Parts Manual. Marine Generator Set. MDKAL (Spec A C) English Original Instructions (Issue 4)

Transcription

1 Parts Manual Marine Generator Set MDKAL (Spec A C) English Original Instructions 00 0 (Issue )

2 To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the Onan nameplate. For handy reference, insert your nameplate information in the spaces below. MODEL AND SPEC NO. SERIAL NO. DIGITAL CONTROL SOFTWARE VERSION AND DATE (IF APPLICABLE) The following symbols are used in Onan manuals to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe. This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage. Service and repair of Onan equipment must be performed by trained, experienced personnel only. Improper service or repair may result in property damage, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY IN- STRUCTIONS in the Service Manual appropriate for the equipment you are working on. Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil. Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing! Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUC- TIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing! Servicing and replacement of MARINE CRITICAL PARTS must be carried out by persons trained and experienced with marine gasoline engine generator safety requirements! PSP-

3 Introduction This catalog applies to the standard marine generator sets listed below. Parts are arranged in groups of related items and each illustrated part is identified by a reference number corresponding to the same reference number in the parts list. Parts illustrations are typical. Unless otherwise mentioned in the description or page heading, parts are interchangeable between models. Throughout this catalog left and right sides are determined by facing the engine end (front) of the set. Wiring Diagram AC AC DC MODEL** HERTZ Phase Phase Control MDKAL/* 0 MDKAL/* 0 * The diagonal line (/) in the model and specification number separates generator set characteristics from the specification number and letter. The specification number denotes customer requested options or deviations from the standard model. The specification letter advances (A to B, B to C, etc.) with major manufacturing changes.

4 Index Adapter, DC Control Threaded,, Adapter, Oil Drain, Adapter, Pipe, Alternator, Alternator (V), Alternator (V), Alternator, V Isolated Ground (Spec A), Alternator, V Negative Ground (Spec A), 0 Arm, Rocker, Armature, Starter (V), Armature, Starter (V), Baffle Assy, Generator, 0 Ball, Crankshaft, Ball, Pressure Valve, Base, Fuel Filter Aluminum, Base, Mounting, Bearing, Alternator, Bearing, Alternator (V), Bearing, Alternator Ball, Bearing, Connecting Rod, 0 Bearing, Crankshaft, Bearing, Fork Lever, Bearing, Fuel Camshaft, Bearing, Generator Rotor Ball, Bearing, Governor Miniature, Bearing, Governor Weight, Bearing, Raw Water Pump, Bearing, Starter Ball (V), Bearing, Starter Oilless (V), Bearing, Water Pump, Belt, Fan, 0,, Block, Cylinder, Body, Raw Water Pump, Boot, DC Pushbutton,, Boot, Engine Harness,, Box, AC Control, Box, DC Control,, Bracket, Alternator, Bracket, Belt Guard, Bracket, Fuel Pump/Filter Mounting, Bracket, Heat Exchanger, Bracket, Isolated Ground, Bracket, Lifting, Bracket, Oil Drain, Bracket, Oil Pressure Switch, Bracket, Relay, Bracket, Remote Separator Mounting, Bracket, Resistor, Bracket, Rocker Arm, Bracket, Stop Solenoid, Breaker & Terminal Assy, DC,, Breaker, AC Control Circuit, Breaker, DC Control Circuit,, Brush, Alternator, Brush, Alternator (V), Brush, Starter Yoke (V), Bulkhead, Bush, Governor Gear, Bushing, Connecting Rod, 0 Bushing, Exhaust Manifold Reducer, Bushing, Idle Gear, Bushing, Pipe, Cam, Fuel, Camshaft, Camshaft, Fuel, Cap, Coolant Tank, Cap, Cylinder Block Sealing, Cap, Cylinder Head Sealing, Cap, Exhaust Manifold, Cap, Injection Pump Eye Joint, 0 Cap, Oil Drain Hose Pipe, Cap, Stop Lever, Cap, Valve, Case, Main Bearing, Catch, Roof Spring, Chamber, Combustion (Begin Spec B), Circlip, Governor External, Circlip, Governor Shaft, Circlip, Idle Gear, Circlip, Piston Pin, 0 Circlip, Rocker Arm External, Clamp, Injection Pipe, Clip, Front Panel Door,, Clip, Hose, Clip, Rod End, Clutch, Starter (V), Clutch, Starter (V), Cock Assy, Cylinder Block Drain, Collar, Crankshaft, Collar, Eye Joint, 0 Collar, Governor, Collar, Governor Shaft, Collar, Idle Gear, Collar, Speed Control Plate, Collar, Starter (V), Collet, Valve Spring, Components, V Negative Ground Alternator (Spec A), Components, Alternator, Components, Alternator (V), Components, Captive Water Pump, Components, Control Panel, Components, Door, Components, Front Panel, Components, Injection Pump, Components, Nozzle Holder, Components, Rail, Components, Raw Water Pump, Components, Remote Water Separator, 0 Components, Roof, Components, Starter,, Components, Starter (V), Connector, Fuel System Female, Connector, Fuel System Male, Control, AC,

5 Index Control, DC,, Cord, Glow Plug, Coupling, Oil System Anchor, Cover Assy, Generator Housing, 0 Cover, AC Control Box, Cover, AC Control Circuit Breaker, Cover, Alternator Bearing, Cover, Alternator Bearing (V), Cover, Bearing Case, Cover, Cylinder Head, Cover, DC Control Box,, Cover, Endbell, Cover, Flywheel Housing, Cover, Fork Lever Shaft, Cover, Gearcase Oil Fill, Cover, Head Cover Oil Fill, Cover, Heat Exchanger End, Cover, Hole,, 0 Cover, Oil Filter Hole, Cover, Oil Pump, Cover, Roof Access, Cover, Sound Shield Exhaust Access, Cover, Thermostat, Crankshaft, Disk, Generator Rotor Drive, Door Assy, Sound Shield, 0 Drain Assy, Water Separator, 0 Edging, Front Panel, Edging, Generator Housing, Edging, Heat Exchanger Bracket, Edging, Rail, Edging, Roof, Elbow, Exhaust, Elbow, Inverted Male, Elbow, Male, Elbow, Oil System, Elbow, Pipe, Elbow, Street, Elbow, Vacuum Relief Valve, Element, Breather, Element, Fuel Filter, Element, Remote Water Separator, 0 Endbell, Engine Assy, Replacement, Exchanger, Heat, Fan, Generator, Filter, Fuel, Filter, Oil, Fitting, Oil Filter Connector, Flange, Bulkhead, Flange, Injection Pump Sleeve, Flange, Water, Flange, Water Pump, Flywheel, Fuse, Gasket, Bearing Case, Gasket, Bearing Case Cover, Gasket, Cap Nut, Gasket, Cylinder Block Plug, Gasket, Cylinder Head, Gasket, Cylinder Head Cover, Gasket, Delivery Valve, Gasket, Exhaust Manifold, Gasket, Eye Joint, 0 Gasket, Fork Lever Shaft Cover, Gasket, Gearcase, Gasket, Heat Exchanger End Cover, Gasket, Hole Cover,, 0 Gasket, Injection Pump, Gasket, Intake Manifold, Gasket, Nozzle Holder, Gasket, Oil Pan, Gasket, Oil Pan Plug, Gasket, Overflow Pipe, Gasket, Raw Water Pump, Gasket, Speed Control Plate,, Gasket, Stop Lever, Gasket, Thermostat, Gasket, Water Flange, Gasket, Water Pump, Gauge, Coolant Temperature, Gauge, Oil Pressure,, Gauge, Water Temperature, Gear, Cam, Gear, Crankshaft, Gear, Governor, Gear, Idle, Gear, Injection Pump, Gear, Oil Pump Drive, Gear, Ring, Gear, Starter (V), Gear, Starter Pinion (V), Gearcase, Generator, Governor, Grommet, AC Control Box, Grommet, Baffle, 0 Grommet, DC Control Box,, Grommet, DC Harness,, Grommet, Front Panel, Grommet, Rear Rail, Grommet, Roof, Grommet, Stator Housing, Grommet, Vacuum Relief Valve, Ground, Isolated, Ground, Negative, Guard, Belt, Guard, Starter, Guide, Valve, Hanger, Coolant Tank, Harness, Adapter, Harness, DC,,

