Carrier Transicold Diesel Engine CT4-91-TV (V1505) Service Parts List Rev A

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1 Carrier Transicold Diesel Engine CT--TV (V0) Service Parts List -0 Rev A

2 Service Parts List DIESEL ENGINE CT--TV (V0) CONTENTS INTRODUCTION... REPLACEMENT ENGINE PART NO.... ORDERING INSTRUCTIONS... GENERAL NOTES.... CYLINDER CRANKCASE.... OIL PAN.... GEAR CASE.... CYLINDER HEAD COVER.... CYLINDER HEAD.... IDLING.... SPEED CONTROL.... BEARING CASE CAMSHAFT VALVES AND ROCKER ARM.... FUEL CAMSHAFT.... FLYWHEEL AND HOUSING.... INJECTION PUMP.... INJECTION PUMP (COMPONENT PARTS).... GLOW PLUGS AND INJECTORS.... WATER PUMP AND IDLER PULLEY.... THERMOSTAT GOVERNOR.... CRANKSHAFT AND PISTONS MANIFOLD.... STARTER.... IDLER.... STOP SOLENOID.... INJECTOR ASSEMBLY.... FUEL PUMP.... FUEL PUMP (COMPONENT PARTS).... GASKET SET... 0 Carrier Refrigeration Operations, A member of the United Technologies Corporation family. Stock symbol UTX. Carrier Transicold, Carrier Corporation, P.O. Box 0, Syracuse, N.Y. U. S. A. Carrier Corporation 00 D Printed in U. S. A. 00

3 CT- INTRODUCTION This parts list identifies service replacement parts for the Carrier Transicold CT--TV vertical in-line, -cylinder diesel engines manufactured exclusively for Carrier Transicold transport refrigeration by Kubota. REPLACEMENT ENGINE PART NO. MODEL PART NO. DESCRIPTION CT--TV (V0) NEW ENGINE ORDERING INSTRUCTIONS All orders and inquiries for parts must include: Unit Serial Number, part no., description of part and quantity required. Address all correspondence for parts to the following address: CARRIER TRANSICOLD DIVISION Replacement Components Group, TR-0 P.O. Box 0, Syracuse, NY. or Fax to: () - GENERAL NOTES To find replacement parts, determine major group in which replacement part is located, consult table of contents, and turn to the appropriate page for the illustrated breakdown of replacement parts. The following letter designations are used to classify parts throughout this list: NS Not Shown in the illustration. NSS Not Sold Separately -- order next higher assembly or kit. NSA Non-Stock Assembly -- order components listed under the assembly. PL Purchase Locally.

4 . CYLINDER CRANKCASE CT- to CRANKCASE ASSEMBLY -- INCLUDES: PLUG, EXPANSION PLUG PLUG PLUG PLUG PLUG, EXPANSION PLUG, EXPANSION PLUG PIN, DOWEL PIN, DOWEL --00 PIN, DOWEL PIN, PIPE PIN, PIPE PLUG --00 PIN, START SPRING PLUG BUSHING, GOVERNOR GEAR PLUG GASKET, PLUG O-RING (BLUE) PLUG

5 . OIL PAN CT SV PAN, OIL -- INCLUDES: GASKET, OIL PAN --00 BOLT, HEX HEAD (M) WASHER, LOCK (M) BOLT, HEX HEAD (M X 0 MM LG) GRAGE PLUG, PIPE PLUG, OIL DRAIN SCREEN, OIL PICK-UP --00 BOLT, HEX HEAD (M X MM LG) GRAGE O-RING DIPSTICK, OIL (ENGINE WITHOUT LIFT PUMP) DIPSTICK, OIL (ENGINE WITH LIFT PUMP) --00 BOLT, HEX HEAD (M X MM LG) -0-00SV TUBE, OIL DIPSTICK (ENGINE WITHOUT LIFT PUMP) -- INCLUDES: TUBE, OIL DIPSTICK (ENGINE WITH LIFT PUMP) -- INCLUDES: GASKET, OIL DIPSTICK TUBE

