GTS50/60/70 and GTS90 Rim Clamp Tire Changers

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Parts Identification READ these instructions before placing unit in service.

1 GTS50/60/70 and GTS90 Rim Clamp Tire Changers For servicing single piece automotive and most tubeless light truck tire/wheel assemblies. Any other type, including tube type and agricultural, require special handling. Tires identifi ed as truck tires need to adhere to OSHA standard Parts Identification READ these instructions before placing unit in service. KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators J. P. Hennessy Drive, LaVergne, TN USA / /688/ Manual Part No.: HENNESSY INDUSTRIES INC. Manufacturer of AMMCO, COATS and BADA Automotive Service Equipment and Tools. Revision: 03/18

2 Parts Identification The following pages include parts breakdowns with exploded view illustrations to help with ordering replacement or spare kits. Assemblies are noted where it is recommended that individual parts not be ordered separately. Note that the parts view illustrations are for multiple models and not all parts shown are on all models. Every effort is made to supply accurate exploded views, however, due to interim changes in manufacturing operations, some units may not be exactly as illustrated. 2 COATS Tire Changer

3 Table of Contents Parts Identification... 2 Chassis and Auxillary Tower Assembly... 4 BL Arm Assembly... 5 Foot Pedal Assembly... 6 Tiltback Tower Arm Assembly... 7 Leverless Bead Lifter (New Design )... 8 Inflation Bracket & Tiltback Tower Assembly Auxillary Tower Assembly Robo-Arm Tower (GTS90 Only) Table Top and Shaft Housing Assembly.. 16 Cylinder Assemblies Valve Assemblies Electric Schematics Pneumatic Diagrams Decal Locations COATS Tire Changer 3

4 Chassis and Auxillary Tower Assembly Item No Part No. Description /4 Hex Hd Self Tap Screw, Gr Inflation Pedal Cover Side Panel /8 Flat Washer, Zinc Plate M x 55MM Hex Hd.Cap Scr, Gr Accessory Tray Inflation Nozzle Cone Washer /4 Straight Fitting Chassis ** Tire Paste Brush ** Universal Mounting Paste /8 Whiz Lock Screw, Gr C2 Lubricator Bracket Tank Reservoir w/cap Air Gauge Manifold/Gauge Protector Safety Valve Plastic Cap (Tower) Auxillary Tower /4 NPT Elbow Fitting Screw /4-10 Nylon Insert Lock Nut, Gr Foot Bracket /4-10 Swivel Leveling Mount /16-18 x 1-1/4 TPHST Screw, Gr B.L. Pad, Front B.L. Center Pad ** Lift Tool Bootie Kit, Pkg of 10 ** Bead Lifting Tool ** Accessory Item Item No Part No. Description Surge Tank Mount Bracket Surge Tank /4 x 90 Ell Fitting /16-18 NCX 2-1/ Whiz Lock Nut Mounting Tray Plate 4 COATS Tire Changer

5 Item Part No. Description B.L. Cylinder, 1/4 Fitting (70 Series, Hand Operated) /8 x 1-3/8 Clevis Pin Clevis Clip /4"-10 Nylon Insert Lock Nut, Gr.5 ** Shoe Bootie Kit, Pkg of B.L. Shoe, Handle & Pivot W/C (Hand Operated) /8-11 Nylon Insert Lock Nut Gr B.L. Shoe Pivot Bracket /4", Rubber Hand Grip (Hand Operated) /8-11 x 5" Hex Hd Cap Scr, Gr.5 * B.L. Arm Valve Assembly B.L. Arm Valve Assy (old style) /4-20 x.504 HHCS /4-10 x 3 3/4" HHCS ø1/2" Hitch Pin Bead Loosener Caution Decal Bead Loosener Caution Decal B.L. Arm Shoulder Screw /24 x 1 HHCS Screw /8-16 Hex Nyloc Nut Nylon Insert Lock Nut Gr Lever Link /4 Hex Hd Self Tap Screw, Gr Neoprene Cushion Clamp B.L. Lever Assembly Heim Joint /4 Washer Spacer Spacer Screw Cylinder Assemblies (see page 14) * Valve Assemblies (available only as individual components, see page 15) ** Accessory Item BL Arm Assembly COATS Tire Changer 5