6 Index Harness, Deluxe Remote Panel,, Harness, Engine,, Harness, Gauge Panel, Harness, Isolated Ground, Harness, Junction, Harness, Low Coolant,, Harness, Low Coolant, Harness, Pigtail, Harness, Remote Extension, Harness, Remote Panel,, Harnesses,, Head Assy, Water Separator Replacement, 0 Head, Cylinder, Holder Assy, Brush (V), Holder Assy, Starter (V), Holder, Alternator Brush, Holder, Alternator Brush (V), Holder, Delivery Valve, Holder, Fuse, Holder, Governor Gear, Holder, Nozzle,, Hose, Air Intake, Hose, Breather, Hose, Coolant,, Hose, Coolant Tank, Hose, Exhaust, Hose, Oil Drain, Hourmeter,, Housing Assy, Generator, 0 Housing, Flywheel, Housing, Generator, Housing, Raw Water Pump, Impeller, Captive Water Pump, Impeller, Raw Water Pump, Indicator, Oil Level, Inlet Assy, Generator, 0 Insulation, Control Box, 0 Insulation, Door, Insulation, Front Panel, Insulation, Generator Baffle, 0 Insulation, Generator Housing,, Insulation, Generator Housing Cover, 0 Insulation, Inlet Baffle, 0 Insulation, Roof, Isolator, Control Mount Vibration, Isolator, Generator/Engine Vibration, Joint, Breather Pipe, Joint, Eye, 0 Joint, Stop Solenoid Ball, Key, Camshaft Feather, Key, Crankshaft, Key, Fuel Camshaft Woodruff, Key, Raw Water Pump, Kit, Basic Remote Panel, Kit, Coolant Recovery, Kit, Deluxe Remote Panel,, Kit, Dry Exhaust, Kit, Dual Gauge Switch, Kit, Exhaust, Kit, Gauge Panel, Kit, Heat Exchanger Cap, Kit, Isolated Ground, Kit, Keel Cooling, Kit, Low Coolant Sender, Kit, Muffler,, Kit, Muffler, Fuel/Water Separator, Kit, Raw Water Pump Service, Kit, Remote Fuel/Water Separator, Kit, Remote Gauge Panel, Kit, Remote Water Separator Metal Bowl Replacement, 0 Kit, Sender, Kit, Siphon Break, Kit, Sound Shield, 0 Kit, Sound Shield Insulation, 0 Kit, Water Separator, Labels, Lever Assy, Governor,, Lever, Engine Stop,, Lever, Fork, Lever, Governor, Lever, Speed Control,, Lever, Speed Control Plate Change, Line, Flex Fuel, Line, Fuel, Line, Oil, Link, Stop Solenoid, Manifold, Exhaust, Manifold, Intake, Meter, Hour, Meter, Running Time, Meter, Volt,, Mixer, Mount, Control, Mount, Engine, Muffler,, O Ring Kit, Water Separator, 0 O Ring, Cylinder Block Pipe Pin, O Ring, Cylinder Head, O Ring, Gearcase, O Ring, Gearcase Oil Fill Cover, O Ring, Head Cover Oil Fill Cover, O Ring, Heat Exchanger Cover, O Ring, Hole Cover, O Ring, Injection Pump, O Ring, Oil Filter Cover, O Ring, Oil Pickup Tube, O Ring, Oil Pump Drive Gear, O Ring, Raw Water Pump, O Ring, Speed Control Plate,, Oil System,

7 Index Pan, Drip, Pan, Oil, Panel Assy, Front, 0 Panel, Basic Remote Control, Panel, Control, Panel, DC Control, Panel, DC Control Box Rear,, Panel, Deluxe Remote Control,, Panel, Rear Saddle, Panel, Remote, Panel, Remote Gauge Control, Panel, Remote Printed,, Pencil, Zinc, Piece, Distance, Piece, Nozzle, Pin, Cylinder Block Pipe, Pin, Cylinder Block Start Spring, Pin, Cylinder Block Straight, Pin, Injection Pump Clamp, Pin, Injection Pump Joint, Pin, Piston, 0 Pin, Speed Control Plate Spring,, Pin, Tappet Guide, Pipe, Injection, Pipe, Overflow, Pipe, Water Return,, Piston, 0 Plate, AC Control Circuit Breaker, Plate, Alternator Back, Plate, Breather Element, Plate, Injection Pump, Plate, Raw Water Pump Cover, Plate, Raw Water Pump Wear, Plate, Speed Control,, Plug, Cylinder Block, Plug, Cylinder Head, Plug, Exhaust Manifold, Plug, Fuel Filter Drain, Plug, Gearcase, Plug, Glow, Plug, Hex Pipe, Plug, Injection Pump, Plug, Oil Pan, Plug, Oil System Hex Head Pipe, Plug, Rail, Plug, Water Flange, Plunger, Pump, Pulley, Alternator, Pulley, Fan, 0,, Pulley, Fan Drive, 0,, Pump Assy, Water Separator, 0 Pump, Fuel, Pump, Injection, 0, Pump, Raw Water, Pump, Water, Rack, Injection Pump Control, Rail Assy, Sound Shield, 0 Rectifier, Alternator, Rectifier, Alternator (V), Rectifier, DC Harness,, Regulator, Alternator, Regulator, Alternator (V), Regulator, Voltage, Regulator, Voltage, Regulator, Voltage (Spec A), Relay,, Relay, DC Harness, Relay, Isolated Ground Solenoid, Resistor, DC Harness,, Resistor, Fuel Pump (V), Resistor, Gauge Panel, Resistor, Remote Panel, Resonator,, Resonator/Muffler, Retainer, Starter (V), Retainer, Valve Spring, Ring, Piston, 0 Ring, Raw Water Pump Retaining, Ring, Starter Snap (V), Rod, Camshaft Push, Rod, Connecting, 0 Rod, Nozzle Holder Push, Roller, Starter (V), Roof Assy, 0 Rotor Assy, Rotor, Alternator,, Rotor, Alternator (V), Rotor, Generator, Rotor, Generator Exciter, Rotor, Oil Pump, Saddle, Control, Seal, Bearing Case Oil, Seal, Door Edge, Seal, Endbell O Ring, Seal, Front Panel Edge, Seal, Gearcase Oil, Seal, Generator Housing Edge, Seal, Heat, Seal, Raw Water Pump Lip, Seal, Raw Water Pump Mechanical, Seal, Speed Control Plate Oil,, Seal, Valve Stem, Seal, Water Pump Mechanical, Seat, Injection Pump Spring, Seat, Pressure Valve, Seat, Raw Water Pump Seal, Sender, Low Coolant, Sender, Oil Pressure, Sender, Water Temperature, Separator, Fuel/Water, Separator, Remote Fuel/Water, Separator, Remote Fuel/Water Separator, Separator, Remote Water, 0 Separator, Water,

8 Index Set, Piston Ring, 0 Shaft, Fork Lever, Shaft, Governor,, Shaft, Governor Weight, Shaft, Idle Gear, Shaft, Raw Water Pump, Shaft, Rocker Arm, Shaft, Rotor, Shaft, Stop Lever,, Shield, Breather Oil, Shield, Sound, 0 Shim, Injection Pump, 0, Shim, Speed Control Plate, Sleeve, Air Intake, Sleeve, Crankshaft, Sleeve, Governor, Sleeve, Injection Pump Control, Socket, DC Harness Relay,, Solenoid, Stop, Spacer, Raw Water Pump, Spring, Alternator Brush, Spring, Alternator Brush (V), Spring, Brush (V), Spring, Delivery Valve, Spring, Governor, Spring, Governor Start, Spring, Injection Pump Plunger, Spring, Nozzle, Spring, Pressure, Spring, Rocker Arm, Spring, Speed Control Plate Return,, Spring, Valve, Standoff, AC Control Insulator, Starter, Stator Assy, Stator Assy, Alternator, Stator, Exciter, Stator, Generator, Stay, Alternator, 0,,, Stopper, Camshaft, Stopper, Fuel Camshaft, Strainer, Slotted, Strainer, Water Pickup, Strap, AC Control Bond, Strap, Bond, Strap, Heat Exchanger Mounting, Strike, Door Spring, Strip, Isolated Ground, Support, Voltage Regulator, Switch, Deluxe Remote Rocker,, Switch, Hi Water Temperature, Switch, Low Oil Pressure, Switch, Manual Transfer (On/Off Shore), 0 Switch, Remote Panel Rocker, Switch, Rocker,,, Switch, Starter Magnetic (V), Switch, Starter Magnetic (V), Switch, Temperature, System, Cooling, Tank, Coolant Recovery, Tank, Recovery, Tappet, Camshaft, Tappet, Injection Pump, Tee, Oil System Pipe, Tee, Vacuum Relief Valve, Thermostat, Tube, Exhaust, Tube, Oil Pickup, Tube, Water, Valve, Valve, Delivery, Valve, Vacuum Relief, Voltmeter, Weight, Governor,