6 . GEAR CASE CT- to 0 0

7 . GEAR CASE CT SV GEAR CASE ASSEMBLY -- INCLUDES: PLUG ADAPTER, OIL FILTER -0-00SV SPRING ASSEMBLY -0-00SV COVER -- INCLUDES: --00 O-RING --00 O-RING BOLT, COVER ROTOR, OIL PUMP ASSEMBLY COVER, OIL PUMP SCREW GASKET, GEAR CASE BOLT, HEX HEAD (M X MM LG) GRADE BOLT, HEX HEAD (M X 0 MM LG) GRADE BOLT, HEX HEAD (M X MM LG) GRADE BOLT, HEX HEAD BOLT, HEX HEAD BOLT, HEX HEAD STUD (M X MM LG) NUT, HEX (M) --00 WASHER, LOCK (M) SEAL, OIL O-RING --00 O-RING --00 STUD (M X MM LG) --00SV CAP, OIL FILL -- INCLUDES: O-RING FILTER, LUBE OIL PLUG, COVER

8 . CYLINDER HEAD COVER CT- to COVER, CYLINDER HEAD ASSEMBLY -- INCLUDES: GASKET, VALVE COVER -0-00SV BREATHER -- INCLUDES: GASKET, BREATHER --00 BOLT, HEX HEAD (M X MM LG) ELEMENT, BREATHER PLATE, BREATHER ELEMENT --00 NUT, CAP --00 GASKET, CAP NUT SV CAP, OIL FILL -- INCLUDES: O-RING, OIL FILL CAP HOSE, BREATHER CLAMP

9 . CYLINDER HEAD CT- 0 to LIFTING EYE --00 BOLT (M X MM LG) CYLINDER HEAD ASSEMBLY -- INCLUDES: CAP, SEALING PLUG, SEALING GUIDE, INLET VALVE GUIDE, EXHAUST VALVE CAP, SEALING PLUG, SEALING BOLT, CYLINDER HEAD -0-00SV KIT, CYLINDER HEAD GASKET -- INCLUDES: NSS GASKET, CYLINDER HEAD NS O-RING (BLUE)

10 . IDLING CT IDLE ASSEMBLY -- INCLUDES: NSS BOLT, ADJUSTING ASSEMBLY NSS NUT, HEX NSS NUT, CAP --00 GASKET --00 CAP --00 BOLT, ADJUSTING --00SV COVER, FUEL CAMSHAFT -- INCLUDES: --00 GASKET BOLT, HEX HEAD (M X 0 MM LG) --00 BOLT, HEX HEAD (M X 0 MM LG) --00 NUT, HEX (M)

11 . SPEED CONTROL CT- to SV SPEED CONTROL ASSEMBLY -- INCLUDES: LEVER, SPEED CONTROL LEVER, SPEED CONTROL O-RING --00 PIN, SPRING WASHER, PLAIN NUT, HEX (METRIC) LEVER, GOVERNOR LEVER, ENGINE STOP SEAL, OIL --00 SPRING, RETURN --00 SHAFT, LEVER --00 GASKET, SPEED CONTROL PLATE --00 BOLT, HEX HEAD (M X MM LG) --00 STUD (M X MM LG) --00 NUT, HEX (M) --00 WASHER, SPRING LOCK (M)

12 . BEARING CASE CT- 0 CASE, MAIN BEARING # CASE, MAIN BEARING # CASE, MAIN BEARING # CASE, MAIN BEARING FRONT BOLT, BEARING CASE --SPECIAL BOLT, BEARING CASE --SPECIAL GASKET, BEARING CASE COVER, BEARING CASE SEAL, OIL (REAR) GASKET, BEARING CASE COVER --00 BOLT, HEX HEAD (M X 0 MM LG) --00 BOLT, HEX HEAD (M X MM LG) 0

13 . CAMSHAFT CT- to TAPPET ROD, PUSH CAMSHAFT ASSEMBLY -- INCLUDES: --00 SCREW, SET GEAR, CAMSHAFT --00 KEY, FEATHER STOPPER, CAMSHAFT --00 BOLT, HEX HEAD (M X MM LG) IDLE ASSEMBLY, GEAR -- INCLUDES: BUSHING, IDLE GEAR --00 COLLAR, IDLE GEAR --00 COLLAR, IDLE GEAR --00 CIR-CLIP, EXTERNAL --00 SHAFT, IDLE GEAR --00 BOLT, HEX HEAD (M X MM LG) GRADE

