PAGES 35 & 36 M10 x 1. Ø35 Ø20 R WDX OLD ORDERING NUMBER WDX IS STILL VALID, BUT DO NOT USE IT FOR A NEW DESIGN. APPLICATION FOR ROUND DRAW PANEL LIFTER, SEE WDX04-08M, PAGES 3 M10 x 1. Ø23 R Ø17 WDX OLD ORDERING NUMBER WDX IS STILL VALID, BUT DO NOT USE IT FOR A NEW DESIGN. MATERIAL SPECIFICATION: AISI-1018 OR BS970: PART 1: M15 OR DIN 52 - S235JRG2C+C (ST37K). EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER'S BRAND. PAGE: 13

14 AIR COUPLING BRACKET SINGLE 34 MIN Ø27 MIN. Rp 1/2 STRAIGHT THREAD 55 Ø WDX OLD ORDERING NUMBER WDX IS STILL VALID, BUT DO NOT USE IT FOR A NEW DESIGN. MATERIAL: FINISH: STEEL ANGLE TO BS 4 PART , DIN 1029 OR ANGLE IRON STEEL COUPLING TO BS , DIN 2986 OR EQUIVALENT. REMOVE ALL SHARP EDGES. ARC WELD AND TREAT WITH RUST INHIBITOR OIL FOR SHIPMENT. EACH PART MUST BE PERMANENTLY MARKED WITH FULL ORDERING NUMBER AND MANUFACTURER'S BRAND. OPTIONAL: A PURCHASE STANDARD STEEL COUPLING CAN BE USED. PAGE: 14

15 AIR COUPLING BRACKET DOUBLE 34 MIN Ø27 MIN. Rp 1/2 Ø9 STRAIGHT THREAD WDX OLD ORDERING NUMBER WDX IS STILL VALID, BUT DO NOT USE IT FOR A NEW DESIGN. MATERIAL: FINISH: STEEL ANGLE TO BS 4 PART , DIN 1029 OR ANGLE IRON STEEL COUPLING TO BS , DIN 2986 OR EQUIVALENT. REMOVE ALL SHARP EDGES. ARC WELD AND TREAT WITH RUST INHIBITOR OIL FOR SHIPMENT. EACH PART MUST BE PERMANENTLY MARKED WITH FULL ORDERING NUMBER AND MANUFACTURER'S BRAND. OPTIONAL: A PURCHASE STANDARD STEEL COUPLING CAN BE USED. PAGE: 15

16 COLOR MARK FOR AIR CONNECTION ON DIE Ø22 Ø21.3 MIN. AFTER PAINTING Ø 1 3 DON'T ORDER ON ESP-STOCKLIST FORD PART NUMBER WDX WDX WDX WDX WDX WDX WDX COLOR DESIGNATION FLAME RED ZINC YELLOW AZURE BLUE PASTEL GREEN JET BLACK GRAY WHITE CLAY BROWN COLOR SHADE TO RAL 8 HR BS 40 RAL E 53 RAL E 53 RAL C 39 RAL C 35 RAL E 53 RAL A 03 RAL C 39 APPLICATION AIR CONTROL I LIFTER AIR CONTROL II BLANKLOADER, KICKER ECT. AIR CONTROL III SPECIAL (SLIDES) PERMANENT AIR FUNCTION ON / UP ON / DOWN ON / APPROACH OFF / RETURN ON OFF OLD ORDERING NUMBER PREFIX WDX IS STILL VALID, BUT DO NOT USE IT FOR A NEW DESIGN. MATERIAL: FINISH: SHEET STEEL TO MANUFACTURER'S CHOICE. FREE OF BURRS AND SHARP EDGES. DURABLY PAINTED WITH OIL RESISTANT COLOR. EACH PART MUST BE PERMANENTLY MARKED WITH FULL ORDERING NUMBER AND MANUFACTURER'S BRAND. PAGE:

17 COLOR MARK FOR AUTOMATION CONTROL ON PRESS Ø22 Ø21.3 MIN. AFTER PAINTING R5 TYP DON'T ORDER ON ESP-STOCKLIST FORD PART NUMBER WDX WDX WDX WDX WDX WDX WDX COLOR DESIGNATION FLAME RED ZINC YELLOW AZURE BLUE PASTEL GREEN JET BLACK GRAY WHITE CLAY BROWN COLOR SHADE TO RAL 8 HR BS 40 RAL E 53 RAL E 53 RAL C 39 RAL C 35 RAL E 53 RAL A 03 RAL C 39 APPLICATION AIR CONTROL I LIFTER AIR CONTROL II BLANKLOADER, KICKER ECT. AIR CONTROL III SPECIAL (SLIDES) PERMANENT AIR FUNCTION ON / UP ON / DOWN ON / APPROACH OFF / RETURN ON OFF OLD ORDERING NUMBER PREFIX WDX IS STILL VALID, BUT DO NOT USE IT FOR A NEW DESIGN. MATERIAL: FINISH: SHEET STEEL TO MANUFACTURER'S CHOICE. FREE OF BURRS AND SHARP EDGES. DURABLY PAINTED WITH OIL RESISTANT COLOR. EACH PART MUST BE PERMANENTLY MARKED WITH FULL ORDERING NUMBER AND MANUFACTURER'S BRAND. PAGE: 17

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