9 Cylinder Block Engine Assy, Replacement Spec A 0Hz 00 0 V 00 0 V 0Hz 00 0 V 00 0 V Begin Spec B 00 0 V 00 0 V Block, Cylinder (Includes Parts Marked *) Spec A Begin Spec B *Plug *Gasket *Bush, Governor Gear *Plug, Expansion *Plug *Pin, Pipe *Plug *Plug 0 *Plug *Plug *Cap, Sealing *Pin, Straight 00 *Plug, Expansion *Cap, Sealing *Pin, Straight *Pin, Pipe *Pin, Start Spring *Plug 0 *Pin, Straight Cap, Sealing 0 O Ring 0 Cock Assy, Drain Indicator, Oil Lever Nut Bolt 0 Bolt Kit, Keel Cooling (Includes Cover and Gasket) Cover 0 Gasket 0 Plug 0 Plug * Parts Included in Cylinder Block. MDKAL

10 Crankshaft 0 Crankshaft (Includes Parts Marked *) Spec A Begin Spec B *Sleeve, Crankshaft *Ball *Key 0 *Gear, Crankshaft *Gear, Oil Pump Drive Collar, Crankshaft O Ring Bearing, Crankshaft Standard.mm, Undersize.mm, Undersize 0 Bearing, Crankshaft Standard 0.mm, Undersize.mm, Undersize Washer, Thrust Standard.mm, Oversize.mm, Oversize Bearing, Crankshaft Standard.mm, Undersize.mm, Undersize Washer, Thrust Standard.mm, Oversize.mm, Oversize * Parts Included in Crankshaft. MDKAL

11 Camshaft 0 Rod, Push Tappet Camshaft Assy (Includes Parts Marked *) *Screw, Set 0 *Key, Feather 0 *Stopper, Camshaft *Gear, Cam *Bolt Gear Assy, Idle (Includes Bushing) 0 Bushing, Idle Gear Circlip, Idle Gear Collar, Idle Gear Collar, Idle Gear Shaft, Idle Gear Bolt * Parts Included in Camshaft Assy. MDKAL

12 Piston Rod Assy, Connecting (Includes Bolt, Bearing and Bushing) Bolt, Connecting Rod Bearing, Connecting Rod Standard.mm Undersize.mm Undersize Bushing, Connecting Rod Circlip, Piston Pin Pin, Piston Piston Spec A Standard.mm Oversize Begin Spec B 0 Standard 0.mm Oversize Ring Set, Piston Spec A Standard 0.mm Oversize Begin Spec B 0 Standard.mm Oversize 0 MDKAL

13 Flywheel 0 Flywheel (Includes Ring Gear) 0 Gear, Ring 0 Bolt, Flywheel Housing, Flywheel Cover Bolt Washer, Plain Bolt Starter (See Separate Page for Components) 0 V 0 V 0 Screw 0 Guard, Starter 0 Screw, Hex Head (#0 x. ) MDKAL

14 Starter Components (V) 0 Starter Switch, Magnetic Armature Gear Ring, Snap Clutch, Starter Collar Ring, Snap Bearing, Oilless 0 Holder, Brush Note: Parts not Identified are Not For Sale. MDKAL

15 Starter Components (V) 0 0 Starter 0 Holder Assy, Brush Spring, Brush Brush, Yoke Armature Bearing, Ball Bearing, Ball Washer, Felt Clutch Retainer 0 Roller Gear, Pinion Switch, Magnetic Note: Parts Not Identified are Not Sold Separately. MDKAL

16 Main Bearing Case Case Assy, Main Bearing 0 Bolt, Bearing Case Gasket, Bearing Case 0 Cover, Bearing Case 0 Seal, Oil Gasket, Bearing Case Cover Bolt 0 Bolt Case Assy, Main Bearing 0 Bolt, Bearing Case Case Assy, Main Bearing Spec A 0 Begin Spec B MDKAL

17 Fuel Camshaft Bolt 0 Nut, Cap Cam, Fuel Washer Gear, Injection Pump Bolt Stopper, Fuel Camshaft 0 Bearing, Ball Key, Woodruff 0 Camshaft, Fuel 0 0 Bearing, Ball Circlip, Governor Shaft Bearing, Ball Screw, Set Shaft Assy,Governor (Includes Parts Marked *) *Shaft, Governor *Shaft, Governor Weight 0 *Sleeve, Governor *Weight, Governor (Includes Bearing and Washer) 0 Bearing 0 Washer *Washer, Governor Weight *Collar, Governor Shaft 0 *Holder, Governor Gear *Gear, Governor * Parts Included in Governor Shaft Assy. MDKAL

18 Speed Control Plate (Spec A) 0 0 Plate Assy, Control (Includes Parts Marked *) *O Ring 0 *Lever, Speed Control *Pin, Spring 0 *Lever, Speed Control 0 *Washer, Plain *Nut *Lever, Engine Stop 0 Washer, Flat (/ ) 0 0 *Lever, Speed Control *Seal, Oil *Spring, Return *Shaft, Stop Lever *Lever Assy, Governor Gasket Stud 0 Washer, Spring Nut Bolt 0 Bolt Gasket * Parts Included in Control Plate Assy. MDKAL

19 Speed Control Plate (Begin Spec B) 0 0 Plate Assy, Control (Includes Parts Marked *) *Shaft, Stop Lever *Spring, Return *Seal, Oil *Lever, Speed Control *Pin, Spring *Lever, Engine Stop 0 *Washer, Plain *Nut 0 *Pin, Spring *Lever, Change *Spring, Return *Nut, Speed Control *Lever, Speed Control 0 *Collar *Shim *O Ring 0 *Nut, Lock *Bolt, Adjusting 0 0 *Shaft, Governor *O Ring *Shaft, Governor Gasket Bolt Stud Washer, Spring Nut Gasket Bolt * Parts Included in Control Plate Assy. MDKAL

20 Governor Lever 0 Lever Assy, Governor (Includes Parts Marked *) *Bolt Assy, Adjusting 0 *Cap *Nut, Cap *Gasket *Nut Gasket Nut, Lock Bolt, Adjusting 0 Gasket Nut, Cap Cap * Parts Included in Governor Lever Assy. MDKAL

21 Governor 0 Lever Assy, Fork (Includes Parts Marked *) Spec A Begin Spec B *Lever, Fork (Includes Washer and Bearing) Spec A Begin Spec B 0 Washer Bearing *Washer, Plain *Lever, Fork *Shaft, Fork Lever 00 *Bearing, Miniature 0 *Circlip, External 0 0 Collar Bolt 0 Cover, Fork Lever Shaft 0 Gasket Spring, Governor Spec A 0 Hz 0 0 Hz Begin Spec B 0 Hz 0 Hz Spring, Start 0 Bearing, Miniature * Parts Included in Fork Lever Assy. MDKAL

22 Injection Pump 0 Stud Shim, Injection Pump (.0mm) Shim, Injection Pump AR.0mm AR.mm Washer, Spring Nut, Cap Gasket Cap Joint, Eye Collar, Eye Joint 0 Bolt, Hex Socket Head Pump Assy, Injection (See Separate Page for Components) Nut Cover 0 Gasket 0 MDKAL

23 Injection Pump Components 0 0 Pump Assy, Injection Holder, Delivery Valve O Ring Gasket, Delivery Valve 0 Spring, Delivery Valve Valve, Delivery Flange, Sleeve Pin, Joint O Ring Plunger, Pump 0 Screw Tappet Shim Seat, Spring Lower Spring, Plunger Seat, Spring Upper Sleeve, Control 0 Pin, Clamp 0 Pin, Tappet Guide Screw, Countersunk Head 0 Plate Rack, Control Gasket Bolt, Joint Gasket Screw, Air Bleed 0 Gasket Plug MDKAL

24 Cylinder Head 0 Head Assy, Cylinder (Includes Parts Marked *) Spec A Begin Spec B *Plug *Chamber, Combustion (Begin Spec B) *Cap, Sealing *Cap, Sealing *Guide, Exhaust Valve *Guide, Inlet Valve Bolt, Cylinder Head Bolt, Cylinder Head 0 Gasket, Cylinder Head Spec A Begin Spec B 0 O Ring Bracket, Lifting 0 0 Spec A 0 0 Begin Spec B 0 0 Washer, Flat (M) Screw, Hex Head Cap 00 0 Spec A (M x. x 0mm) 00 0 Begin Spec B (M x. x mm) * Parts Included in Cylinder Head Assy. MDKAL

