EZ Build Assembly and Installation

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1 Form No March 2012 EZ Build Assembly and Installation Lot Pro Diamond Edge Plow with E-72 12V Hydraulic Unit Meyer Products LLC reserves the right, under its continuing product improvement program, to change construction or design details, specifications and prices without notice or without incurring any obligation Printed in the U.S.A. Meyer Products LLC Euclid Ave. Cleveland, Ohio Phone

2 Table of Contents General Information... 1 Illustrated Parts Lists Attaching Plow to EZ Build Assembly... 5 Vehicle Side Wiring Diagram Drop Speed Adjustment... 7 Stop Bolt Adjustment... 7 Mount Plow System To Vehicle... 8 Dis-Mount Plow System From Vehicle... 9 Pre-Delivery Inspection Accessories Web Based Support Service Manuals EZ-Troubleshooter Owners Manual Mount/Dismount Videos TechSupport/ServiceManualsandInstallationInstructions.aspx GENERAL INFORMATION techsupport/eztroubleshooter.aspx Please visit our website to find our most updated technical information. TechSupport/OwnersManuals.aspx =PLDE0602B305314D92&feature=e dit_ok Always disconnect battery prior to installation. SAFETY PRECAUTIONS should be used when Quik Lift is in a RAISED position. LOWER plow to the ground when vehicle is PARKED. OVERHAUL and SERVICE information is covered on separate instructions. Lift arm should be removed from vehicle if / when snowplow is removed. Tool list for Plow assembly: Pliers 1/2" socket 1/2" box wrench 9/16" box wrench 9/16" socket 3/4" box wrench 15/16" box wrench 15/16" deep well socket Note: 1. Connect ground cable to negative side of battery for a solid connection to ground. 2. Route all cables away from moving engine parts, Manifolds, and sharp sheet metal. 3. For weather protection, coat all connections with Meyer Dielectric Grease Part No The vehicle must be equipped with a Heavy Duty Battery (70 Amp, Hr. Min.), 550 C.C.A. and Alternator (60 Amp. Min.) to obtain maximum performance. 5. Follow these instructions explicitly. Warranty does not apply to a Meyer product which has been negligently or improperly assembled or installed. ADDITIONAL BATTERY CONNECTIONS 1. When attaching cables to battery with side post terminals, use M.P. Adaptor Part # Coat battery connections with battery terminal coating. TORQUE CHART FOOT POUNDS Bolt Nut Size Gr. 2 Gr. 5 Gr. 8 1/ / / / / / Please check the contents of your crate. Page 2 shows the assembled parts in the left hand column and the accessory box in the right hand column. Page 3 is the diagram for the left hand column of page 2. (1)

