5035 A/E. Rim Clamp Tire Changer. Parts Identification
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1 5035 A/E Rim Clamp Tire Changer Parts Identification READ these instructions before placing unit in service KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators J. P. Hennessy Drive, LaVergne, TN USA / / Manual Part No.: HENNESSY INDUSTRIES INC. Manufacturer of AMMCO, COATS and BADA Automotive Service Equipment and Tools. Revision: 4/13
2 A/E Rim Clamp Tire Changer
3 Ref Part # Description Skt. Hd. Cap Scr., 3/8-16 x 1", Gr Table Top Plate Clamp Carrier/Cover - Cylinder End Roll Pin - Ø1/4" x 3/4" Link Bolt - Table Top Cap Plug - 1-5/8" Dia Pivot Link W/C Pivot Plate - Table Top Pivot Block Flange Whiz-lock Scr., 5/16-18 x 5/8" Carrier/Cover - Clamp Nut - Lock, 1/2", Gr Cylinder Assembly-Table Top Nut - Lock, 1/2", Gr MM x 40mm Hex Head Bolt Gr Washer - Molded, Ø16mm Spider Assembly Pulley-Transmission Rotary Coupling Assembly O-Ring Seal, Large (2-244) O-Ring Seal, Small (2-142) Washer - Ø2" X Ø2 3/4" x /8-16 x 6" Gr5 Capscrew /8 Flat Washer, Zinc Plate /8-16 x 6" Gr5 Capscrew /8 Flat Washer, Zinc Plate Transmission Kit /8-16 x 6" Gr5 Hex Hd Cap Screw Belt /8 Flat Washer, Zinc Plate /8" Whiz Lock Nut Gr /8 Flat Washer, Zinc Plate /8-16 Hex Lock Nut Gr Motor Pulley - Air Motor Motor Mounting Bracket (Red) Hx.Hd.Cp.Scr., 1/4-20 x 1", Gr /8-16 Hex Lock Nut Gr Air Motor /8" Whiz Lock Nut, Gr.5 Ref Part # Description /4-20 Nylon Insert Lock Nut Gr " Bead Loosener Cylinder Assbly /4"-10 Gr.5 Nylon Insert Lock Nut Clip, Clevis Gauge Lens, Screw On Clevis Pin-5/8 x 1-3/ Side Cover Panel /4" H.H. Self Tap Scr., Gr Lube Bottle (Red) Lube Applicator Pedal Inflation /8" Self Tap Screw Gr Bushing (1/4" Valve) /4" Valve Comp /4" Valve Ported 1/4"-18 NPT Bushing (3/4" Valve) /8 x 3-1/4 Clevis Pin Inflation Brkt Hitch Pin Retainer /8" Ext. Tooth Lock Washer /8" N.F. Jam Nut Gr /4" Ext. Tooth Lock Washer /4" N.F. Jam Nut Gr Chassis /4-10 x 5 Hex Hd. Cap Scr, Gr Washer, 1 1/2" x.812 x Washer, 1 1/2" x.812 x /4"-10 Gr.5 Nylon Insert Lock Nut /8" Whiz Lock Nut, Gr /8" Whiz Lock Screw, Gr Tower/Air Receiver (Red) /8" Whiz Lock Nut, Gr /8" Whiz Lock Screw, Gr Warning Decal (Standard) Adjustment Knob Assembly Plastic Fastener Flanged Air Gauge w/fasteners /4 x 7-1/2" Gr5 Hex Hd Cap Scr Washer, 3/4" Ref Part # Description Safety Valve Reducer Bushing 3/4 x 1/4 NPT Handle Grip, Black Flex 3/4 I.D Lock Handle/Lift Cam W/C /8 Snap Ring Wave Washer, 1-5/8 Dia Spring-Vertical Slide Knob-Vertical Slide /16-1 x 1-1/2 BH Soc Cap Scr, Gr Pivot Pin-Swing Arm Swing Arm (Red) /8 