25 Nozzle Holder and Glow Plug 0 0 Pipe, Overflow 0 Screw, Air Bleeder Gasket 0 Holder Assy, Nozzle (See Separate Page for Components) Gasket Seal, Heat Plug, Glow V 0 V Cord, Glow Plug Pipe, Injection 0 Pipe, Injection 0 Pipe, Injection Clamp, Pipe Clamp, Pipe Screw, Washer Head Nut, Flange 00 Washer, Plain MDKAL

26 Nozzle Holder Components 0 0 Holder Assy, Nozzle (Includes Parts Marked * 0 *Washer Assy, Adjust (Includes Adjusting Washers) Washer, Adjusting 0.0mm 0.0mm.0mm.0mm.0mm.mm.mm.mm.mm.0mm 00 *Nut 0 *Washer, Plain 0 *Washer, Adjusting 0 *Spring, Nozzle 0 *Rod, Push 0 *Piece, Distance 0 0 *Piece, Nozzle 0 *Nut, Nozzle * Parts Included in Nozzle Holder Assy. MDKAL

27 Valve and Rocker Arm Washer, Rocker Arm Shaft Washer, Plain Nut Arm Assy, Rocker (Includes Screw and Nut) Nut Screw, Adjusting Bracket, Rocker Arm Spring, Rocker Arm 0 Screw, Rocker Arm Set 0 Washer, Rocker Arm Shaft Circlip, External Valve, Inlet Valve, Exhaust Seal, Valve Stem Spec A 00 Begin Spec B Spring, Valve 0 Retainer, Valve Spring 0 Collet, Valve Spring 00 Cap, Valve Stud 0 Shaft Assy, Rocker Arm (Includes Screws) Screw, Set MDKAL

28 Water Flange 0 Flange, Water (Includes Water Return Pipe) Spec A Begin Spec B Pipe, Water Return Band, Pipe Pipe, Water Return *Kit, Sender (Includes Water Temperature Sender) Negative Ground 00 0 Isolated Ground Sender, Water Temperature(E) 0 Negative Ground (B00, B0) 0 0 Isolated Ground (B0) Plug Bolt Spec A Begin Spec B Cover, Thermostat 0 Spec A Begin Spec B 0 Gasket, Thermostat Spec A 00 Begin Spec B Nut (Spec A) 0 Washer, Spring (Spec A) Thermostat Spec A 00 Begin Spec B Switch, Water Temperature Shutoff (S) 0 00 Negative Ground (B00, B0) Isolated Ground (B0) Gasket, Water Flange Bolt Bolt 0 Stud (Spec A) * Kit Also Includes Oil Pressure Sender Listed on Oil System Page. + Switch Included in Isolated Ground Kit Listed on Isolated Ground Page. MDKAL

29 Cylinder Head Cover 0 Cover Assy, Cylinder Head (Includes Parts Marked *) *Gasket, Cylinder Head Cover 0 *Plate, Upper Breather Element *Element, Breather 00 *Plate, Lower Breather Element 0 *Shield, Breather Oil *Screw, Washer Head *Joint, Breather Pipe 0 0 Clamp, Hose Hose, Breather O Ring 0 Cover, Oil Fill Nut, Cap Gasket * Parts Included in Cylinder Head Cover Assy. MDKAL

30 Gearcase Gearcase Assy (Includes Parts Marked *) *Screw, Countersunk Head *Cover, Oil Pump *Rotor, Oil Pump *Spring *Ball *Seat, Valve *Bolt *O Ring 0 *Cover *O Ring *Plug *Fitting, Connector Filter, Oil Plug 0 Bolt Seal, Oil Bolt 0 Bolt 0 Bolt O Ring 00 O Ring Gasket, Gearcase 0 Cover, Oil Fill O Ring Stud Stud Washer, Spring Nut 0 Bolt Bolt * Parts Included in Gearcase Assy. MDKAL

31 Captive Water Pump Components Pump Assy, Water (Includes Parts Marked *) *Flange, Pump Water *Bearing *Seal Assy, Mechanical *Impeller, Water Pump *Pipe, Water Return Bolt Bolt Gasket, Water Pump Spec A Begin Spec B * Parts Included in Water Pump Assy. MDKAL

32 Alternator V Negative Ground (Spec A) 0 0 Alternator (V, 0A) (See Separate Page for Components) Stay, Alternator 0 Bolt Bolt 0 Washer, Plain 0 Washer, Spring Washer, Plain Bolt Nut 0 Pulley, Fan Pulley, Fan Drive Bolt Belt, Fan 0 00 Washer, Lock (M) 0 00 Nut, Hex ( ) Bolt 0 MDKAL

33 Alternator Components V Negative Ground (Spec A) 0 Alternator 0 Rotor Cover, Bearing Bearing, Ball Bearing, Ball Holder, Brush Brush Spring, Brush Regulator Rectifier Assy MDKAL

34 Alternator V Isolated Ground (Spec A) 0 Alternator Stay, Alternator 0 Washer, Flat (M) 00 0 Screw, Hex Head Cap (M x. x mm) 00 0 Screw, Hex Head Cap (M0 x. x 0mm) 0 Bracket 0 0 Washer, Lock (M) 0 0 Washer, Flat (M) 00 Nut, Hex (M x.mm) Washer, Lock (M0) 00 Nut, Hex (M0 x.mm) MDKAL

35 Alternator Components V Isolated Ground (Spec A) 0 Alternator 0 Rotor Assy (Includes Parts Marked #) #Shaft, Rotor #Pulley #Rotor 0 #Spacer #Bearing, Ball Spacer Stator Assy (Includes Machine Round Head W/Lock Back Machine Round Head W/Lock Ball Washer, Flat Washer, Lock Spring Nut, Hex # Parts Included in Rotor Parts Included in Stator Assy. MDKAL

36 Alternator V Negative/Isolated Ground (Begin Spec B) 0 Alternator (No Components Available) Nut Washer, Spring Washer, Plain Bolt Belt, Fan (. ) Pulley, Fan Drive Bolt Bolt 0 Washer, Plain Bolt 0 Stay, Alternator Pulley, Fan Bolt MDKAL

37 Alternator V Negative Ground (Spec B) 0 Alternator (See Separate Page for Components) Nut 0 Washer, Plain Washer, Spring Bolt Pulley, Fan Drive Bolt Bolt Washer, Plain 0 Stay, Alternator Bolt Pulley, Fan Belt, Fan (. ) Bolt MDKAL

38 Alternator Components V Negative Ground (Spec B) Alternator Rotor (Includes Cover and Bearing) Cover, Bearing Bearing, Ball Bearing, Ball Holder, Brush (Includes Brush and Spring) Spring, Brush Brush 0 Regulator Rectifier Assy Note: Parts not Identified are Not For Sale. MDKAL

39 Fuel Pump Filter Assy, Fuel (E) (Includes Element, Plug, and Base) 0 Element 0 00 Plug, Drain Base, Aluminum 0 Pump, Fuel (E) Bracket, Mounting 00 0 Spec A (W/Weldnuts) 0 Begin Spec B (W/O Weldnuts W/Gusset) 0 Line, Fuel 0 Line, Fuel 0 0 Bulkhead Line, Fuel (. ) Line, Fuel (. ) Connector, Inverted Male 0 00 Bushing, Pipe 0 00 Elbow, Male 0 00 Elbow, Pipe Elbow, Pipe 0 00 Elbow, Inverted Male 0 Adapter, Pipe 0 Connector, Female Bulkhead Connector, Male 00 0 Screw, Hex Head Cap (M x. x 0mm) 00 0 Screw, Hex Head Sems (M x x mm) 0 0 Washer, Lock (M) 00 Nut, Hex (M x mm) Screw, Hex Head Cap (M0 x. x 0mm) 0 0 Washer (M0) 00 Nut, Hex (M) 0 Clip, Hose MDKAL

40 Water Separator/Muffler,, Kit, Muffler/Separator (Includes Parts Marked *) 00 Kit, Muffler (Includes Parts Marked +) Kit, Water Separator (Includes Parts Marked ) 0 *+Muffler, Marine Clamp, Hose ( ) 0 + Muffler Kit 0 Separator Kit 0 0 * Muffler/Separator Kit 00 *+Strainer, Water Pickup * Separator, Water ( ) 0 * Clamp, Hose ( / ) * Parts Included in Muffler/Separator Kit. + Parts Included in Muffler Kit. Parts Included in Water Separator Kit. MDKAL