6 Foot Pedal Assembly Item No Part No. Description /4-20 x.504 HHCS Release Valve /4 x 1 Self Tapping Bolt /4 Hex Hd Self Tap Screw, Gr Clevis Pin /16 Flat Washer /4" Heavy Fender Washer Hair Pin Cotter Hitch Clip Pin /4-20 Lock Nut, Nyl. Ins. Gr Pedal Cam Mounting Block Actuator Switch Lever Torsion Spring Extension Spring Switch Spring Sleeve Pedal Spacer Valve Brkt. Spacer Bar Stop Washer Nyliner Bearing /16 x 1-1/4 Clevis Pin /16 Wave Washer /4-20 x 1.00 HHCS x 3/8 SHCS, Gr x 3/4 SHCS Pedal Spacer Item No Part No. Description Guard-Foot Pedal Spring Stop Bracket Pedal Shaft Washer Shoulder Screw Double Slide Adapter #4-40 Nylok N ut Spacer-Valve, Clamp, TT Cam Lever Follower Switch Valve Bracket Pivot Link Pedal Stop Block-Lower Stop Pedal Speed, 2-Wire Harness Speed, 4-Wire Harness Disk Switch Foot Pedal Switch /4-20 Allen Nut Speed, Switch Plate * Valve Assembly * Clamp Valve Assembly Oil Injector Assembly #4-40 x 3/4 Lg. SHC Screw * Valve Assemblies (available only as individual components, see page 15) 6 COATS Tire Changer

7 Tiltback Tower Arm Assembly Item No Part No. Description Hood Stop Molding Horizontal Slide Assembly Compression Spring x 5/8 BHSCS, Gr Way Push Botton Valve Horizontal/Vertical Slide Handle Way Nor Open Valve º Elbow 1/8 NPT x 1/8 Fitting /4 NPT x 1/8 Tube St. Fitting /4-20 Whiz Lock Nut, Gr Rubber Bumper /8-16 x 3/4 Ctr Bore Cap Scr, Gr Duckhead Mount/Demount Tool Kit (Metal) MM x 25MM Dowel Pin /4-20 x 1/4 Soc.Hd.Set Scr, Gr Diameter x LG. Roller ga. x.406 ID x 1.28 OD Washer /8 Whiz Lock Screw, Gr /8 Fitting - UNN X35X5 Washer X21X4 Washer /8 X 1/8 Tee Fitting Leverless Device Item No Part No. Description /16-18 UNC BHSCS Screw Vertical Slide Knob Vertical Slide Spring Clevis Pin Cotter Pin /2-13 Jam Nut, Gr /2-13 x 1-1/2 Set Screw /2 S.A.E. Std.Flat Washer Vertical Slide Lock Plate Vertical Slide Shaft /2-13 x 1-3/4 SHCS Screw Slide Lock Cylinder Assembly /4-20 x.504 HHCS Whiz Lock Bolt COATS Tire Changer 7

