Parts List For. Air Hydraulic Pump Model 15900, 15920, 15940

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1 Rev 03/08 IMPORTANT RECEIVING INFORMATION Visually inspect all parts for shipping damage. If you find shipping damage, notify the carrier at once. Shipping damage is not covered by your warranty. The carrier is responsible for all costs of replacement or repair caused by shipping damage. CONTENTS Parts List for 15900, 15920, Instructions for retainer replacement 2324 Circuit Way, Brooksville, FL Phone (352) Toll Free (877) Fax (352)

2 Model 15900,15920,15940 Note: These views may not be exact Representations of your pump due to The variations of pumps listed, but all parts have been accounted for and are in this parts list. Item Part No Stock No Qty Description Item Part No. Stock No Qty Description Foot Pedal * Decal for 15920,15940) * Retaining Ring Spring Clip Pin Trade Name Decal Screw(#9-15x1 ;Torque to 25/35in.lbs for 15900) Screw (Torque to 35/45 in. lbs;for 15940) * Reservoir Gasket (for 15900) * Reservoir Gasket (for 15920) * Reservoir Gasket (for 15940) Reservoir (for 15900) OR91 Reservoir (for 15920) Warning Decal PARTS INCLUDED BUT NOT SHOWN Screw (#9-15x1 Lg; torque to 25/35 in. lbs, for Pump Mounting purpose only for 15900) Screw (#9-15x1 Lg; torque to 25/35 in. lbs, for Pump Mounting purpose only for 15940) Part numbers marked with an asterisk(*) are contained in a Repair Kit see sheet 5 or 6 for individual repair kit information Reservoir (2 gal. plastic for 15940) 2

3 Model 15900,15920,15940 TOP & END VIEWS Item Part No Stock No Qty Description Item Part No. Stock No Qty Description Item Part No. Stock No. Qty Description Item Part No Stock No Qty Description Cap Screw (10-24 UNC x 1-1/4LG: torque to 50/60 in lbs.) * O-Ring (13/16 x5/8x3/32:nitrile) Intake Air Valve Body Pump Body Soc. Hd Cap Screw * Foam Tube UNC x 3-1/2 Lg: Torque to 85/95in.lbs oiled. Note: (Cross torque in incre of 30in. lbs.) BK2 1 Cover Plate(15900) Relief Value ( When ordering a replacement relief valve to stamped number on the outside of the relief valve, see note below. Apply loctite 592 or equivalent & torque to 150/170 in. lbs BK2 1 Cover Plate(15920) BK2 1 Cover Plate(15940) NOTE: Standard relief valves are set at 10/100/10,000PSI. Relief Washer Soc.HD Cap Screw (10-24 UNC x) Release Valve Body Pressure Plug(3/8 NPTF Breather/ Filler Cap valves pre-set at special setting are available. Refer to your pump model number 3

4 BASIC PUMP ASSEMBLY Note: These views may not be exact representations of your pump due to the variation of pumps listed, but all parts have been accounted for and are in this parts list See Detail 60 61, , , ; See Detail B DETAIL B 4

