PAD RETAINING AND SPRING APPLICATION PAGE

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2 WORLDWIDE DIE DESIGN AND CONSTRUCTION SPECIFICATIONS VEHICLE OPERATIONS SPECIAL PAD SIDE LOCK PIN USED WITH AERIAL CAM DESIGNS W DX MARK TYPE OF MATERIAL, MATERIAL LOT NUMBER, MANUFACTURER'S NAME AND FORD PART NUMBER. X 45 CHAMFER Ø47 ADD Ø3 DRILL HOLE THRU WHEN "L" DIMENSION IS OVER 500mm PIN MUST BE STRAIGHT WITHIN ±0.04 R 3 Ø5 h M X 0 DEEP 75 "L" Ø55 h SPECIFY "L" DIMENSION WHEN ORDERING L = 00 MIN. 40 ALL DIMENSIONS WITHOUT TOLERANCE STATED TO BE ±0.5 LOAD PERMISSIBLE PER PIN UNDER STATIC LOAD: 8,500 KG. LOAD PERMISSIBLE PER PIN UNDER IMPACT LOAD: 5,00 KG. SECURING DISC WILL BE SUPPLIED WITH PIN AS ASSEMBLY FOR EUROPE ONLY. FOR DIMENSION SEE PAGE 4. MATERIAL SPECIFICATION: 080M50 TO BS: PART : 983 OR C45K LIKE DIN 5 OR AISI-44 FATIGUE - PROOF. DO NOT SUBSTITUTE. RETAINER PIN WDX X LENGTH SEE W-DX4-40M PAGE 5, AND WDX4-50M PAGE 5. SAFETY PIN Ø4 DRILL THRU FOR COTTER PIN Ø Ø SAFETY PIN WDX DATE SEPT. 005 PAD RETAINING AND SPRING APPLICATION SECTION PAGE W DX4 0M

3 WORLDWIDE DIE DESIGN AND CONSTRUCTION SPECIFICATIONS VEHICLE OPERATIONS PAD SIDE LOCK PIN FOR DIES RUNNING WITH STATIC LOAD CONDITIONS W DX M X 0 DEEP L X 45 CHAMFER J G R 3 F ØH ØE h 30 ØD h MARK TYPE OF MATERIAL, MATERIAL LOT NUMBER, MANUFACTURER'S NAME AND FORD PART NUMBER. MATERIAL SPECIFICATION 080M50 TO BS: PART : 983 OR C45K LIKE DIN 5 OR AISI-44 FATIGUE-PROOF. DO NOT SUBSTITUTE. NOTE: BREAK ALL SHARP EDGES AND TREAT WITH RUST INHIBITER OIL FOR SHIPMENT. ALL DIMENSIONS WITHOUT TOLERANCE STATED TO BE ±0.5 SECURING DISC WILL BE SUPPLIED WITH PIN AS ASSEMBLY FOR EUROPE ONLY. FOR DIMENSION SEE PAGE 4. FORD PART NUMBER WDX WDX WDX WDX PIN SIZE D E F G H J L LOAD PERMISSIBLE PER PIN UNDER IMPACT LOAD 000 kg 500 kg 5000 kg 8000 kg LOAD PERMISSIBLE PER PIN UNDER STATIC LOAD 4500 kg 8500 kg 7500 kg 7500 kg SEE W-DX4-40M PAGE 3, AND WDX4-50M PAGE 3. DATE SEPT. 005 PAD RETAINING AND SPRING APPLICATION SECTION PAGE W DX4 0M 3

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5 DIE DESIGN AND CONSTRUCTION SPECIFICATIONS STAMPING BUSINESS UNIT NORTH AMERICA W DX DATE MAY-00 PAD RETAINING AND SPRING APPLICATION SECTION W DX4 0M PAGE

6 DIE DESIGN AND CONSTRUCTION SPECIFICATIONS STAMPING BUSINESS UNIT NORTH AMERICA W DX DATE MAY-00 PAD RETAINING AND SPRING APPLICATION SECTION W DX4 0M PAGE

7 DIE DESIGN AND CONSTRUCTION SPECIFICATIONS STAMPING BUSINESS UNIT NORTH AMERICA W DX DATE MAY-00 PAD RETAINING AND SPRING APPLICATION SECTION W DX4 0M PAGE