Snap Ring /2"-13 Jam Nut Gr /2"-13 Jam Nut Gr Lock Plate Lift Pin-Lock Plate /2 x 5/8 Shoulder Screw Vertical Slide Shaft Bumper-Rubber Accessory Box Assembly Counter Bore Cap Screw 1/4-20 x 3/ Roller.562 Diameter x.515 LG Warning Decal Dipstick-Transmission, Cap Plug MM x 25MM Dowel Pin /4-20 x 1/4 Soc.Hd.Set Scr, Gr Washer 7 ga. x.406 ID x 1.28 OD /8" Whiz Lock Screw, Gr Pivot Pin, B.L. Cylinder Rod B.L. Spring Bead Loosener Arm /4-10 x 5 Hex Hd. Cap Scr, Gr Washer, 3/4" /4" Belleville Washer BL Washer Spacer Bead Loosener Shoe Grip-Handle /4"-10 Gr.5 Nylon Insert Lock Nut Bead Loosener Front Pad B.L. Center Pad Valve, 4-Way w/pull Pin Valve, 4-Way w/pull Pin 5035 A/E Rim Clamp Tire Changer 3
4 Ref Part # Description Valve, 4-Way w/pull Pin Cam Mounting Block /4" H.H. Self Tap Scr., Gr Bracket-Valve Mounting Extension Spring, Pedal x 3/8 Soc Head Cap Scr, Gr Extension Spring, Pedal Cotter, Hair Pin Pedal Shaft Washer Bar-Valve Brkt. Spacer Hair Pin Cotter Nut - Lock, Nyl. Ins., 1/4-20, Gr /16" Flat Washer Bearing-Nyliner, 1/2" * Bootie, Rim Clamp, Pkg of Wave Washer, 5/16" I.D Lever-Cam Follower Clevis Pin 3/16" x 1-1/2" Pedal, Standard Bearing-Nyliner, 1/2" Spacer-Pedal Bearing-Nyliner, 1/2" Hose Clamp, 6" Pedal, Standard Bearing-Nyliner, 1/2" Spacer-Pedal Bearing-Nyliner, 1/2" Pedal, Standard /4 x 1-1/4 Hex HD Cap Screw Gr Bearing-Nyliner, 1/2" Torsion Spring Sleeve-Torsion Spring Bar-Valve Brkt. Spacer Spring Stop Bracket Nut - Lock, Nyl. Ins., 1/4-20, Gr Foot Pedal Guard (Red) /8" Self Tap Screw Gr /4" H.H. Self Tap Scr., Gr #3 Woodruff Key Washer, 3/4" /4"-10 Gr.5 Nylon Insert Lock Nut Mount Demount Head Assembly Ref Part # Description Operating Instructions (Std) /16 x 1 Torx Screw, Gr Inflation Warning Decal Cylinder Assembly-Table Top /16-18 x 3/8" SHCS Gr Bead Lifting Tool /4" NPT Brass Close Nipple /8-16 x 3/4 Self Tap Screw Gr /8" Hose Fitting /4" x 90 Street Ell Table Top Plate without Jets /8" Hose Fitting * /4" x 90 Street Ell * Accessory Tray Kit * Tire Spreader * Spreader Base-Rim Clamp * Motorcycle Clamp (Tall) * Motorcycle Clamp Kit (Tall) * ATV Clamp (Tall) * ATV Clamp Kit (Tall) * Drop Center Aid * Plastic Clamp Jaw Manifold/Gauge Protector Air Gauge * California Gauge Kit Male Elbow 1/4 NPT x 3/8 Tube Nylon Tube 3/8 OD x 15.5" Lg Tube Protector Male Brch. Tee 1/4 NPT x 3/8 Tube Hose Clamp-1/4 I.D. Hose Fitting-90 Deg. Male Elbow Fitting, Barbed 1/4" Hose Clamp-1/4 I.D. Hose /4 x 8" Hose /4" Brass St. Fitting Hose Clamp-1/4 I.D. Hose Rotary Coupling Adj. Clamp Plunger/Spring Assem Decal, Release Valve Fitting, Barbed 1/4" Hose