Instructions for Parts Books

Transcription

1 Instructions for Parts Books The heading at the top of the page will be the same for the picture of the parts at it is for the page with the part numbers. Definition of column headings on part number pages: REF.No The number refering to the part on the picture page of the parts book. Part No. The number assigned to this part at the time of printing the parts book. Description Discription of part. Q'ty S.No. I/C Quanity of part used on that page. Serial number range of the equipment that this part will fit. >= Your serial number should be greater than or equal to the number shown. <= Your serial number should be lesser than or equal to the serial number shown. Interchangeability of part shown. The part shown will work for the older and later serial number. # The part shown is not interchangable with the other serial number. new for old old for new Remarks Notes about this particulart part. Sometimes this may say except [FR] or [CA] Note about Country Codes: The parts books we use in the United States of America may also contain information about a part that would be different in another country. It is important that you are aware of the country codes in some instances. Symbol A CA FR GR PO AU Country United States of America Canada France Greece Portugal Australia If the remarks column says for example EXCEPT [FR] this part works in all countries except France. That means it will work here in the USA.

2 ALL PRODUCT INDEX B7800HSD FREQUENTLY USED ITEMS STEERING SPEED CHANGE LEVER/BRAKE HYDRAULIC SYSTEM ELECTRICAL SYSTEM FUEL SYSTEM ENGINE HOOD/BONNET FRONT WHEEL/REAR WHEEL CLUTCH TRANSMISSION/REAR AXLE FRAME FRONT AXLE COOLING WATER SYSTEM LABELS OPTION ACCESSORIES AND SERVICE PARTS Ref. B7800HSD Page 11071

3 Item Part No. Description Book FREQUENTLY USED ITEMS FREQUENTLY USED ITEMS 100K0716 ENGINE CRANKCASE 100K CRANKCASE 100K OIL PAN 100K CYLINDER HEAD 100K GEAR CASE 100K HEAD COVER 100K HEAD COVER 100K OIL FILTER 100K DIPSTICK AND GUIDE 100K MAIN BEARING CASE 100K CAMSHAFT AND IDLE GEAR SHAFT 100K PISTON AND CRANKSHAFT 100K FLYWHEEL 100K FUEL CAMSHAFT AND GOVERNOR SHAFT 100K IDLE APPARATUS 100K INJECTION PUMP 100K GOVERNOR 100K GOVERNOR 100K SPEED CONTROL PLATE 100K NOZZLE HOLDER AND GLOW PLUG 100K NOZZLE HOLDER AND GLOW PLUG 100K NOZZLE HOLDER [COMPONENT PARTS] 100K NOZZLE HOLDER [COMPONENT PARTS] 100K FUEL PUMP(MECHANICAL) 100K WATER FLANGE AND THERMOSTAT 100K WATER PUMP 100K VALVE AND ROCKER ARM 100K INLET MANIFOLD 100K INLET MANIFOLD 100K EXHAUST MANIFOLD 100K AIR CLEANER 100K MUFFLER 100K UPPER GASKET KIT 100K UPPER GASKET KIT 100K LOWER GASKET KIT 100K A001 ACCELERATOR LEVER 100K0716 FUEL SYSTEM 01A101 FUEL TANK 100K A110 FUEL PIPE 100K A130 FUEL FILTER [COMPONENT PARTS] 100K0716 COOLING WATER SYSTEM 01A401 FAN 100K A410 WATER PIPE 100K A420 RADIATOR 100K A430 RESERVE TANK 100K0716 ELECTRICAL SYSTEM 01A510 STOP SOLENOID 100K A521 DYNAMO 100K A523 DYNAMO [COMPONENT PARTS] 100K A525 STARTER 100K A530 STARTER [COMPONENT PARTS] 100K A535 BATTERY 100K B10101 SWITCH [MID PTO TYPE] 100K B10102 SWITCH [MID PTO TYPE] 100K0716 Ref. B7800HSD Page 11071