3 Parts Diagram E-72 EZ Build Item Part No. Qty. Description LPTE E-72 Plus Mount Assy Lift Cylinder 1.75 x 8 SAE Ram L.H. with Hose & Fittings Ram (1-1/2 x 10 ) Hose Ass y. SAE 1/4 x 54 Lg SAE 6 x 90 Degree Elbow M Ram R.H. with Hose & Fittings Ram (1-1/2 x 10 ) Hose Ass y. SAE 1/4 x 33 Lg SAE 6 x 90 Degree Elbow M Blue Handle Pin Hydraulic Mounting Bracket A-Frame Lot Pro Plus Cover Strap E-72 Lift Unit Cover Lift Ass y. (Unit only) Lift Frame Clevis Lift Arm Bolt H 5/16-18 x 1-1/2 Gr Bolt H 3/8-16 x 1 Gr Bolt H 5/8-11 x 3-1/4 Gr Bolt H 5/8-11 x 3-1/2 Gr Bolt H 5/8-11 x 4-1/2 Gr Bolt H 5/8-11 x 5 Gr Bolt H 5/8-11 x 5-1/2 Gr Locknut 5/ Locknut 5/ Lockwasher 3/ Lockwasher 5/ Cotter Pin 3/16 x 1-1/ Cotter Pin 1/4 x Crank Stand Slotted Nut King Bolt 1-8 x 5-1/ Pin 1 x Plow Side Harness Degree Elbow Hose Ass y SAE 1/4 x 22 Lg. Parts List Item Part No. Qty. Description Accessory Box Power Cable Nite Saber II Kit Plug Bracket Kit Plug Bracket Plate Bolt H 5/16-18 x 1 Gr Lockwasher 5/ Finish Nut 5/ Bolt H 5/16-18 x 3 Gr Plow Marker Kit Plow Marker Bolt H 5/16-18 x 1 Gr Locknut 5/ Flatwasher 5/ Light Bracket LH Light Bracket RH Receiver Tube Cap Starter Solenoid - 12 volt Hardware bag S. Tap Screw 1/4-14 x 3/ Split Bushing X 1 Pistol Grip Controller Universal Truck Side Harness Hardware Bag Bolt H 5/16-18 x 1-1/4 Gr Bolt H 5/8-11 x 1-3/4 Gr Locknut 5/ Lockwasher 5/ Finish Nut 5/ Pivot Bar Spring Bolt H 5/8-11 x 3 Full Thread /8-11 Jam Nut Parts indented are included in the carton, bag or assembly under which they are indented. Meyer Products LLC reserves the right, under its continuing product improvement program, to change construction or design details, specifications and prices without notice or without incurring any obligation. (2)

4 41500 E-72 Assembly E-72 Specific Components (3) 28 30

5 Lot Pro Trip Edge Lot Pro Trip Edge Parts List Part No. Part No. Part No. Part No. Item LPTE-7.5 LPTE-8.0 LPTE-8.5 LPTE-9.0 Qty Description LPTE Moldboard Assy Moldboard Weld Cutting Edge Bolt C 5/8-11 x 2 Gr.5 & Locknut (Kit of 10) Trip Edge Weldment T-Bar Weldment Pivot Pin 1 x 3-5/ Pivot Pin 1 x 8-3/4 w/grease fitting Cotter Pin 3/16 x 1-1/ Eye Bolt w/locknut & Cap Trip Spring Bolt H 5/8-11 x 2-3/4 Gr Locknut Esna 5/ Wear Shoe Assy Runner Washer Lynch Pin Parts indented are included in the assembly under which they are indented. Meyer Products LLC reserves the right, under its continuing product improvement program, to change construction or design details, specifications and prices without notice or without incurring any obligation. (4)

6 20 A. Attach L.H. and R.H. Light Brackets (48 & 49) to the side plates of Lift Frame (14) in the upper two holes using 5/16 18 x 1-1/4 bolts (56), 5/16 lockwashers (57), and 5/16 18 hex nuts (58). Note: Light brackets may be adjusted down two levels in height for better appearance on lower profile vehicles. Tighten all fasteners to their proper torque B. Attach Pivot Bar (61) to Moldboard with 5/8-11 x 1-3/4 bolts (57) and 5/8-11 locknuts (58) Attaching Plow to EZ Build Assembly C. See below for trip spring adjustment. Note: Proper tension is attained when Trip Spring (74) coils just begin to separate and then tightening top locknut four additional turns. Tighten bottom Locknut (20530) to secure Eyebolt in position. Install Eyebolt caps (07031) over exposed threads. RIB D. Attach Plow Markers (44) to moldboard using 5/16-18 x 1 Bolt (45), 5/16 Flatwasher (47) and 5/16-18 Locknut (46) E. Attach the Lift Chain to the Lift Arm (16) through the two hooks on the lift arm. Adjust the lift chain at the lift arm so that there are 2-3 links of slack. This ensures that the plow blade will lift fully and be able to follow the ground contour while plowing (5)