14 0. VALVES AND ROCKER ARM CT VALVE, INLET --00 VALVE, EXHAUST --00 SPRING, VALVE RETAINER, VALVE SPRING KEEPER, VALVE SPRING CAP, VALVE --00 SEAL, VALVE STEM --00 SHAFT, ROCKER ARM -- INCLUDES: --00 SCREW, SET BRACKET, ROCKER ARM STUD NUT, HEX --00 WASHER, PLAIN --00 SCREW, SET --00 WASHER, SPRING --00 WASHER, PLAIN --00 SPRING, ROCKER ARM --00 CIR-CLIP, EXTERNAL --00 ROCKER ARM ASSEMBLY -- INCLUDES: SCREW, ADJUSTING --00 NUT, HEX

15 . FUEL CAMSHAFT CT to --00 CAMSHAFT, FUEL (PRIOR TO A S/N ) --0 CAMSHAFT, FUEL (STARTING WITH " S/N ) --00 BEARING --00 BEARING --00 GEAR, INJECTION PUMP --00 CAP, NUT KEY, FEATHER --00 STOPPER, FUEL CAMSHAFT --00 BOLT, HEX HEAD (M X MM LG) --00 SHAFT, GOVERNOR -- INCLUDES: 0 NSS SHAFT, GOVERNOR --00 GEAR, GOVERNOR --00 HOLDER, GOVERNOR WEIGHT --00 WEIGHT, GOVERNOR --00 SHAFT, GOVERNOR WEIGHT --00 BEARING, ROLLER --00 SLEEVE, GOVERNOR WASHER, THRUST HOLDER, GOVERNOR GEAR --00 BEARING CIR-CLIP --00 SCREW, SET

16 . FLYWHEEL AND HOUSING CT FLYWHEEL ASSEMBLY -- INCLUDES: -0-0 GEAR, RING --00 HOUSING, FLYWHEEL --00 BOLT, HEX HEAD --00 BOLT, HEX HEAD

17 . INJECTION PUMP CT FITTING, BANJO --00 GASKET, BANJO FITTING -- INJECTION PUMP ASSEMBLY -- REFER TO SECTION SHIM, INJECTION PUMP (+0.0 MM) A/R --00 SHIM, INJECTION PUMP (+0. MM) A/R --00 SHIM, INJECTION PUMP (+0.0 MM) A/R --00 BOLT, SOCKET HEAD (M X 0 MM LG) GRADE --00 STUD (M) GRADE --00 NUT, CAP (M) --00 WASHER, LOCK (M) COVER, FUEL PUMP GASKET, COVER --00 NUT, HEX (M)

18 CT-. INJECTION PUMP (COMPONENT PARTS) 0 0

19 CT-. INJECTION PUMP (COMPONENT PARTS) INJECTION PUMP ASSEMBLY -- INCLUDES: --00 PLUNGER, PUMP --00 VALVE, DELIVERY --00 SPRING, DELIVERY VALVE --00 GASKET, DELIVERY VALVE --00 HOLDER, DELIVERY VALVE --00 O-RING, DELIVERY VALVE HOLDER --00 FLANGE --00 PIN O-RING, FLANGE --00 SCREW --00 WASHER --00 TAPPET ASSEMBLY --00 PIN,TAPPET GUIDE --00 CLAMP, PIN SPRING, PLUNGER --00 SEAT, SPRING (UPPER) --00 SEAT, SPRING (LOWER) --00 SHIM RACK, CONTROL --00 PLATE --00 SCREW --00 SLEEVE, CONTROL --00 FITTING, INJECTION PUMP INLET --00 GASKET --00 SCREW, AIR BLEED --00 GASKET

20 . GLOW PLUGS AND INJECTORS CT BUSS BAR, GLOW PLUG --00 NUT, GLOW PLUG --00 GLOW PLUG (M0 SLOW GLOW) - PRIOR TO A S/N GLOW PLUG (M FAST GLOW) - STARTING WITH " S/N PIPE, FUEL LEAK OFF --00SV INJECTOR -- INCLUDES:-- REFER TO GROUP GASKET, INJECTOR - PRIOR TO A S/N WX SEAL, HEAT - PRIOR TO A S/N WX PIPE, INJECTION NO PIPE, INJECTION NO PIPE, INJECTION NO PIPE, INJECTION NO CLAMP ASSEMBLY -- INCLUDES: NSS CLAMP, PIPE --00 SCREW, WITH WASHER (M X 0 MM LG) FITTING, FUEL LEAK OFF --00 GASKET