4 Item Part No. Description Book ELECTRICAL SYSTEM 01B10103 SWITCH [EXCEPT MID PTO TYPE] 100K B10104 SWITCH [EXCEPT MID PTO TYPE] 100K B115 PANEL BOARD 100K B120 PANEL BOARD [COMPONENT PARTS] 100K B301 HEAD LIGHT 100K B302 HAZARD LIGHT 100K B304 TAIL LIGHT 100K B310 WINKER LAMP 100K B501 ELECTRICAL WIRING 100K0716 CLUTCH 01C101 CLUTCH 100K C110 CLUTCH ROD 100K C301 CLUTCH PEDAL 100K C401 CLUTCH HOUSING 100K0716 FRAME 01C415 CENTER FRAME 100K C417 SUB FRAME 100K0716 TRANSMISSION/REAR AXLE 01C420 TRANSMISSION CASE 100K C425 DIFFERENTIAL GEAR CASE 100K C427 REAR AXLE CASE 100K D001 CLUTCH SHAFT 100K D005 PROPELLER SHAFT 100K D010 HST 100K D01501 HST [COMPONENT PARTS] 100K D01502 HST [COMPONENT PARTS] 100K D01503 HST [COMPONENT PARTS] 100K D103 FRONT SHAFT 100K D135 PTO SHAFT 100K D13701 MID PTO [MID PTO TYPE] 100K D13702 MID PTO [EXCEPT MID PTO TYPE] 100K D140 REAR DIFFERENTIAL 100K D143 FRONT WHEEL PROPELLER SHAFT 100K D149 2ND SHAFT 100K D152 3RD SHAFT 100K D155 4TH SHAFT 100K D301 REAR AXLE 100K0716 SPEED CHANGE LEVER/BRAKE 01E001 BRAKE 100K E005 BRAKE ROD 100K E015 PARKING BRAKE LEVER 100K F SPEED SET LEVER 100K F107 NEUTRAL HOLDER LINK 100K F108 SPEED CONTROL PEDAL 100K F110 RANGE GEAR SHIFT LEVER 100K F113 FRONT WHEEL DRIVE LEVER 100K F12501 PTO GEAR SHIFT LEVER [MID PTO TYPE] 100K F12502 PTO GEAR SHIFT LEVER [EXCEPT MID PTO 100K0716 TYPE] 01F143 HYDRAULIC CONTROL LEVER 100K F201 BRAKE PEDAL 100K F205 DIFFERENTIAL LOCK PEDAL 100K0716 FRONT AXLE 01G101 FRONT AXLE FRAME 100K G105 FRONT AXLE CASE 100K G115 FRONT DIFFERENTIAL 100K G120 DIFFERENTIAL GEAR SHAFT 100K0716 Ref. B7800HSD Page 11071

5 Item Part No. Description Book FRONT AXLE 01G123 BEVEL GEAR CASE 100K G125 FRONT AXLE CASE 100K G130 FRONT AXLE 100K G135 FRONT DRIVE SHAFT 100K0716 STEERING 01H003 DRAG LINK 100K H005 TIE ROD 100K H101 STEERING HANDLE 100K H105 STEERING POST 100K0716 HYDRAULIC SYSTEM 01J101 HYDRAULIC PUMP(PS) 100K J105 HYDRAULIC PUMP(PS) [COMPONENT 100K0716 PARTS] 01J120 HYDRAULIC PUMP 100K J125 HYDRAULIC PUMP [COMPONENT PARTS] 100K J201 HYDRAULIC OIL LINE(SUCTION) 100K J210 HYDRAULIC OIL LINE(DELIVERY) 100K J215 HYDRAULIC OIL LINE(STEERING) 100K J230 HYDRAULIC OIL LINE(T/M) 100K J235 HYDRAULIC OIL LINE(HST) 100K J240 HYDRAULIC OIL LINE(OIL COOLER) 100K J245 HYDRAULIC OIL LINE(F/M) 100K J301 HYDRAULIC CYLINDER 100K J310 HYDRAULIC PISTON/LIFT ARM 100K J330 FEED BACK LEVER 100K J405 CONTROL VALVE 100K J410 CONTROL VALVE [COMPONENT PARTS] 100K K101 3-POINT LINKAGE 2(LIFT ROD) 100K K115 LOWER LINK 100K K120 3-POINT LINKAGE 1(TOP LINK) 100K K125 CHECK CHAIN 100K L117 HITCH/DRAWBAR 100K L125 PTO PROTECTOR 100K0716 HOOD/BONNET 01M101 FRONT GRILLE 100K M105 BONNET 100K M113 PANEL COVER 100K M120 SIDE COVER 100K M130 SHUTTER PLATE 100K M210 FENDER 100K M215 FLOOR SEAT 100K M21701 SEAT SUPPORT 100K M21702 SEAT SUPPORT 100K M225 STEP 100K M30101 ROPS(RIGID TYPE) 100K M30102 ROPS(FOLDABLE TYPE) 100K M501 SMV EMBLEM 100K0716 FRONT WHEEL/REAR WHEEL 01R10101 FRONT WHEEL(7-12) 100K R10102 FRONT WHEEL(23* ) 100K R10103 FRONT WHEEL(23* R4) 100K R10104 FRONT WHEEL(24* ) 100K R11001 REAR WHEEL( ) 100K R11002 REAR WHEEL( ) 100K R11003 REAR WHEEL( R4) 100K R11004 REAR WHEEL( ) 100K0716 Ref. B7800HSD Page 11071