7 Vehicle Side Wiring Diagram Red POS NEG BATTERY White Black Black Ground "A" "B" "C" "C" Harness To Plow Light "A" Orange to "B" Light harness of light modules Adapter "B" Harness Power/Ground Park &Turn Blue (Reverse Signal) Hydraulic Solenoid Color Code: OPERATION - SOLENOID COMBINATION RAISE - Motor Solenoid + B Solenoid LOWER - A Solenoid Only LEFT ANGLE - Motor Solenoid Only RIGHT ANGLE - Motor Solenoid + C Solenoid COIL COLOR CODE MOTOR SOLENOID - WHITE WIRE A - BLACK WIRE B - RED WIRE C - GREEN WIRE GROUND WIRE EACH COIL BLACK W/WHITE STRIPE F. Run Universal Truck Side Harness (55) through a hole in grille and into the engine compartment. Sandwich vehicle grill between Plug Bracket (38) and Plate (39) using Bolt H 5/16-18 x 3 (43), 5/16 Lockwasher (41) and 5/16-18 Finish nut (42). Secure Universal Truck Side Harness (55) to Plug Bracket (38) using Bolt H 5/16-18 x 1 (40), 5/16 Lockwasher (41) and 5/16-18 Finish nut (42). Secure Universal Truck Side Harness (55) from any hot / moving parts with tie wraps as needed. E-72 Fill level line E-72 Fill Plug G. Drill a 1-1/4 Diameter Hole thru firewall to install split bushing (53) and extend the harness into the cab of the vehicle. Fused lead from Universal Truck Side Harness (55) must be attached to terminal in fuse panel that is activated only when the ignition key is on. H. Install Motor Solenoid (51) to metal surface in engine compartment using Self Tapping Screws (52). (Solenoid must be grounded to operate). Attach Red Power Cable (55) to a large terminal on Motor Solenoid (51). Attach Black Ground Cable (55) to negative (-) terminal of battery. Attach Red Power Cable (37) to positive (+) terminal of battery and remaining large terminal on Motor Solenoid (51). Attach small white wire from harness (55) to small terminal (S) on Motor Solenoid (51). Attach small Black/white stripe wire from harness (55) to small terminal (I)(ground) on Motor Solenoid (51) Attach Blue wire to a reverse signal on the vehicle. The blue wire is sensing when the vehicle is in reverse in order to operate HFP (Hands Free Plowing) Diode packed in Controller box (S) terminal white wire (I) terminal black wire w/white stripe For snow plow light installation see separate instructions. Orange wire on Harness (55) will attach to both orange wires of the B harness supplied in the Light Module Kit. Reference Form Route Cables C (Yellow) from module to Harness (55). Connect both C Harness female ends to the male corresponding ends of the Harness (55). Connect both male ends from the snow plow light to the female ends on the Plow Side Harness (34). Check snow plow light blinkers to make sure the wires have not been reversed. Note: All electrical connections should have both ends coated with a dielectric grease, Meyer Part No , prior to final installation. This will ensure a good connection and help in preventing corrosion. I. Add Meyer M-1 Hydraulic Fluid Part No to reservoir and bleed the Angle Cylinders, proceed as follows: a. Remove Fill Plug from reservoir to add fluid during charging. b. Operate the Angle cylinders (2 & 5) until they are filled with Meyer M-1 Hydraulic Fluid and are not spongy. c. Top off the unit to the fill line on the reservoir with Meyer M-1 Hydraulic Fluid. NOTE: Proper fluid level is to the fill line on the reservoir for the E-72. It must be checked with the lift cylinder fully retracted. (6)

8 I. Refer to Operation and Maintenance Manual for complete controller operation. J. After all electrical connections have been made the drop speed of the plow may be evaluated / adjusted. To adjust, loosen the hex nut and adjust in to slow the drop speed and out to make it faster. After ideal drop speed it achieved, retighten the hex nut. See below. After cycling of the plow, recheck oil level. E-72 Lower Adjustment (left side of hydraulic unit): Loosen jam nut and turn knob clockwise to slow the drop of the plow and counter clockwise to speed the drop of the plow. Tighten jam nut. K. Assemble adjustable stacking stop bolts to lift frame (14) using 5/8-11 x 3 bolts (63), lockwasher (27) and jamnuts (64). See below. Note: Adjustment must be made after moldboard assembly is installed. Adjustment bolts (63) should make contact with the a-frame before any part of the A-Frame/ Sector or moldboard come in contact with the lift arm and, or hydraulic unit while raising the snowplow or stacking snow. Moldboard should be checked in all positions. (7)