41 Remote Water Separator 0 Kit, Remote Fuel/Water Separator 0 0 Separator, Fuel/Water (See Separate Page for Components) Bracket, Separator Mounting 0 0 Line, Flex Fuel 0 Screw, Hex Head Cap (M x. x 0mm) 0 00 Washer, Lock (M) 0 00 Elbow, Street 0 (/ NPT) 0 0 Plug, Hex Pipe (/ NPT) 00 Washer, Flat (M) 00 Washer, EIT (/ ) 0 0 Screw, Hex Head Cap (M0 x. x 0mm) MDKAL

42 Remote Water Separator Components 0 0 Separator, Water 0 Kit, Metal Bowl Replacement (Includes Plug, O Rings and Drain Assy) Drain Assy (Includes Knob and Seal) 0 Element (Includes Seals) 0 0 Plug, Hex (/ ) Head Assy, Replacement (Includes Vent Plug, O Rings, Seal, Cap, Tube and Pump Assy) Plug, Vent (Includes O Ring) 0 Pump Assy (Includes Plunger, Retainer, Shaft, Check Ball, Knob and Screw) 0 O Ring Kit (Includes Seal and Plunger) 0 MDKAL

43 Stop Solenoid 0 Solenoid, Stop (K) 0 V 0 0 V 0 Joint, Ball 00 Nut, Tappet (/ UNF) Link, Solenoid 0 Spec A 0 0 Begin Spec B 0 0 Clip, Rod End Bracket, Solenoid 0 0 Spec A 0 0 Begin Spec B 00 0 Screw, Hex Head Sems (M x x mm) 0 0 Nut, ET Hex (#0 ) 000 Screw, Round Head Machine (#0 x / ) Bracket (V) 0 0 Washer, Centering (V) 0 Resistor (V) 000 Washer, EIT (#0) (V) 0 Screw, Round Head Machine (#0 x. ) (V) MDKAL

44 Cooling System MDKAL

45 Cooling System 0 0 Exchanger, Heat 0 *Cover, End 00 0 *Screw, Hex Head (/ ) 0 0 *Gasket, End Cover 0 0 *O Ring 0 0 Bracket, Heat Exchanger Strap, Mounting 0 Pump, Water (See Separate Page for Components) 0 Clamp, Hose 0 Clamp, Hose 0 Code E0 0 Code E0 0 0 Hose, Coolant 0 0 Hose, Coolant 0 0 Hose, Coolant 0 00 Hose,Coolant Clamp, Hose 0 0 Code E0 0 0 Code E Screw, Hex Head Cap (M x. x 0mm) 00 0 Screw, Hex Head Cap (M x. x mm) 00 0 Screw, Hex Head Sems (M x x mm) 0 0 Washer, Lock (M) Washer, Lock (M) 00 Nut, Hex (M x mm) 00 Nut, Hex (M x.) 0 00 Edging, Heat Exchanger Bracket ( x mm) Gasket, Water Pump 0 Pencil, Zinc Tube, Water 0 0 +Hose, Coolant 0 +Clamp, Hose 0 Kit, Cap (Includes Parts Marked *) * Parts Included in Heat Exchanger Cap Kit. + Parts Included in Sound Shield Kit Listed on Sound Shield Page. MDKAL

46 Raw Water Pump Components 0 & thru 0 0 Pump, Water 00 Shaft 0 Bolt 0 Body 0 Spacer 0 +Seal, Lip 0 +Ring, Internal Retaining 0 +Bearing, Ball 0 +Ring, External Retaining 0 +Washer, 0 0 +Seal, Mechanical 0 +Seat, Seal 00 +O Ring 0 +Key 0 +Plate, Wear 0 *+O Ring 0 *+Impeller 0 +Plate, Cover 0 Nut 0 Housing 0 0 Kit, Minor Service (Includes Parts Marked *) 00 Kit, Major Service (Includes Parts Marked +) * Parts Included in Minor Service Kit. + Parts Included in Major Service Kit. MDKAL

47 Vacuum Relief Valve 0 0 Kit, Siphon Break 0 00 Valve, Vacuum Relief 0 0 Tee (/ ) 0 0 Elbow, 0 Hose (/ Npt X / ) 0 0 Clamp, Hose (#0) 0 0 Grommet (Housed Units) MDKAL

48 Coolant Recovery Tank 0 Kit, Coolant Recovery 0 0 Tank, Recovery 0 Hanger, Tank 0 Hose (/ I.D. x 0 Lg.) 0 Cap, Tank 0 Hardware Package (Includes Mounting Hardware) MDKAL

49 Oil System Bracket, Oil Pressure Switch 0 0 Bracket, Oil Drain 0 Line, Oil Switch, Pressure (S) Negative Ground (B00, B0) Isolated Ground (B0) 0 0 Hose, Oil Drain 0 00 Plug, Hex Head Pipe 0 00 Tee, Special Pipe 0 00 Elbow, Inverted Male 0 0 Elbow, Pipe 0 0 Cap, Pipe 0 0 Elbow, 0 Male 0 Coupling, Anchor 0 0 Washer, Flat (M) 00 0 Screw, Hex Head Cap (M x. x mm) *Sender, Oil Pressure (E) 0 Negative Ground (B00, B0) 00 0 Isolated Ground (B0) 0 Screw, Hex Head Cap (/ x. ) 000 Washer, ET (M) Washer 0 Adapter, Oil Drain * Sender Included in Sender Kit Listed on Water Flange Page. + Switch Included in Isolated Ground Kit Listed on Isolated Ground Page. MDKAL

50 Oil Pan Pan, Oil Gasket, Oil Pan Bolt Tube, Oil Pickup Bolt 0 O Ring 0 Plug Gasket MDKAL

51 Resonator 0 Manifold, Intake (Includes Gasket) Gasket Screw, Hex Head (M x mm) Screw 0 Screw, Hex Head (M x 0mm) 0 Sleeve, Air Intake 0 0 Resonator, Intake 0 +Clamp, Hose 0 Clamp, Hose Hose, Air Intake 00 0 Screw, Hex Head Sems (M x x mm) 0 0 Clamp Screw, Hex Head Sems (M x mm) 00 0 Spec A (M x. x mm) 00 0 Begin Spec B (M x mm) 0 0 Washer (M) (Spec A) + Clamp (qty) Included in Sound Shield Kit Listed on Sound Shield Page. MDKAL

52 Exhaust Manifold MDKAL

53 Exhaust Manifold 0 Stud, Exhaust Manifold Gasket 0 Clamp, Hose 0 0 Hose, Coolant Nut (M x mm) 00 Manifold 0 0 Plug, Hex Pipe (/) Bushing, Reducer (/ / ) (H) 0 00 Plug, Pipe (/ NPT) (W/O H) 0 0 Cap, Manifold 00 Kit, Low Coolant Sender (Includes Sender and Harness) 0 Sender, Low Coolant (S) (H) Harness, Low Coolant (H) (See Separate Page for Components) 0 Screw, Socket Head Cap (E0) (M x. x mm) 0 0 Washer, Lock (M) 0 Screw, Pan Head Cross (E0) Recessed (M x 0. x 0mm) 0 0 Switch, Temperature (E0) (S) 0 Mixer (E0) Kit, Dry Exhaust (Includes Elbow, Gasket, Screws and Washers) 0 Gasket 0 Elbow, Exhaust (A) 00 0 Screw, Hex Head Cap (M x. x 0 ) (A) 0 0 Washer, Lock (M) 0 Elbow, 0 Exhaust Elbow ( ) Hose, Exhaust 0 0 x 0 0 x 0 x (Bulk Hose) 0 Kit, Exhaust (Includes Elbow, Tube, Clamps and Grommet Listed on Sound Shield Front Panel Page) 0 Elbow, Molded Exhaust Tube, Exhaust 0 Clamp, Hose MDKAL

54 Low Coolant Harness Harness, Low Coolant (H) Plug, Connector ( Pin) AR Terminal, Socket AR Plug, Connector Wedge, Plug ( Pin) Housing, Connector ( Pin) 0 AR Socket, Terminal 0 AR Seal, Cable MDKAL

55 Resonator/Muffler Kit, Marine Muffler 0 Clamp, Hose 0 Muffler, Marine 00 Strainer, Slotted Resonator, Marine ( ) MDKAL

56 MDKAL

57 Negative Ground Strap, Bond Screw, Hex Head Cap (M x x 0mm) Screw, Hex Head Cap (M0 x. x 0mm 000 Washer, ET (/ ) 00 Washer, ET Lock (M0) 00 Nut, Hex (M x mm) MDKAL