6 Item Part No. Description Book FRONT WHEEL/REAR WHEEL 01R11005 REAR WHEEL( ) 100K0716 LABELS 01S10101 LABEL [ENGLISH] 100K S10102 LABEL [FRENCH] 100K0716 ACCESSORIES AND SERVICE PARTS 01T105 ACCESSORIES AND SERVICE PARTS 100K0716 OPTION 01U800 ALTERNATOR KIT [OPTION] 100K U802 ALTERNATOR [COMPONENT PARTS] 100K0716 [OPTION] 01U805 WORKING LIGHT KIT [OPTION] 100K U81 WORKING LIGHT KIT [OPTION] 100K U83501 MID PTO [OPTION] 100K U83502 MID PTO [OPTION] 100K0716 Ref. B7800HSD Page 11071

7 CRANKCASE Reference: Page:2

8 CRANKCASE S.No.;<=3Y9499NOTE:ORDER BY REF.No.010 NEW PART.and Fig.No.007 REF.No. REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) COMP.CRANKCACE 1 <=2E COMP.CRANKCASE 1 >=3L0007 NOT SALE SEE NOTE COMP.CRANKCASE 1 >=3N0007 NOT SALE SEE NOTE COMP.CRANKCASE CAP SEALING CAP SEALING PLUG PLUG PLUG PLUG PLUG EXPANSION PLUG EXPANSION PIN STRAIGHT PIN STRAIGHT 2 « PIN STRAIGHT PIN STRAIGHT 2 « PIN STRAIGHT PIN PIPE PIN PIPE PLUG PIN START SPRING COMP SHAFT IDLE SHAFT IDLE GEAR 1 NOT SALE SCREW SET BUSH GOVERNOR GEAR PLUG GASKET O RING PIPE WATER RETURN BOLT FLANGE 1 >=3L GASKET 1 >=3L Reference: Page:2

9 CRANKCASE Reference: Page:3

10 CRANKCASE 220 Reference: Page:3

11 CRANKCASE S.No.;>=4A0001NOTE:ORDER BY REF.No.010 NEW PART.and Fig.No.007 REF.No. REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 1G COMP.CRANKCASE 1 <=4Z0548 NOT SALE SEE NOTE G COMP.CRANKCASE 1 >=5A CAP SEALING CAP SEALING PLUG PLUG PLUG PLUG PLUG EXPANSION PLUG EXPANSION PIN STRAIGHT PIN STRAIGHT PIN STRAIGHT PIN PIPE PIN PIPE PLUG PIN START SPRING COMP SHAFT IDLE SHAFT IDLE GEAR 1 NOT SALE SCREW SET BUSH GOVERNOR GEAR PLUG GASKET O RING 1 <=4A PIPE WATER RETURN Reference: Page:3

12 OIL PAN Reference: Page:4

13 OIL PAN REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) COMP.OIL PAN BOLT 26 <=2S BOLT 26 >=2U PLUG GASKET FILTER OIL BOLT O RING Reference: Page:4