8 Leverless Bead Lifter (New Design ) 8 COATS Tire Changer

9 Leverless Bead Lifter (New Design ) Item No Part No. Description Cylinder Unit Cylinder Return Valve Box Valve Tool Attack Universal Tool Box Touchless Mounting Tool Milled Tool Connecting Rod Pin NE Back Slide Threaded Tab NE Tool Front Side Coats Protection QX Protection Knob D.14x45 M Connecting Rod Pin Bushing 12/18/ Bushing 12/18/ Handle Screw, TSPEI 5x Screw, TSPEI 10x Screw, STEI 3/8-16 L=5/ Washer 12 (13x24x2.5) Seeger Ring D Screw, 8x Self-Locking Nut M Screw, 8x Screw, 12x16 Item No Part No. Description Screw, 8x Screw, 12x Washer Screw, 6x Connecting Plate Cylinder Liner Cylinder Shaft Nut M Nut M Seeger Ring D Steel Shim 24x30x Scraper Ring Flange O-Ring D O-Ring D.20.29x Special Screw Stud L= Special Screw Stud L= Piston D Washer D.12.5x30x Screw 12x Back Flange D Plug 1/ Union M41 x M6 (90 ) Union 1/ Silencer 1/ Valve, 5-Way Steel Spacer Rubber Hose 6x4 L= Nylon Tube 6x4 L=1500 COATS Tire Changer 9

10 Inflation Bracket & Tiltback Tower Assembly Item No Part No. Description Pedal Inflation /8 Self Tap Screw Gr /8 x 3-1/4 Clevis Pin Hitch Pin Retainer /8 Ext. Tooth Lock Washer /8 N.F. Jam Nut Gr /4 N.F. Jam Nut Gr /4 Ext. Tooth Lock Washer Inflation Brkt Bushing (3/4 Valve) /4 Valve Ported 1/4-18 NPT /4-20 Whiz Lock Nut, Gr /4-20 x 1-3/4 H.H. Cap Scr., Gr Bushing (1/4 Valve) /4 Valve Comp Horizontal/Vertical Slide mm Ext. Push On Ring Protector Formed Tube /8 Hose Clamp /8 I.D. x 1 Black Hose Tiltback Tower Assembly /8-16 Wash Hd. Lock Nut Gr /8-16 x 1 1/4 Set Screw Horizontal Slide Roller Shaft /2 x 3/8-16 UNC Screw Horizontal Slide Roller Block /8 x 3.5 Dowel Pin x Washer Air Guage Bracket x 3/8 SHCS, Gr Manifold Air Gauge Assembly /4-20 x 0.500HHCS Slide Lock Cylinder Assembly /2-13 x 1-1/2 Set Screw /2-13 Jam Nut, Gr /2 S.A.E. Std.Flat Washer Compression Spring Cotter Pin Clevis Pin /2-13 x 1-3/4 SHCS Screw Item No Part No. Description Washer Hood Stop Molding Whiz Lock Bolt Horizontal Slide Lock Plate /4-10 x 9 HHCS Screw /4 Washer Tilt Tower Pivot /4-10 Nylon Insert Lock Nut, Gr /8-16 x 1-1/4 HHCS, Gr Tilt Tower Guide Plate Whiz Lock Nut, Gr /8 Whiz Lock Screw, Gr /8-16 x 2 HHCS Screw /8 Brass Hex Nipple Pressure Repeater Male Elbow 1/8 NPT x 1/4 Hose /8 Inline Filter Regulator /8 NPT x 1/4 Tube Male St. Fit mm Spring Hose Clamp ø1/4 x 12 Hose Volumn Chamber /4 NPT Male Run Tee Piloted Valve /4 NPT x 3/8 x 1/4 Spl Tee Nylon Tube 1/4 OD x 12.5 Lg /8 Fender Washer Pivot Base Weldment OD x.761 ID Steel Tube Spacer Lift Cylinder Assembly Tilt Tower Guide /4 45 EL Fitting /4 90 Nylon EL Fitting Cylinder Assemblies (see page 14) 10 COATS Tire Changer