21 . WATER PUMP AND IDLER PULLEY CT SV WATER PUMP ASSEMBLY -- INCLUDES: --00 GASKET, WATER PUMP --00 FLANGE, WATER PUMP NSS BEARING, WATER PUMP NSS SEAL, WATER PUMP SHAFT NSS IMPELLER, WATER PUMP PIPE, WATER RETURN BOLT, HEX HEAD (M X 0 MM LG) BOLT, HEX HEAD (M X 0 MM LG) WASHER, PLAIN (M) CLAMP, HOSE --00 HOSE, WATER PULLEY, WATER PUMP --00 PULLEY, FAN DRIVE --00 BOLT, HEX HEAD --00 BOLT, HEX HEAD --00 BELT, WATER PUMP

22 . THERMOSTAT CT HOUSING, THERMOSTAT - Small, Prior to S/N 0 -- Includes: HOUSING, THERMOSTAT - Large, Starting With S/N 0 -- Includes: PIPE, WATER RETURN GASKET, THERMOSTAT HOUSING - & BOLT, HEX HEAD (M X MM LG) BOLT, HEX HEAD (M X MM LG) --00 WASHER, PLAIN (M) PLUG --00 HOSE, BY-PASS CLAMP, PIPE THERMOSTAT - SMALL -- Includes: --00 GASKET, THERMOSTAT - SMALL mm THERMOSTAT - LARGE -- Includes: --00 GASKET, THERMOSTAT - LARGE mm --00SV COVER, THERMOSTAT - Small, Prior to S/N 0 -- Includes: -0-00SV COVER, THERMOSTAT - Large, Starting With S/N 0 -- Includes: NSS COVER, THERMOSTAT --00 GASKET, THERMOSTAT - SMALL mm --00 GASKET, THERMOSTAT - LARGE mm --00 BOLT, HEX HEAD (M X MM LG) --00 STUD (M) --00 NUT, HEX (M) --00 WASHER, LOCK (M) 0

23 . GOVERNOR CT- to SPRING, START SPRING, GOVERNOR LEVER ASSY, FORK -- INCLUDES: --00 LEVER, THRUST LEVER FORK --00 SHAFT, FORK LEVER --00 WASHER, PLAIN --00 BEARING --00 CIR-CLIP (EXTERNAL) BUSHING NSS SCREW, ADJUSTING COVER, FORK LEVER --00 GASKET, COVER BOLT, HEX HEAD (M X MM LG) COLLAR --00 BEARING 0

24 . CRANKSHAFT AND PISTONS CT- 0 0

25 . CRANKSHAFT AND PISTONS CT- --00SV PISTON & RING ASSEMBLY (STANDARD) -- INCLUDES: --00SV PISTON & RING ASSEMBLY (0. MM OVERSIZE) -- INCLUDES: A/R NSS PISTON --00 PIN, PISTON CIR-CLIP --00 RING SET, PISTON (STANDARD) --00 RING SET, PISTON (0. MM OVERSIZE) CONNECTING ROD ASSEMBLY -- INCLUDES: --00 BUSHING, PISTON PIN --00 BOLT, CONNECTING ROD --00 BEARING, CONNECTING ROD (STANDARD) --00 BEARING, CONNECTING ROD (0. MM OVERSIZE) A/R --00 BEARING, CONNECTING ROD (0. MM OVERSIZE) A/R CRANKSHAFT ASSEMBLY -- INCLUDES: --00 SLEEVE, WEAR --00 BALL --00 KEY, FEATHER --00 GEAR, CRANKSHAFT --00 GEAR, OIL PUMP --00 COLLAR, CRANKSHAFT --00 O-RING --00 BEARING, CRANKSHAFT MAIN (#) (STANDARD) --00 BEARING, CRANKSHAFT MAIN (#) (0. MM OVERSIZE) --00 BEARING, CRANKSHAFT (#) (0. MM OVERSIZE) --00 BEARING, CRANKSHAFT MAIN (#) (STANDARD) --00 BEARING, CRANKSHAFT MAIN (#) (0. MM OVERSIZE) BEARING, CRANKSHAFT MAIN (#) (0. MM OVERSIZE) BEARING, CRANKSHAFT (#) (STANDARD) BEARING, CRANKSHAFT (#) (0. MM OVERSIZE) BEARING, CRANKSHAFT (#) (0. MM OVERSIZE) --00 KIT, THRUSTWASHER (STANDARD) -- INCLUDES: KIT, THRUSTWASHER (0. MM OVERSIZE) -- INCLUDES: KIT, THRUSTWASHER (0. MM OVERSIZE) -- INCLUDES: NSS WASHER,THRUST (UPPER) NSS WASHER,THRUST (LOWER)