Clamp-1/4 I.D. Hose Ø1/4" x 22" Hose Ø1/4" x 22" Hose Ref Part # Description Hose Clamp-1/4 I.D. Hose /8 x 20" Nylon Tube /4" Brass St. Fitting /4" Brass St. Fitting Male Elbow 1/4 NPT x 3/8 Tube Shim Kit-Swing Arm /8 x 20" Nylon Tube Hose 3/8 x 17-1/4" Lg Male Brch. Tee 1/4 NPT x 3/8 Tube /8" Hose Fitting /8 x 20" Nylon Tube Male Brch. Tee 1/4 NPT x 3/8 Tube Male Elbow 1/4 NPT x 3/8 Tube /4" Brass St. Fitting Hose Clamp-1/4 I.D. Hose Ø1/4" x 22" Hose Ø1/4" x 22" Hose /8 x 20" Nylon Tube /8 x 20" Nylon Tube Hose Clamp-1/4 I.D. Hose /4" Brass St. Fitting Hose Clamp-1/4 I.D. Hose /4 x 90 Brass Fitting Male Elbow 1/4 NPT x 3/8 Tube Valve, Quick Exhaust Nipple - Close, 1/4 NPT /8" NPT Close Nipple /2" x 3/8" Reducing Elbow Muffler-1/2" NPT Male Elbow 1/4 NPT x 3/8 Tube " Bead Loosener Cylinder Seal Kit " Bead Loosener Cyl. Bot. Cap /4"-10 Gr.5 Nylon Insert Lock Nut Bead Loosener Cyl. Steel Washer Bead Loosener Cyl. Steel Washer Bead Loosener Cylinder Shaft Bead Loosener Cylr Sleeve Barrel /2-13 x 9" Long HHCS Gr Ø3/4" X 27" Hose (Black) Hose, 1/4 x 15" /4" x 9-1/2" Hose (Black) Hose 3/8" x 36" Lg Hose Clamp-1/4 I.D. Hose A/E Rim Clamp Tire Changer
5 Ref Part # Description Hose Clamp-1/4 I.D. Hose /8" Hose Fitting St. Fitting, 3/4" NPT x 1/4" NPT /4" Hose Clamp Poppet, 3/4" Valve Spring, 3/4" Valve End Cap, 3/4" Valve Fitting, Special Male Branch Tee Hose Clamp-1/4 I.D. Hose /4 Nylon Elbow Male Elbow 1/4 NPT x 3/8 Tube /4" Brass St. Fitting Hose Clamp-1/4 I.D. Hose Poppet, 1/4" Valve Poppet Spring, 1/4" Valve End Cap, 1/4" Valve Nylon Tube 3/8" x 20" Lg Spl Tee-1/4 NPT x 3/8 x 1/4 Tube Valve-Piloted /4" NPT Male Run Tee Hose Clamp-1/4 I.D. Hose Hose Clamp-1/4 I.D. Hose Ø1/4 x 12" Hose Volumn Chamber /8" Brass Hex Nipple Pressure Repeater Fitting-90 Deg. Male Elbow Hose Clamp-1/4 I.D. Hose /8" Inline Filter Regulator Male St Fit. 1/8 NPT x 1/4 Tube Hose Clamp-1/4 I.D. Hose Hose 1/4" x 6" Decal - Lubrication Notice Pulley 5/8" Shaft Manifold Bleed Valve Assembly /4" Brass St. Fitting Hose Clamp-1/4 I.D. Hose Hose 3/4" x 61" Lg Hose Clamp-1/4 I.D. Hose Hose Clamp-1/4 I.D. Hose Hose 3/4" x 61" Lg Hose Clamp-9/16 I.D. Hose Air Chuck Ref Part # Description Strainer Screen Fitting, Straight-3/4" /4" Hose Clamp Seal Kit, T.T. Cylinder Cap-Cylinder Bottom /2-13 Locking Jam Nut, Gr /16-18 Nylon Insert Lock Nut Gr Shaft-Tabletop Cyl Sleeve-Cylinder Cap-Cylinder Top Tie Bolt-Tabletop Cylinder Ø1/4 x 12" Hose Nylon Tube 1/4 OD x 10" Lg " Bead Loosener Cylr Top Cap /4" Hose Clamp /4" Hose Clamp Muffler Filter/Lube Bracket /4" H.H. Self Tap Scr., Gr Bootie-Duckhead (Single) Bootie-Duckead(Pkg of 2) Bootie-Mount/Demount Head (Pkg of 12) Caution Decal-B.L Filter/Lubricator Cover /4-20 x 1-3/4 H.H. Cap Scr., Gr /4-20 Whiz Lock Nut, Gr /4" Brass St. Fitting Air Motor Repair Kit Lube Bottle Brkt-Red Panel/Side Cover Motor Adjustment Bracket Tinnerman Sq. Captive Nut 3/ /8" Whiz Lock Screw, Gr Ø3/4" Hose Ring Clip /4" H.H. Self Tap Scr., Gr Key-Motor Pulley Electric Motor - 115v 60Hz Electric Motor - 220v 50Hz Motor Capacitor Only /16-18 x 1 Ser. Wash.Hd.Scr., Gr Ground Cable Ref Part # Description Motor Cable Assembly, 115V 60Hz Motor Cable Assembly, 220V 50Hz Wire Joint Cord-Entrance to Switch x 3/8 Soc Head Cap Scr, Gr Bracket-Valve Mounting Lever Assembly - Switch Shoulder Screw - 5/ Nut - Lock, Nyl. Ins., 1/4-20, Gr Spacer - Sw Pedal Lever-Red /4-20 x 3/4 Hex Hd Cap Scr Gr Cover-Switch " Cable Tie Switch-Reversing, Kit SHCS Screw, M5x Lever - Switch Actuator Washer - Flat, Ø1/4" HHMS, M4-0.7x Flat Washer M Pwr Cable Assy, 115V w/o breaker Pwr Cable Assy, 115V w/ breaker Pwr Cable Assy (220V, 50Hz, 1 Ph) /4" H.H. Self Tap Scr., Gr /4" Star Lock Washer Washer, 1/4" Spring Lock /4-20 Hex Nut Gr Cable Connector Bracket Strain Relief, 240V Screw-Ser.Wshr.Hd.,5/16-18 x 1" Nut-Whiz Lock, 5/16-18 Gr Nut-Nyl. Ins.Lk, 5/16-18 Gr Self Tap Screw, Gr Nylon Tube 1/4 OD x 10" Lg Circuit Breaker, USA, Can., 15amp Circuit Breaker, Export, 8amp Decal - CSA Caution Mount/Demount Head (PLASTIC) Adj. Clamp Plunger/Sping Assy Two-stage Valve ** Seal Kit ( Two-stage Valve) *Indicates Accessory Item **Not Shown 5035 A/E Rim Clamp Tire Changer 5
6 A/E Rim Clamp Tire Changer
7 5035 A/E Rim Clamp Tire Changer 7
8 A/E Rim Clamp Tire Changer
9 Domestic Export Wiring Diagram 5035 A/E Rim Clamp Tire Changer 9
10 To Main Inlet Air Supply 7 9 Part Inflation Bracket Ref No. Description Tank Reservoir Reservoir Cap /16-18 Flange Screw /16-18 Flange Hex Nut /4" x 49" Red Rubber Hose Holding Bracket mm Spring Hose Clamp St. 1/4" NPT 3/8" Hose Fitting Zip Tie mm Spring Hose Clamp Release Valve Spacer Plug Oil Injector (includes Spacer Plug) OIL INJECTOR DIAGRAM *If equipped. Note: Hose clamps not shown in diagram 3 2 Note: Fittings have a sealant coating as purchased. If absent, be sure to apply teflon tape or thread sealant at installation. 1 4, Oil Injector 11 Clamp Control Pedal Valve Table Top Pedal Valve A/E Rim Clamp Tire Changer
11 5035 A/E Rim Clamp Tire Changer 11
12 /13 COPYRIGHT 1998 HENNESSY INDUSTRIES AND COATS ALL RIGHTS RESERVED PRINTED IN U.S.A.
5035 A/E. Rim Clamp Tire Changer. Parts Identification
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