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12 Auxillary Tower Assembly Item No Part No. Description Safety Valve Bead Roller NYLK Hex Nut /4 Dia. Hitch Pin /2 x 3 Handle Grip /8 Dia. Ext. Retaining Ring Compression Spring Horizontal Slide Roller Lock Assy Pivot Lock Bar Horizontal Slide Bracket Pivot Roller Bar Retainer Ring Horizontal Slide Shaft /8-16 x SBHCS Screw Auxillary Tower Slide Pilot Valve Assembly #8-32 x 1-1/8 SHC Screw Vertical Slide Plate Whiz Lock Nut, Gr /8-16 x 7/8 HHCS Screw /4-10X7, HHCS Screw, GR Rear Arm Assembly Swing Arm Pivot Pin /4 Washer /4-10 Nylon Insert Lock Nut, Gr /4-10 x 7 HHCS, Screw Gr /4 Flat Washer x 5/8 BHSCS, Gr.8 * Helper Arm Valve Assembly Auxillary Arm ø1/2 Steel Ball Robo Foot Roll Pin /4-20 x.504 HHCS HHCS Screw * Valve Assembly Cylinder Assembly Item No Part No. Description /4-28 Grease Fitting Nut Nylock Aux Roller Assembly Helper Arm Valve Assembly Back Arm, 5RLL Front Bead Roller Arm-Weldment Plunger Knob, 5/8-11 Cylinder Assemblies (see page 14) * Valve Assemblies (available only as individual components, see page 15) 12 COATS Tire Changer

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14 Robo-Arm Tower (GTS90 ONLY) Item No Part No. Description Flat Washer /4-20 X.75, Screw /8-16 X 7/8, HSWF Screw Nut - 3/8-16 UNC Plastic Fastener Washer x Pivot Pin /4-10x7-1/2, Screw GR X.75, BHSCS, Screw /4-10 UNC, Lock Nut Whiz Lock Nut ID X 1 1/2 OD Washer Air Gage Assy Manifold Retatining Ring /4-10X10-1/2, HHCS - Screw Helper Arm Valve Assembly /16-18NC-2A HHCS, Screw Steel Ball Robo Foot RC, Cylinder Assembly TP Pivot Bracket Tower Assembly -LT Rear Arm Weldment - Red Front Arm Weldment - Red 14 COATS Tire Changer

15 Robo-Arm Tower (GTS90 ONLY) COATS Tire Changer 15

16 Table Top and Shaft Housing Assembly Item Part No. Description /8-16 x 1, Gr.8 Skt. Hd. Cap Scr Table Top Plate Inflation Nozzle /4 Steel Ball /4 Jam Nut EX Adjustable Rim Clamp Adj. Clamp Plunger/Spring Assy Carrier/Cover - Cylinder End /2 Lock Nut, Gr Carrier/Cover - Clamp Adj Pivot Link W/C Adj. Clamp Link Bolt Table Top Pivot Plate ø1/4 x 3/4 Roll Pin Pivot Block Screw-HHCS, 5/16-18 x 5/8 GR Table Top Cylinder Assembly /8 Dia. Cap Plug MM x 40mm Hex Head Bolt Gr ø16mm Molded Washer Spider Assembly Rotary Coupling Assembly Retainer Bracket Transmission Hole Plug Transmission Pulley (4-hole) /2-13, Hex. Whiz-lock Nut ø2 X ø2 3/4 x.010 Washer Transmission Kit M8 x 1.25 x 40mm HHCS Bolt Motor Pulley Item Part No. Description Motor V-Belt, 4L M8 Whiz Lock Hex Nut Motor Mounting Bracket Tinnerman Sq. Captive Nut 3/ Motor, Electric 115V, 60Hz, 2-speed Motor, Electric 220V, 50/60Hz, 1 Phase, 2-speed Motor Cable Assy,CSA, 2-speed, 115V Motor Cable Assy, 2-speed, 220V /4 x 3/8 x 1" Rubber Washer position Laminated Clamp Cover Plus Points position Laminated Clamp Cover Plus w/o Points Laminated Clamp Plus Grip /4 x 1-1/4 x #10-24 Shoulder Screw position Laminated Clamp Plus ** Bootie Kit, Rim Clamp, Pkg of 10 ** Grip Max Plus, Laminated Clamps, Pkg. of Grip Max Plus, Laminated Clamps (External Clamp Only), Pkg. of #10-24 Rvsble Hex Lk Nut #10 Washer Hole Plug (Table w/o Inflation Jets) Power Card, 115V Power Card, 220V Cylinder Assemblies (see page 14) ** Accessory Item 16 COATS Tire Changer