8 DIE DESIGN AND CONSTRUCTION SPECIFICATIONS STAMPING BUSINESS UNIT NORTH AMERICA W DX DATE MAY-00 PAD RETAINING AND SPRING APPLICATION SECTION W DX4 0M PAGE

9 <-- PREVIOUS PAGE POLYURETHANE BUFFER FOR RETAINER BOLTS NEXT PAGE --> O/ A O/ B THIS SURFACE MUST NOT BE MACHINED SIZE M M 0 M 4 M 30 FORD PART NUMBER WDX WDX WDX WDX A B EAO NAAO MATERIAL SPECIFICATIONS: POLYURETHANE SHORE HARDNESS ALL DIMENSIONS WITHOUT TOLERANCE IS TO BE + -.5%. SEE PAGES 5 THRU 8, AND JUNE 99 9

10 <-- PREVIOUS PAGE NEXT PAGE --> O/ A BUFFER RETAINER AND RETAINER BLOCK FOR RETAINER BOLT TYPE D TAP HOLE O/ B O/ E E H F J o C G BUFFER RETAINER SIZE FORD PART NUMBER A B C RETAINER BLOCK M WDX SIZE FORD PART M 0 WDX D NUMBER E F G H J M 4 M 30 WDX WDX M M 0 M 4 WDX WDX WDX MATERIAL SPECIFICATIONS: M 30 WDX AISI-08-CDMS OR STEEL MATERIAL SPECIFICATIONS: TO MANUFACTURES CHOICE. 055M5 TO BS 970: PART : OR St37-K ALL DIMENSIONS WITHOUT TOLERANCE TO DIN 5 OR AISI-08-CDMS IS TO BE ALL DIMENSIONS WITHOUT TOLERANCE IS TO BE + - NOTE: REMOVE ALL SHARP EDGES AND TREAT WITH RUST INHIBITOR OIL FOR SHIPMENT. EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S BRAND. SEE PAGES 5 THRU 8 0 MARCH 99

11 <-- PREVIOUS PAGE NEXT PAGE --> RETAINER BOLT M TYPE ASSEMBLY ONLY TO BE USED WHERE TYPE IS NOT PRACTICAL 5mm MAX. ADDITIONAL MOVEMENT DURING ACCELERATION OF PAD mm WITH PERMISSIBLE LOAD TO BE WELDED AT 3 SPOTS EQUALLY SPACED M 7 SOC. HD. CAP SCREW M X 0 LG TUBING SIZE EAO= O/ 8 X.5 WALL NAAO= O/ 9 X 3 WALL 0 A B PUNCH SHOE TUBING SIZE EAO= O/ X WALL NAAO= O/.3 X.77 WALL NORTH AMERICA ONLY. SAME HEIGHT AS KEYWAY BOSS. TRAVEL PUNCH PAD O/4 5 PERMISSIBLE LOAD 50 KG 550 LBS. WDX4-0-0 ITEM AMT. NAME THREADED ROD M TUBE SIZE-SEE ABOVE 3 RETAINER BLOCK 4 POLYURETHANE BUFFER 5 WASHER RETAINER HEXAGON CASTLE NUT 7 SOC. HD. CAP SCREW 8 COTTER PIN 9 PLAIN WASHER 0 TUBE SIZE-SEE ABOVE WDX WDX WDX FORD PART NO. OR BS NO. DIN 975 OR EQUIVAL,. MIN STRENGTH GRADE 8.8 ST-35 DIN 39 OR EQUIVALENT M BS 39 OR DIN 935 M BS 48 OR DIN 9 8 O/4 X 40 BS 574 OR DIN 94 DRILL HOLE IN ROD FOR COTTER PIN AT ASSEMBLY. BS 430 M TYPE A OR A3 DIN 5 ST-35 DIN 39 OR EQUIVALENT ORDERING EXAMPLE: WX4-0-0 A300 B45 BOLT LENGTH TUBE LENGTH RETAINER BOLT ASSEMBLY TYPE WITH M THREADS SEE W-DX4-40M PAGES &, AND W-DX4-50M PAGES &. MAY 000