58 Isolated Ground MDKAL

59 Isolated Ground *Kit, Isolated Ground 00 Spec A 00 0 Begin Spec B Bracket, Solenoid 0 Spec A 0 Begin Spec B 0 Relay, Solenoid 0 0 Washer, Insulation 0 0 Washer, Flat (M) 0 0 Washer, Insulation 00 Screw, Brass Hex Head Cap 0 Strip, Ground 00 Washer, ET Lock (/ ) 00 Nut, Hex Brass (/ ) 0 Washer, Flat (M) 0 Spec A 0 Begin Spec B Washer, Lock (M) 0 0 Spec A 0 0 Begin Spec B Nut, Hex (M) 00 Spec A 00 Begin Spec B 00 0 Nut, Hex (/ ) Nut, ET Hex (#0 ) Screw, Hex Head Cap (M0 x. x 0mm) 0 0 Strip, Isolated Ground 00 Screw, Round Head Brass Machine (#0 x ) 00 Washer, Flat Brass(#0) 0 00 Washer Washer 000 Nut, Hex Brass Machine (#0 ) 0 Regulator, Voltage (Spec A) Harness, Isolated Ground (Includes Fuse, Holder and Connectors) (Spec A) 00 0 Fuse (A, Lt Blue) 0 Holder, Fuse Connector, Plug AR Connector, Bullet 00 Washer, ET Lock (M0) * Kit also includes Oil Pressure and Water Temperature Switches found on Oil System and Water Flange Pages. MDKAL

60 Mounting Base Isolator, Vibration (Blue Dot, 0lbs) 0 0 Pan, Drip Mount, Engine 0 0 Spec A (Black) 0 0 Begin Spec B (White) 0 Washer, Flat 0 Washer, Flat (M0) 00 0 Screw, Hex Head Cap (/ x. ) Screw, Hex Head Cap (M0 x. x 0mm) 00 0 Screw, Hex Head Sems ((M x. x mm) Washer, Lock (/ ) Nut, Hex (/ ) 000 Washer, Flat MDKAL

61 Belt Guard Guard, Belt 0 0 Spec A 0 0 Begin Spec B Screw, Hex Head Sems (M x x mm) 00 0 Spec A 00 0 Begin Spec B Bracket, Belt Guard 0 0 Spec A 0 0 Begin Spec B Screw, Hex Head Cap (M x mm) 0 0 Washer, Lock (M) 0 0 Bracket, Belt Guard Bracket, Belt Guard 0 0 Spec A 0 0 Begin Spec B MDKAL

62 Sound Shield 0 Front 0 0 +Kit, Sound Shield (Includes all Parts on Following Sound Shield Pages) 0 0 *Panel Assy, Front 0 0 *Door Assy *Rail Assy 0 00 Left Rear 0 0 Right 0 0 Front 0 0 *Housing Assy, Generator 0 *Housing Assy, Generator 0 0 *Roof Assy 0 Screw, Truss Head (/ 0 x / Control Box 0 0 Spec A 0 Begin Spec B Cover Assy, Generator (Includes Insulation) 0 0 Cover Baffle Assy, Generator (Includes Insulation and Grommet) 0 Baffle 0 0 Grommet, Rubber Inlet Assy, Generator (Includes Insulation) Spec A 0 0 Inlet, Generator 0 Screw, ET Hex Head Thread Cutting (#0 x / ) 0 Inlet Baffle Spec B 00 0 Screw, Hex Head Sems (M x x mm) Kit, Insulation (Includes Parts + Kit Also Includes Water Tube, Coolant Hose and Clamps listed on Heat Exchanger Page and Hose Clamp on Resonator Page. * See Separate Page for Parts Included in Insulation Kit (Also Includes Parts Marked on Following Housing Component Pages). 0 MDKAL

63 Sound Shield Front Panel and Door Components Panel Assy, Front (Includes Parts Marked *) 0 Front Panel 0 00 *Edging (mm) 0 00 *Grommet, Rubber 000 *Washer, Flat (#) 0 0 *Seal, Edge (mm) 0 *Clip, Door 0 0 #*Grommet 00 *Rivet, Drive 0 0 Front Panel 0 0 Door Assy (Includes Parts Marked +) 0 +Clip, Door 000 +Washer, Flat (#) 00 +Rivet, Drive 0 0 +Seal, Edge (0mm) 0 Door Strike, Spring 0 +Rivet * Parts Included in Panel Assy. + Parts Included in Door Parts Included in Insulation Kit Listed on Sound Shield Page. # Grommet Included in Exhaust Kit Listed on Exhaust Manifold Page. MDKAL

64 Sound Shield Roof Components Roof Assy 0 Cover, Access 0 Screw, Fillister Head Machine Cross Recessed (# x. ) 0 00 Grommet, Rubber 0 00 Edging (mm) 0 Generator Housing 0 Roof 0 Roof Catch, Spring 0 Rivet Nut, Hex (# ) 0 00 Edging Parts Included in Insulation Kit Listed on Sound Shield Page. MDKAL

65 Sound Shield Generator Housing 0 0 Housing Assy, Left Generator (Includes Parts Marked *) 0 *Clip, Door 000 *Washer, Flat (#) 00 *Rivet, Drive 0 Generator Housing 0 Generator Housing 0 0 *Seal, Edge (0mm) 0 00 *Edging (mm) 0 00 *Nut, Retainer (/ 0) Housing Assy, Right Generator (Includes Parts Marked +) 0 +Clip, Door 000 +Washer, Flat (#) Cover, Exhaust Access 00 +Rivet, Drive 0 Generator Housing 0 Generator Housing Nut, Retainer (/ 0) Edging (mm) 0 0 +Seal, Edge (0mm) * Parts Included in Left Side Generator Housing Assy. + Parts Included in Right Side Generator Housing Parts Included in Insulation Kit Listed on Sound Shield Page. MDKAL

66 Sound Shield Rail Components FRONT 0 0 Rail Assy, Front (Includes, Pins Nuts and Edging) 0 Pin, Clip Nut, Push Cap 0 00 Edging (0mm) 0 Plug ( ) 0 0 Plug, Hole (. ) 0 00 Rail Assy, Left (Includes Pins and Nuts) 0 Pin, Clip Nut, Push Cap Rail Assy, Right (Includes Pins and Nuts) 0 Pin, Clip Nut, Push Cap Screw, Hex Head Cap (M x x mm) 0 0 Washer, Lock (M) 00 Nut, Hex (M x mm) Rail, Rear 00 0 Screw, Hex Head Sems (M x 0. x mm) Flange, Bulkhead 0 Grommet 0 0 Grommet 0 Plug, Hole (. ) 0 Plug, Hole (. ) MDKAL

67 Generator Stator, Generator (Includes Grommet) Spec A 0 0 Single Phase Three Phase Begin Spec B 0 0 Single Phase Three Phase 0 0 Grommet 0 0 Rotor Assy, Generator (Includes Parts Marked ) 0 0 Bearing, Ball Nut, ET Hex (#0 ) 0 Washer, Flat (#0) 0 0 Rotor, Exciter 0 0 Fan, Generator Disk, Rotor Drive Washer, Flat (/ ) 0 0 Screw, Button Head Torx (/ x ) 0 Washer, Flat (M) 00 0 Screw, Hex Head Cap (M x. x mm) 0 Screw, Hex Head Thread Form (/ ) 00 Washer, Lock ET (/ ) 0 0 Stator, Exciter 0 0 Endbell 0 00 Seal, O Ring 0 Cover, Endbell 0 0 Screw, ET Hex Head Thread Cutting (#0 x / ) Stud 00 0 Nut, Hex (/ ) Parts Included in Rotor Assy. MDKAL

68 AC Control 0 MDKAL

69 AC Control Breaker, Circuit (CB) Pole A 0 0 0A Pole 0 0 0A 0 0 A 0 0 0A Pole 0 0 A 0 0 A 0 0 0A 0 0 A 0 0 0A 000 Washer, EIT Lock (/ ) 0 0 Screw, Brass Round Head Machine (/ 0 x. ) 0 0 Grommet Strap, Bond 00 Washer, ET Lock (/ ) Screw, Hex Head Cap 00 0 Spec A (M x. x mm) 00 0 Begin Spec B (M x. x mm) 000 Screw, Lock Head Flange (Plated) (/ 0 x / ) Box, Control 0 0 Spec A 0 Begin Spec B 0 Standoff, Insulator 0 Single Phase 0 Three Phase 00 Nut, Hex Brass (/ 0) 00 Washer, Flat Brass (/) 0 0 Cover, AC 00 0 Screw, Hex Head Sems (M x 0. x mm) 0 0 Plate, CB Cover (Used with Single Pole Circuit Breaker) Cover, Circuit Breaker 0 or Pole CB 0 Pole CB Screw, Pan Head Cross Recessed (# x / ) 00 0 or Pole CB 00 0 Pole CB MDKAL