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18 18 COATS Tire Changer Cylinder Assemblies

19 Item Part No. Description Tilt Tower Cylinder Assembly /4 Hose Fitting, 1/8 NPT w/orifice /16-18 Nylon Insert Lock Nut Gr Cylinder Base Cap Cylinder Sleeve /2-13 Locking Jam Nut, Gr Piston Washer Assembly Nylinder Sleeve Bearing Cylinder Rod Seal O-ring Seal Cylinder Top Cap º ELL, 1/8-27 NPT Fitting x x O-ring Seal Cylinder Tie Bolt Cylinder Shaft Horizontal Slide Cylinder Assembly St Fitting 1/8 NPT x 1/4 Hose Cylinder Bottom Cap Cylinder Sleeve Male Elbow 1/8 NPT x 1/4 Hose Clamping Tie Bolt Axlry Cylinder Shaft B.L. Arm Cylinder Assembly (Pivot Pin Style) B.L. Arm Cylinder Assembly (Rod End Style) ELL 90º 1/4 Hose Fitting B.L. Cylinder Bottom Cap O-Ring Seal B.L. Cylinder Barrel /4"-10 Nylon Insert Lock Nut, Gr B.L. Cylinder Lower Washer B.L. Cylinder Piston B.L. Cylinder Upper Washer O-ring Seal B.L. Cylinder Shaft (Pivot Pin Style) B.L. Cylinder Shaft (Rod End Style) Internal Retaining Ring x Plain Washer Rod Seal B.L. Cylinder Top Cap Wiper Seal Nylon Insert Lock Nut Gr Table Top Cylinder Assembly Sleeve, Cylinder /4" Hose Fitting Tie Bolt, Tabletop Cylinder Shaft, Tabletop Cyl. COATS Tire Changer 19

20 Valve Assemblies Table Top Clamp Pedal Valve Assembly Bead Loosener Arm Valve Assembly Pilot Valve Assembly Helper Arm Valve Assembly Tilt Pedal Valve Assembly Auxiliary Tower Valve Assembly Item Part No. Description /4 NPT, 90º St. ELL Fitting /4" Brass St. Fitting ELL 90º 1/4 Hose Fitting way Valve, Pedal Operated /4 NPT Muffler, Small Small Muffler /4 NPT Close Nipple /4 NPT x 1/8 NPT RDCR Fitting º Elbow 1/8 NPT x 1/8 Fitting Check Valve Item Part No. Description Way w/pull Pin Valve /4 NPT Male Run Tee /8 NPT Tee Way w/pull Pin Valve Male Elbow 1/8 NPT x 1/4 Hose /4 Hose Fitting, 1/8 NPT w/ Orifice Way Pilot Valve Position Valve Mufflers 20 COATS Tire Changer

21 Electric Schematics 115V Motor 220V Motor COATS Tire Changer 21

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24 Pneumatic Diagrams GTS90 24 COATS Tire Changer

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Decal Locations 8182373FR 8 8181970 8183597 8184736 8182373 8184736 8181285 85609716 85609717 (GTS70)

26 Decal Locations FR (GTS70) (GTS50) (GTS60) (GTS90) FR 8 26 COATS Tire Changer

27 Decal Locations COATS Tire Changer 27

GTS50, GTS60, and GTS70 Rim Clamp Tire Changers

GTS50, GTS60, and GTS70 Rim Clamp Tire Changers For servicing single piece automotive and most tubeless light truck tire/wheel assemblies. Any other type, including tube type and agricultural, require