26 0. MANIFOLD CT MANIFOLD, INTAKE -- INCLUDES: NSS MANIFOLD, INTAKE GASKET, INTAKE MANIFOLD PIPE, BREATHER --00 BOLT, HEX HEAD (M X MM LG) BOLT, HEX HEAD (M X 0 MM LG) BOLT, HEX HEAD (M X 0 MM LG) -0-00SV MANIFOLD, EXHAUST -- INCLUDES: --00 GASKET, EXHAUST MANIFOLD GASKET, EXHAUST PIPE --00 STUD --00 NUT, HEX

27 . STARTER CT STARTER ASSEMBLY -- INCLUDES: NS --00 HOLDER BRUSH -- INCLUDES: NS --00 SPRING BRUSH NS --0 BRUSH NS --00 O-RING --00 BOLT, HEX HEAD (M X 0 MM LG) --0 WIRE ASSEMBLY, SOLENOID

28 . IDLER CT IDLER ASSEMBLY -- INCLUDES: PULLEY, IDLER BEARING, IDLER SUPPORT, IDLER COVER, PULLEY --00 SHAFT, IDLER --00 COLLAR, IDLER COLLAR, IDLER COVER, PULLEY CIR-CLIP --00 BOLT, TENSION --00 SPRING, TENSION NUT, HEX (M0) WASHER, LOCK (M0)

29 . STOP SOLENOID CT SOLENOID, STOP -- INCLUDES: --00 GASKET, SOLENOID --00 BOLT. INJECTOR ASSEMBLY SV INJECTOR ASSEMBLY -- INCLUDES: NUT, INJECTOR WASHER, PLAIN (SPECIAL) NSS BODY, NOZZLE HOLDER WASHER, ADJUSTING SPRING ROD, PUSH SPACER, INJECTOR NOZZLE NUT, NOZZLE NS --00 GASKET, INJECTOR NS --00 SEAL, HEAT NS WASHER ADJUSTING (ASSORTED SIZE) A/R

30 . FUEL PUMP CT HOUSING, LIFT PUMP TO BLOCK O-RING BOLT --00 BOLT CAMSHAFT, LIFT PUMP -- PUMP ASSY, FUEL LIFT -- REFER TO SECTION O-RING --00 STUD --00 NUT WASHER, SPRING BANJO, FITTING --00 PIPE, OIL FEED ADAPTER, OIL FITTING BOLT, BANJO --0 COPPER O-RING BEARING BEARING CIR-CLIP BOLT GASKET

31 . FUEL PUMP (COMPONENT PARTS) CT- to PUMP ASSY, FUEL LIFT -- INCLUDES: --0 PISTON, FUEL PUMP --0 SPRING, FUEL PUMP --0 PLUG, FUEL PUMP --0 GASKET, COPPER O-RING --0 TAPPET ASSEMBLY VALVE, FUEL PUMP --0 SPRING, PUMP VALVE --0 ADAPTER O-RING --0 CIR-CLIP -- PUMP, HAND PRIMING -- GASKET, COPPER O-RING -- BOLT, BANJO -- BOLT, EYE JOINT -- INCLUDES: -- FILTER (BRASS)

32 CT-. GASKET SET NOTE: REFER TO APPROPRIATE GROUP FOR ILLUSTRATION GROUP NS NS NSS GASKET SET -- INCLUDES: O-RING, BLUE GASKET, OIL PAN O-RING GASKET, OIL FILL TUBE GASKET, GEAR CASE O-RING, GEAR CASE TO BLOCK O-RING, GEAR CASE TO BLOCK GASKET, VALVE COVER O-RING, OIL FILL CAP GASKET, CYLINDER HEAD GASKET, COVER O-RING, SPEED LEVER GASKET, SPEED CONTROL PLATE GASKET, BEARING CASE GASKET, BEARING CASE COVER SEAL, VALVE STEM GASKET, COVER GASKET, WATER PUMP GASKET, COVER O-RING, CRANKSHAFT GASKET, THERMOSTAT HOUSING GASKET, THERMOSTAT COVER GASKET, INTAKE MANIFOLD GASKET, EXHAUST MANIFOLD GASKET, MUFFLER GASKET, STOP SOLENOID 0

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