14 CYLINDER HEAD Reference: Page:5

15 CYLINDER HEAD 120 Reference: Page:5

16 CYLINDER HEAD REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) HOOK ENGINE BOLT COMP.CYLINDER HEAD 1 <=3Y G COMP.CYLINDER HEAD 1 >=4A CAP SEALING PLUG GUIDE INLET VALVE GUIDE INLET VALVE 4 « GUIDE EXHAUST VALVE GUIDE EXHAUST VALVE 4 « CAP SEALING BOLT CYLINDER HEAD BOLT CYLINDER HEAD GASKET CYLINDER HEAD 1 <=4A GASKET CYLINDER HEAD 1 >=4C CLAMP CORD 1 <=4Z Reference: Page:5

17 GEAR CASE Reference: Page:6

18 GEAR CASE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY CASE GEAR 1 NOT SALE G ASSY CASE GEAR 1 «NOT SALE COMP.CASE GEAR 1 <=5F G COMP.CASE GEAR 1 >=5G PLUG PLUG WASHER PLAIN JOINT PIPE SPRING SEAT VALVE BALL ASSY ROTOR OIL PUMP COVER OIL PUMP SCREW CR-REC-BD-HD PIN STRAIGHT GASKET GEAR CASE BOLT BOLT BOLT BOLT BOLT STUD NUT WASHER SPRING SEAL OIL BLANK BLANK STUD ASSY GEAR CASE H/M GASKET H/METER UNIT BOLT Reference: Page:6

19 HEAD COVER Reference:01001 Page:7

20 HEAD COVER S.No.;<=3Y9499 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY COVER CYL.HEAD GASKET HEAD COVER JOINT BREATHER PIPE PLATE B/THER ELEMENT PLATE B/THER ELEMENT ELEMENT BREATHER OIL SHIELD BREATHER SCREW WITH WASHER NUT GASKET E PLUG OIL FILLER O RING PIPE BREATHER BAND PIPE Reference:01001 Page:7

21 HEAD COVER Reference:01002 Page:8

22 HEAD COVER S.No.;>=4A0001 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 1G ASSY COVER CYL.HEAD 1 <=4J G ASSY COVER CYL.HEAD 1 >=4L G ASSY COVER CYL.HEAD 1 >=5G G SHIELD BREATHER GASKET HEAD COVER G COMP.VALVE BREATHER 1 <=4J G COMP.VALVE BREATHER 1 >=4L G COMP.VALVE BREATHER 1 >=5G G COVER BREATHER SCREW PAN-HEAD PIPE WATER RETURN NUT GASKET E PLUG OIL FILLER O RING G TUBE BREATHER CLAMP HOSE CLAMP HOSE Reference:01002 Page:8

23 OIL FILTER 010 Reference: Page:9

24 OIL FILTER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight (kgf) (lb) ASSY CARTRIDGE OIL Reference: Page:9

25 DIPSTICK AND GUIDE 010 Reference: Page:10

26 DIPSTICK AND GUIDE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) GAUGE OIL 1 <=4J GAUGE OIL 1 >=4L ASSY GUIDE OIL GAUGE 1 <=3Y ASSY GUIDE OIL GAUGE 1 >=4A ASSY GUIDE OIL GAUGE 1 >=4W O RING G PLUG OIL GAUGE 1 >=5A Reference: Page:10

27 MAIN BEARING CASE Reference: Page:11

28 MAIN BEARING CASE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY CASE MAIN BRG BOLT BEARING CASE GASKET BRG.CASE COVER BEARING CASE SEAL OIL GASKET BOLT BOLT ASSY CASE MAIN BRG BOLT BEARING CASE ASSY CASE MAIN BRG ASSY CASE MAIN BRG Reference: Page:11

29 CAMSHAFT AND IDLE GEAR SHAFT Reference: Page:12

30 CAMSHAFT AND IDLE GEAR SHAFT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) TAPPET PUSH ROD ASSY CAMSHAFT ASSY CAMSHAFT 1 « SCREW SET GEAR CAM KEY FEATHER STOPPER CAMSHAFT BOLT COMP GEAR IDLE BUSH IDLE GEAR COMP GEAR IDLE CIR CLIP INTERNAL COLLAR IDLE GEAR COLLAR IDLE GEAR CIR CLIP IDLE GEAR SHAFT IDLE GEAR BOLT BEARING TAPER-ROLLER NUT BEARING NUT LOCK Reference: Page:12