70 MDKAL DC Control (Spec A) thru and

71 DC Control (Spec A) 00 0 Box Assy, Control (Includes Parts Marked *) 0 0 Box, Control 0 *Panel, Rear Control 0 0 *Regulator, Voltage SRA 0 *Panel, Control (Lower Portion) 0 0 *Grommet 0 0 *Clip, Nut 00 0 *Screw, Hex Head Sems (M x 0. x mm) 0 *Screw, Cross Recessed (M x 0. x 0mm) 0 00 *Nut, Hex (M x 0.) 0 0 *Harness, DC (Includes All of the Following Not Illustrated Parts and K Relay) Connector, Receptacle (J) Wedge, Receptacle (J) Connector, Receptacle (J) Wedge, Receptacle (J) Connector, Plug (P) Wedge, Plug (P) 00 Resistor (R) (0 Ohm, 0W) 0 Resistor (R) (0 Ohm, W) 0 Resistor (R) (. Ohm, W) 000 Rectifier (CR, CR, CR) Socket, Relay Connector, Receptacle (J) 0 0 Grommet 0 Connector, Closed End 0 0 Relay (K) 00 *Screw, ET Round Head Brass Machine (#0 x. ) 000 *Washer, EIT Lock (#0) 000 *Nut, Hex Brass (#0 ) 00 *Washer, Flat Brass (#0) 0 *Relay, SPDT (V) (K, K, K, K, K, K, K0, K) 0 00 *Hourmeter 0 0 *Breaker, Circuit (0A) *Breaker, Circuit (A) 0 0 *Switch, Rocker 0 *Breaker & Terminal Assy 0 0 *Washer, Flat (#) *Screw, Hex Head Machine (# x. ) 0 *Adapter, Threaded 0 *Boot, Pushbutton 0 0 *Washer, Lock (M) *Plug ( Pin) *Wedge, Plug 0 *Plug, Seal 0 Cover, Control Box Panel, Control 0 Without Gauges 00 0 With Gauges (See Separate Page for Components) 00 0 Screw, Hex Head Sems (M x 0. x mm) 0 Harness, Engine (Includes Parts Marked +) 0 0 +Breaker, Circuit (CB) 0 0 +Nut, ET Hex (#0 ) 0 0 +Boot, Engine Harness AR +Plug, Circular (P) ( Pin) AR +Housing, Connector (S) ( Pin) * Parts Included in Control Box Assy. + Parts Included in Engine Harness. Shipped Loose in Plastic Bag. MDKAL

72 DC Control (Begin Spec B) thru MDKAL

73 DC Control (Begin Spec B) Box Assy, Control (Includes Parts Marked *) 00 0 V 00 0 V *Harness, DC (Includes All of the Following Not Illustrated Parts and the K Relay) 0 V 0 V Connector, Receptacle (J) Wedge, Receptacle (J) Connector, Receptacle (J) Wedge, Receptacle (J) Connector, Plug (P) Wedge, Plug (P) Resistor (R) (0 Ohm, 0W) 00 V 0 V 000 Rectifier (CR, CR, CR) Socket, Relay (K, K, K, K, K, K, K0, K) Connector, Receptacle (J) 0 0 Grommet 0 Connector, Strain Relief Relay (K) (Part of DC Harness) 0 0 V 0 0 V 0 0 *Regulator, Voltage (AVR) 00 0 *Screw, Hex Head Sems (M x 0. x mm) 0 *Panel, Rear Control 0 0 *Support, Voltage Regulator *Relay (K, K, K, K, K, K, K0, K) 0 V SPDT 0 V 0 0 *Clip, Nut 0 0 *Bracket, Relay 0 0 *Washer, Lock (M) 0 *Screw, Cross Recessed (M x 0. x 0mm) 0 0 *Nut, ET Hex (#0 ) 00 *Washer, Flat Brass (#0) 0 *Support, Voltage Regulator 000 *Washer, EIT Lock (#0) 000 *Nut, Hex Brass (#0 ) 00 *Screw, ET Round Head Brass Machine (#0 x. ) 0 *Box, Control *Grommet 0 *Breaker & Terminal Assy (0.A) 0 00 *Hourmeter 0 0 *Breaker, Field (A) 0 0 *Breaker, Circuit (0A) 0 0 *Panel, Control (Lower Portion) 0 0 *Breaker, Circuit (A) 0 0 *Washer, Flat (#) *Screw, Hex Head Machine (# x. ) 0 *Adapter, Threaded 0 0 *Boot, Pushbutton 0 0 *Switch, Rocker (S) *Plug ( Pin) *Wedge, Plug *Plug, Seal Panel, Control Without Gauges With Gauges (Kit) (See Separate Page for Components) 00 0 V 00 0 V 00 0 Screw, Hex Head Sems (M x 0. x mm) 0 Cover, Control Box Harness, Engine (Includes Parts Marked +) Connector/Boot 0 0 Boot (V) + Connector, Plug (V) ( Position) 0 +Connector, Plug ( Position) AR +Wedge, Plug ( Pin) AR +Connector, Plug ( Pin) (P) AR +Plug ( Pin) 0 AR +Connector, Strain Relief * Parts Included in Control Box Assy. + Parts Included in Engine Harness. Shipped Loose in Plastic Bag. MDKAL

74 Control Panel Components Volt 0 0 Volt 0 0 Kit, Gauge Panel 00 0 V 00 0 V 0 Gauge, Coolant Temperature (M) Voltmeter (M) 0 V ( V 0 V ( V) 00 0 Kit, Dual Gauge Switch (Includes Switch, Cap, Nut and Washers) 0 0 Cap, Switch 0 00 Washer, Flat (/) 00 0 Screw, Hex Head Sems (M x ) 0 Gauge, Oil Pressure (M) 00 Washer, Nylon (. ) Washer, Brass Flat (#0) 00 V 00 V 0 Nut, Brass Hex (#0 ) 000 V 000 V 000 Washer, ET Lock (#0) 00 Resistor (V) Washer, Lock (#0) V V Harness, Gauge Panel (Includes Connector, Wedge and Plug) Connector, Plug (P) Wedge, Plug Plug, Cavity MDKAL

75 Control Mount Panel, Rear Saddle 0 0 Spec A (White) 0 0 Begin Spec B (Black) Saddle, Control 0 Spec A 0 0 Begin Spec B 0 0 Isolator, Vibration 0 Screw, Hex Head Thread Cutting (/ x / ) 0 Screw (M x 0. x 0mm) 000 Washer, EIT Lock (/ ) 0 0 Nut (/ ) 00 0 Screw, Hex Head Sems (M x x mm) MDKAL

76 Basic Remote Control Panel Kit, Basic Panel V V Switch, Rocker (S) 0 0 V V 0 Panel, Remote Includes Printing) Harness, Remote Panel (Includes Parts Marked *) *Plug ( Pin) (J) *Pin, Contact *Plug, Seal *Wedge, Plug ( Pin) 00 Screw, Wood (# x ) * Parts Included in Remote Panel Harness. MDKAL

77 Deluxe Remote Control Panel W/Hour Meter Kit, Deluxe Panel 00 0 V 00 0 V 0 0 Panel, Remote Printed Switch, Rocker (S) 0 0 V V 0 00 Meter, Hour (M) Harness, Remote Panel (Includes Parts Marked *) *Plug ( Pin) (J) *Plug, Connector *Wedge, Plug ( Pin) *Pin, Contact 00 Screw, Wood (# x ) * Parts Included in Remote Panel Wiring Harness. MDKAL

78 Deluxe Remote Control Panel W/Volt Meter 0 Kit, Remote Panel 00 0 V 00 0 V 0 Panel, Remote Printed Switch, Rocker (S) 0 0 V V Meter, Volt (M) 0 V ( V) 0 V ( V) 00 Washer, Nylon 00 Washer, Flat 000 Nut, Hex Brass (0 ) Washer, Lock Harness, Remote Panel (Includes Parts Marked *) *Plug ( Pin) (J) 0 *Plug, Connector *Wedge, Plug ( Pin) *Pin, Contact 00 Screw, Wood (# x ) * Parts Included in Remote Panel Wiring Harness. MDKAL