5 Model 15900,15920,15940 Item Part No Stock Qty Description Item Part no Stock No Qty Description No * Air Valve Poppet Retaining Ring (Internal; for all reservoir sizes except 2 gal. Reservoirs buit after June 1, 1998) * O-ring(1 x 5/8 x 3/16) * Copper Washer (1 x.765 x 1/32) Muffler * U-cup & Backup * Gasket * Retainer(NOTE: see instructions for retainer replacement, sheet 6 of 6) Piston Body * Back up Washer * Piston Ring * Compression Spring (1.452 O.D. x 4-7/16 lg) Piston * O-ring (2-5/16 x2-1/8 x 3/32) * O-ring (1 x ¾ x 1/8) * O-ring (3/4 x 9/16x 3/32) Bumper Spring Guide Check Valve Body Air Cylinder ( note: Locate groove on upper half(top) of pump with chamfered tube end towards rear head as shown) * Filter Disc * Compression Spring (3/16 O.D. x 1-11/16 Lg) * Retaining Ring * O-ring(.900x706x.097) (9/16 th hole) * O-ring (3/4 x ¼ x1/16: Urethane) * O-ring (1-5/8 x 1-1/8 x1/8) Exhaust Valve Stem * Lockwasher for#10 bolt * Gasket Screw (#10-24 x ½ Lg.;torque to 50/55 in lbs.) Piston End Plate * Washer (3/8 x 1/4 x1/32) Cap Screw (1/4-20 UNC X 3/8 Lg.; Torque to 90/110 in. lbs.) * Piston Poppet * Compression Spring * Compression Spring (.485 O.D. x.915 Lg) * Steel Ball (9/32 Dia.; For15900,15920,15940) Relief Valve (When ordering a replacement relief valve. Apply loctite 592 or equivalent & torque to 150/170 in lbs Piston Cylinder (Torque to 90/100 ft lbs. oiled) * Steel Ball (1/4 dia.; for ) * Copper Washer (3/4 x 19/32 x 1/32) Filter Adapter(torque to 40/50ftlbs.loiled;for15900,15920)(see sheet 5 of 6 for pumps with 2 gal reservoirs) Filter ( for all reservoir sizes except 2 gal built after June 1,1998) * Screw(8-32 UNC x 3/8 Lg; Torque to 12/18in lbs) Rear Head Compression Spring (3/8 OD x 1-1/2 Lg) Soc. Hd Cap Screw (8-32 UNC x 1/4Lg) Seal Guide * Filter Disc * O-ring(7/16x5/16x1/16) Parts numbers marked with asterisk(*) are contained in a Repair Kit see sheet 5 for individual repair kit information. 5 NOTE: standard relief valves are set at 10,100/10,700 PSI relief valves pre-set at special settings are available. Refer to your pump model number.

6 BASIC PUMP ASSEMBLY Item Part No Stock No Qty Description * Foam Tube Release Valve Button * O-ring(3/8x1/4x1/16) * Compression Spring (3/8 OD x1/2lg) Poppet retainer * O-ring(1/2x3/8x1/16) Dowel Pin ( Note: Place tapered end toward ball) Release Valve Poppet * Steel Ball (3/32 diam) Ball Retainer * Compression Spring(1/8 O.D.x ½ Lg) Part Numbers marked with an asterisk(*) are contained in a Repair Kit see below for individual repair kit numbers FILTER ADAPTER ASSEMBLY AFTER 6/01/98 For 2 Gallon Reservoirs Only (Reference Part Number 48007) Item Part No Stock No Qty Description Adapter Filter Filter 75 REPAIR KITS No No No RK 15920RK 15940RK 6

7 INSTRUCTIONS FOR RETAINER REPLACEMENT Your pump s retainer is locked into place by one of the following methods. Determined which method was used on your pump s retainer. Then followed the appropriate steps to remove the old and install and stake the new. Method 1 Retainer shows no sign of stake marks 1. This retainer has been locked in place with a Loctite product. To replace it, a moderate amount of heat needs to be applied to the cylinder nut (in the area of the retainer) to soften the existing Loctite allowing it to be removed. 2. Install the new retainer into the cylinder nut and torque to 80/100 in. lbs. Note: Do not use a Loctite product this time but stake the new retainer in place according to instructions in Step To lock retainer into place, use a center punch positioned in the seam between the retainer and the Cylinder nut and stake the new retainer in two places approximately 180 apart. Method 2 Retainer has two stake marks in the seam between the retainer and the cylinder nut. 1. For replacement of this retainer, the stake marks must be removed. Using 1/8 or larger diameter drill bit, remove the exiting stakes by drilling a short distance into the stake marks. Remove the retainer. 2. Install the new retainer into the cylinder nut and torque to 80/100 in. lbs. 3. To lock retainer into place, use a center punch positioned in the seam between the retainer and the Cylinder nut and stake the new retainer in two places approximately 180 apart.\ Thread Seam Cylinder nut Retainer Stake marks No stake marks 7

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