31 PISTON AND CRANKSHAFT Reference: Page:13

32 PISTON AND CRANKSHAFT Reference: Page:13

33 PISTON AND CRANKSHAFT NOTE:ORDER BY REF.No.010 and NEW PART. REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) PISTON 4 <=5F0152 STD SEE NOTE PISTON 4 >=5G0001 STD PISTON 4 <=5F mm SEE NOTE PISTON 4 >=5G mm ASSY PISTON RING 4 <=5F0152 STD ASSY PISTON RING 4 >=5G0001 STD ASSY PISTON RING 4 <=5F mm ASSY PISTON RING 4 >=5G mm PIN PISTON CIR CLIP PISTON PIN ASSY ROD CONNECTING BUSH PISTON PIN 4 <=3M BUSH PISTON PIN 4 >=3N ROD BOLT BOLT CONNECTING ROD 8 « METAL CRANKPIN 4 STD SET METAL CRANKPIN 4-0.2mm SET METAL CRANKPIN 4-0.4mm SET COMP.CRANKSHAFT BALL GEAR CRANK KEY GEAR OIL PUMP DRIVE COLLAR CRANKSHAFT RING METAL CRANKSHAFT 1 STD METAL CRANKSHAFT 1-0.2mm METAL CRANKSHAFT 1-0.4mm METAL CRANKSHAFT 3 STD SET METAL CRANKSHAFT 3-0.2mm SET METAL CRANKSHAFT 3-0.4mm SET METAL CRANKSHAFT 1 STD SET METAL CRANKSHAFT 1-0.2mm SET METAL CRANKSHAFT 1-0.4mm SET METAL SIDE 2 STD METAL SIDE mm METAL SIDE mm METAL SIDE 2 STD METAL SIDE mm METAL SIDE mm G KIT PISTON-RING 4 <=4R0312 STD G KIT PISTON-RING 4 >=4U0001 STD G KIT PISTON-RING 4 >=5G0001 STD G KIT PISTON-RING 4 <=5F mm G KIT PISTON-RING 4 >=5G mm G KIT METAL ENGINE 1 <=4T1477 STD G KIT METAL ENGINE 1 >=4U0001 STD G KIT METAL ENGINE 1 <=4T mm G KIT METAL ENGINE 1 >=4U mm G KIT METAL ENGINE 1 <=4T mm G KIT METAL ENGINE 1 >=4U mm Reference: Page:13

34 PISTON AND CRANKSHAFT NOTE:ORDER BY REF.No.010 and NEW PART. REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight (kgf) (lb) BUSH IDLE GEAR 1 <=4T1477 OUT OF USE NOT SALE 0 0 Reference: Page:13

35 FLYWHEEL 010 Reference: Page:14

36 FLYWHEEL REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) COMP.FLYWHEEL GEAR RING BEARING DRY BOLT FLYWHEEL C PLATE REAR END BOLT Reference: Page:14

37 FUEL CAMSHAFT AND GOVERNOR SHAFT Reference: Page:15

38 FUEL CAMSHAFT AND GOVERNOR SHAFT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) CAMSHAFT FUEL BEARING BALL BEARING BALL 1 « BEARING BALL BEARING BALL 1 « GEAR INJECTION PUMP 1 <=3Y G GEAR INJECTION PUMP 1 >=4A CAM FUEL WASHER BOLT NUT KEY WOODRUFF STOPPER FUEL.C/SHAFT BOLT 2 <=2D BOLT 2 >=2E ASSY SHAFT GOVERNOR SHAFT GOVERNOR HOLDER GOVERNOR GEAR GEAR GOVERNOR HOLDER GOV.WEIGHT COMP.WEIGHT GOVERNOR SHAFT GOV. WEIGHT ROLLER SLEEVE GOVERNOR WASHER THRUST BEARING BALL 1 <=2V BEARING BALL 1 >=2W CIR CLIP GOV.SHAFT SCREW SET Reference: Page:15