79 Remote Gauge Control Panel Volt Volt Kit, Remote Gauge Panel V V 0 Panel, Remote 0 Gauge, Oil Pressure (M) Switch, Rocker (SPDT) (S) 0 0 V Sets V Sets 0 Gauge, Water Temperature (M) 0 00 Meter, Running Time (M) Meter, Volt (M) 0 V Sets ( V) 0 V Sets ( V) 00 Washer, Nylon (. ) Washer, Brass Flat (#0 ) 00 V 00 V Nut, Brass Hex (#0 ) 000 V 000 V 0 Washer, Lock (#0) V V 00 Resistor (V Only) 000 Washer, ET Lock (#0) (V Only) (V Sets Only) Harness, Remote Panel (Includes Parts Marked +) +Plug, Seal +Wedge, Plug ( Pin) +Plug ( Pin) (P) +Contact, Socket 0 00 Screw, Pan Head Sheet Metal (# x.0) + Parts Included in Remote Panel Harness MDKAL

80 Wiring Harnesses 0 0 MDKAL

81 Wiring Harnesses 0 Harness, Remote Extension (Includes Parts Marked #) feet feet 00 feet 0 feet 0 00 feet 0 0 feet #Plug ( Pin) #Terminal, Socket #Wedge, Plug ( Pin) #Receptacle ( Pin) #Terminal, Pin #Wedge, Receptacle ( Pin) 0 Harness, Pigtail ( ) (Includes Parts Marked *) *Terminal, Socket 0 *Plug ( Pin) *Wedge, Plug ( Pin) *Plug, Connector Harness, Adapter (Includes Parts Marked ) Single Circuit for On/Off /Preheat Two Circuits for On/Off and Preheat Plug ( Pin) AR Terminal, Socket Wedge, Plug ( Pin) Cap, Connector 00 AR Socket, Contact Harness, Junction 0 Plug ( Pin) AR Terminal, Socket Wedge, Plug ( Pin) #Receptacle ( Pin) #Terminal, Pin #Wedge, Receptacle ( Pin) Socket, Receptacle ( Pin) Wedge, Lock Receptacle ( Pin) Harness, Remote Control Box AVR Extension (Includes Connectors, Terminals and Plugs) Connector, Receptacle 0 AR Terminal, Pin Connector, Plug AR Terminal, Socket Plug Harness, Remote Control Box Engine Extension (Includes Connector and Plug) Spec A 0 Begin Spec B Connector, Receptacle Plug, Circular # Parts Included in Remote Extension Harness. * Parts Included in Custom Pigtail Harness Parts Included in Adapter Harness. MDKAL

82 Manual Transfer Switch REF PART QTY PART NO. NO. USED DESCRIPTION Switch, On Shore/Off Shore Rotary 0 0 0V ( Wire) /0V ( Wire) 0 MDKAL

83 Labels Label, Bat B+ Label, Control (K Relay) Label, Control Panel (w/gauges) Label, Control (M, CB) Label, Control (M, M, M) Label, Control (Fault Breaker, Emergency Stop) Label, Control Panel (w/o Gauges) Label, Control Panel (Inside) 0 Label, Control (Outside) Label, Coolant (Housed Sets Only) Label, Coolant Label, Danger (High Voltage) Label, Dual Gauge Label, Fire Port (Housed Sets Only) 0 Label, Ground Label, Instruction Label, Lifting Eye (Housed Sets Only) Label, No Step (Housed Sets Only) Label, No Step 0 Label, Phone Info Label, Onan (Housed Sets Only) Label, Reconnection Label, Schematic (DC) Label, Service Parts (Spec B) Label, Service Parts (Spec A) Label, Warning (Exposed Belts) (Housed Sets Only) Label, Warning (Hazardous Voltage) Label, Warning (Hot Pressurized Coolant) 0 0 Label, Warning (Operation, Maintenance and Service...) 0 Label, Warning (Rotating Parts) (Unhoused Sets Only) MDKAL

84 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 0, 0 0, 0 0, 0, 0, 0, 0, 0, 0 0 0, 0 0, 0, 0, 0, 0, 0, 0, 0, 0 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 00 0, 00 0, 00 0, 00 0, 00 0, 00 0, 0, 0, 00, 0 0 0, 0 0, 0, 0 0, 0, 0, 0, 0, 0, 0, 0 0, 0 0, 0 0 0, 0 0, 0 0, 0 0 0, 0 0, 0 0, 0 0, 0 0, 0 0, 0, 0 0, 0, 0,, 00, 0, 0, 0, 0, 0, 0, 0, 0, 0, 00, 0, 0, 0, 0, 0, 0, 0, 0, 0, 00, 0, 0 0, 0 0,, 0 0, 0, 0, 0, 0 0, 0 0, 0 0, 0 00, 0,,,, 0, 00 0, 0, 0, 0 0, 0, 0, 0, 0 0, 0 0, 0 0, 00, 00,, 0,, 00, 0, 0,,,,,,,,, 0, 0, 0, 0, 00, 0,, 0,,, 0,,,,,,,,,,,,,,,,,, 0,,,,,,,,,,,,,,

85 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page,,,,,, 0,,,,,,,,,,,, 0,,,,, 0,, 0,, 0,,,,,,,,,, 0,,, 0, 0, 0 0, 00, 0,,,, 0,,, 0,,,,,, 0,,,,,, 0,, 0,, 0,,,, 0, 0, 0, 0,,,,,,,, 0,,,,,,,,,,,,,,, 0,,,, 0,,,,,,,, 0,,,,,,,,,,,,,,, 0 0,,,,,,,,,,,,,, 0,,, 00, 00, 0, 00,,,,,,,,, 0,,,,,,,,,,,, 0,,,,,,,, 0,,,,, 00, 0, 0, 0, 0, 0, 0,,,,,, 0,,,,

86 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page,,,, 0 0, 0, 0, 0, 0, 0, 0, 0, 0, 0 0,,,,,,,,,, 0,,,,,,,, 0,,,,,,,, 0,,,,,,,,,, 0, 0, 0, 0, 0,,,,,, 00, 0, 0, 0, 0, 0, 0, 0, 0, 0,,,,,,,,,,, 0,, 0 0, 0,, 0,,, 0,,,,,,,, 0,,,,,,,,,,,,,,,,, 0,,,,,,, 0,,, 0 0,,, 0, 0, 0 0,,,, 0,,,,,, 0,,, 0,, 0,,,,,,,,,,,,,,,,,,,,, 0,,, 0,,,,,,,,,,,, 00, 0, 0,

87 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 0, 0, 0, 0, 0, 0, 0, 0,,,,,,,,, 0, 0,,,,,, 0,,,, 0,,, 0,, 00, 0,, 0, 0, 0,, 0,, 0, 0, 0, 0,,,,,,,,,,,,,,,,,, 0,,,,,,,,,, 0,,,,,,, 0,,,,,, 0,,,,,,, 00, 0, 0, 0 0, 0 0, 0, 0,,,,,,,, 0,, 0,, 0, 0, 0, 0, 0, 00,, 0, 0,, 0,, 00 0, 0 0, 0, 0 0, 0 0, 0 0, 0 0, 0 0, 0 0, 0 0, 0 0 0, 0 0 0,, 0, 00 0, 00 0, 00 0, 00 0, 00 0, , , 00 0, 00 0, , , 00 0,, 00 0,, 00 00, 00 0, 00, 00 0, 00 0, 00 0, 00, 0,,, 0,,, 0 00,,,, 0 0, 0 0 0, 0 0,, 0 0, 0, 0, 0 0, 0,, 0, 0 0,, 0 0, 0 0, , 0

88 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 0 0,, 0 0,,,, 0 0 0,,,, 0 0, 0 0, 0 0, 0 00, 0 0 0, 0 0 0, 0, 0 0, 0, 0, 0, 0 0, 0 0, 0 0, 0 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0 0,, 0, 0 0, 0 0, 0 0,, 0 0, 0 0, 0 0, 0 0 0, 0 0, 0 0, 0 0, 0 0, 0 0, 0 0, 0 0,, 0,, 0 0, 0 0, 0 0, 0,, 0,, 00 0, 0,,, 00,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, 0, 0,,,,,,,,,, 0, 0,, 0,,, 0, 0 0, 0,,, 00, 0, 0, 0,,,, 0 0, 0,,,,,, 0, 0,,,,,,, 0, 0, 0, 0, 0, 00,, 000,, 0 0, 0 0 0, 0 0, 0 0, 0 0, 0 0, 0 0, 0,, 0, 0, 0 0, 0, 0 0, 0, 0 0, 0, 0, 0, 0 0 0, , 0, 0 0 0, , 0 0, 0, 0 0, 0 0, 0 0, 0 0, 0 0, 0 0, 0 00, 0 0, 0, 0 0, 0, 0 0, , 0 0 0, 0 0, 0 0, 0 0 0, , 0 0 0, 0, 0 00, 0 0 0, 0