9 Mount Plow To Vehicle For Mounting and Dis-mounting instructional video s please visit E. Remove crankstand from a-frame. A. Pull vehicle into plow assembly and push plow assembly forward an inch or two. B. Twist handles on both sides to engage spring loaded pins. F. Attach crankstand to lift frame. C. Push back on lift frame until both pins spring thru mount on vehicle. D. Adjust crankstand until it is no longer in contact with the ground. G. Remove weather cover on male end and connect one piece electrical plug. The spring loaded cover will lock one piece plug. (8) Meyer Products assumes no responsibility for installations not made in accordance with these instructions.

10 Dis-Mount Plow From Vehicle For Mounting and Dis-mounting instructional video s please visit A. Press down button until float light turns blue. E. Adjust crankstand until crankstand comes into contact with the ground and then turn 1 to 2 revolutions. B. Push lift arm down until there is slack in the chain. F. While slightly pushing the lift frame towards vehicle pull handles on either side to disengage pins then twist until the leg locks the pin in the open position. C. Remove crankstand from lift frame. G. Disconnect one piece electrical plug and install weather cover on male end. D. Attach crankstand to a-frame Meyer Products assumes no responsibility for installations not made in accordance with these instructions. H. Back vehicle away from plow assembly. (9)

11 PRE-DELIVERY INSPECTION Vehicle Make: Vehicle Year: Vehicle FGAWR: Installing Company: Vehicle Model: Vehicle VIN#: Mounting Type: Plow Type: EZ Plus Hydraulic Serial Number: Moldboard Serial Number: All bolts torqued to specification Suspension interference Clevis height Clevis height in inches Diode Installed Trip springs adjusted Lift Chain Adjusted 11-1/4 Check for hydraulic fluid leaks Hydraulic fluid Level Dielectric grease applied to ALL electrical connection All wires/modules secured Plow Stops Adjusted (plow cannot bump hyd. unit) Controller Operation Controller Turns Off when vehicle shut off Plow Operation Up Plow Operation Left Plow Operation Right Plow Operation Down Plow Drop Speed Adjusted Plow Light Blinker Left & Right Operation Plow Light Low & High Beam Operation Plow Lights Adjusted Plow Mount/Dismount reviewed with Customer Plow Operation reviewed with Customer HFP (Hands Free Plowing) reviewed with Customer Warranty/Registration/Owners Manual reviewed with Customer Comments: Inspected By: W.O.# Date: Customer Signature: E-72 unit serial number is under the cover attached to the hydraulic unit. Serial Number Decal Locations Moldboard serial number is attached to the back of the moldboard. (10)

12 Please visit for a complete listing of accessories Lot Pro Diamond Edge Moldboard Accessories CUTTING EDGE KITS DEFLECTOR KITS CURB ADJ. BOX FIXED PART NO. DESCRIPTION Steel Rubber Urethane Molded Rubber Poly GUARDS WINGS WINGS WINGS LPTE 7.5 STEEL 08179* LPTE8.0 STEEL 08181* LPTE8.5 STEEL 08183* LPTE9.0 STEEL 08215* *Included with moldboard Controllers and Controller Accessories 22790X Joy Stick 22690X Pistol Grip (standard) 22695X Pistol Grip DLX Touch Pad (need adapter) Joy Stick Cradle Mount Pistol Grip Cradle Mount Degree Cradle Adapter (10 ) (20 ) Floor Mount Mounting Accessories Meyer Winch Cradle Brush Guard Optional Light Guards ( Ford) ( 99 + Chevy) ( 99 + Dodge) 2012 Printed in the U.S.A. (11) Meyer Products LLC Euclid Ave. Cleveland, Ohio Phone info@meyerproducts.com

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