12 <-- PREVIOUS PAGE NEXT PAGE --> RETAINER BOLT M0 TYPE ASSEMBLY ONLY TO BE USED WHERE TYPE IS NOT PRACTICAL 5mm MAX. ADDITIONAL MOVEMENT DURING ACCELERATION OF PAD mm WITH PERMISSIBLE LOAD TO BE WELDED AT 3 SPOTS EQUALLY SPACED M0 7 SOC. HD. CAP SCREW 9 M X 0 LG. 0 NORTH AMERICA ONLY. SAME HEIGHT AS KEYWAY BOSS. A B TRAVEL PUNCH SHOE PUNCH PAD O/ TUBE SIZE EAO= O/ 8 X.5 WALL NAAO= O/ 9 X 3 WALL TUBE SIZE EAO= O/ 5 X WALL NAAO= O/.99 X 3. WALL PERMISSIBLE LOAD 450 KG 990 LBS. WDX4-0-0 ITEM AMT. NAME THREADED ROD M0 TUBE SIZE-SEE ABOVE RETAINER BLOCK POLYURETHANE BUFFER WASHER RETAINER HEXAGON CASTLE NUT SOC. HD. CAP SCREW COTTER PIN PLAIN WASHER TUBE SIZE-SEE ABOVE ORDERING EXAMPLE: WX4-0-0 A300 B45 BOLT LENGTH 8 WDX WDX WDX FORD PART NO. OR BS NO. DIN 975 OR EQUIVAL,. MIN STRENGTH GRADE 8.8 ST-35 DIN 39 OR EQUIVALENT M0 BS 39 OR DIN 935 M BS 48 OR DIN 9 DRILL HOLE IN ROD FOR COTTER PIN AT ASSEMBLY. O/4 X 40 BS 574 OR DIN 94 BS 430 M TYPE A OR A3 DIN 5 ST-35 DIN 39 OR EQUIVALENT TUBE LENGTH RETAINER BOLT ASSEMBLY TYPE WITH M0 THREADS SEE W-DX4-40M PAGES &, AND W-DX4-50M PAGES &. MAY 000

13 <-- PREVIOUS PAGE O/ A WASHER RETAINER AND RETAINER BLOCK FOR RETAINER BOLT TYPE O/ B D TAP HOLE NEXT PAGE --> EAO= O/ NAAO= O/ E E G H F C 90 o WASHER RETAINER EAO ONLY SEE W-DX4-40M PAGE 5 0 SIZE M 0 M M 0 FORD PART NUMBER WDX WDX WDX A B C M WDX SEE W-DX4-0M PAGES AND MATERIAL SPECIFICATIONS: AISI-08-CDMS OR STEEL TO MANUFACTURES CHOICE. FINISH: GRADE A TO ISO 4759 / III OR DIN 5 WASHER TO DIN 7349 ARE SUITABLE NOTE: 4 8 SIZE D M M 0 RETAINER BLOCK FORD PART NUMBER WDX WDX E F G SEE PAGES AND H MATERIAL SPECIFICATIONS: 055M5 TO BS 970: PART : OR St37-K TO DIN 5 OR AISI-08-CDMS ALL DIMENSIONS WITHOUT TOLERANCE IS TO BE + - REMOVE ALL SHARP EDGES AND TREAT WITH RUST INHIBITOR OIL FOR SHIPMENT. EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S BRAND. JUNE 993 3

14 <-- PREVIOUS PAGE EUROPE ONLY SPRING PLUNGER F F O/3.5 NYLOK 3. O/ MX.0 "L" "T" TRAVEL SPRING PLUNGER ASSY. F "L" "T" FORD NUMBER NEWTON POUNDS NEWTON 0 WDX WDX WDX WDX WDX WDX WDX WDX F POUNDS FOR MAINTENANCE SPARE SPRING FORD NUMBER SEE W-DX4-50M PAGE 0 OR W-DX5-8M PAGE 3 SCRAP SHEDDING MATERIAL: STEEL TO MANUFACTURER S CHOICE. BRONZE BUSHING WITH SOLID LUBRICANT. PIN TO BE HARDEN. TREAT WITH RUST INHIBITER OIL FOR SHIPMENT. EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S BRAND. PURCHASE FROM: SANKYO OILLESS 4000 BRENTWOOD DR STERLING HEIGHTS, MICH (80) END FEB. 00