39 IDLE APPARATUS Reference:010 Page:16

40 IDLE APPARATUS 010 Reference:010 Page:16

41 IDLE APPARATUS REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) APPARATUS FUEL LIMIT 1 <=4C APPARATUS IDLING 1 >=4E ASSY BOLT ADJUSTING 1 <=4C ASSY BOLT ADJUSTMENT 1 >=4E NUT NUT NUT 1 « GASKET CAP BOLT ADJUSTING 1 <=4C BOLT ADJUSTING 1 >=4E G NUT LOCK NUT NUT 1 « GASKET G GASKET G GASKET 1 « Reference:010 Page:16

42 INJECTION PUMP Reference:012 Page:17

43 INJECTION PUMP REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) JOINT EYE ASSY PUMP INJECTION SHIM INJECTION PUMP mm SHIM INJECTION PUMP mm SHIM INJECTION PUMP mm BOLT HEX-SOC-HD STUD NUT WASHER SPRING SCREW HOLLOW GASKET Reference:012 Page:17

44 GOVERNOR Reference:01021 Page:18

45 GOVERNOR S.No.;<=3Y9499 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) SPRING START G SPRING GOVERNOR ASSY LEVER FORK ROLLER LEVER FORK SHAFT FORK LEVER WASHER PLAIN BEARING MINIATURIZE CIR CLIP EXTERNAL COVER FORK LEV.SHAFT GASKET BOLT COLLAR BEARING MINIATURIZE Reference:01021 Page:18

46 GOVERNOR Reference:01022 Page:19

47 GOVERNOR S.No.;>=4A0001 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) SPRING START G SPRING GOVERNOR ASSY LEVER FORK ROLLER BLANK G LEVER FORK G SHAFT FORK LEVER G SHAFT FORK LEVER BEARING MINIATURIZE COVER FORK LEV.SHAFT GASKET BOLT COLLAR BEARING MINIATURIZE Reference:01022 Page:19

48 SPEED CONTROL PLATE Reference:015 Page:20

49 SPEED CONTROL PLATE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY PLATE CONTROL LEVER SPEED CONTROL LEVER SPEED CONTROL O RING PIN SPRING PIN SPRING BOLT COMP.LEVER GOVERNOR LEVER ENGINE STOP O RING SPRING RETURN COMP.LEVER STOP GASKET BOLT STUD NUT WASHER SPRING BOLT GASKET Reference:015 Page:20

50 NOZZLE HOLDER AND GLOW PLUG Reference:01021 Page:21

51 NOZZLE HOLDER AND GLOW PLUG S.No.;<=3Y9499 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) KIT HOLDER NOZZLE ASSY PIPE OVER FLOW SCREW AIR BREEDER GASKET ASSY HOLDER NOZZLE GASKET SEAL HEAT PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION CLAMP PIPE CLAMP PIPE SCREW WITH WASHER GLOW PLUG CORD GLOW PLUG NUT FLANGE Reference:01021 Page:21

52 NOZZLE HOLDER AND GLOW PLUG Reference:01022 Page:22

53 NOZZLE HOLDER AND GLOW PLUG S.No.;>=4A0001 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY PIPE OVER FLOW SCREW AIR BREEDER GASKET G KIT HOLDER NOZZLE GASKET SEAL HEAT PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION CLAMP PIPE CLAMP PIPE SCREW WITH WASHER GLOW PLUG CORD GLOW PLUG NUT FLANGE Reference:01022 Page:22

54 NOZZLE HOLDER [COMPONENT PARTS] Reference:01701 Page:23

55 NOZZLE HOLDER [COMPONENT PARTS] S.No.;<=3Y9499 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) KIT HOLDER NOZZLE ASSY HOLDER NOZZLE NUT WASHER ADJUSTING SPRING NOZZLE SPACER DISTANCE PUSH ROD NUT NOZZLE WASHER PLAIN PIECE NOZZLE ASSY WASHER ADJUST 4 OPTION WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm GASKET SEAL HEAT Reference:01701 Page:23

56 NOZZLE HOLDER [COMPONENT PARTS] Reference:01702 Page:24

57 NOZZLE HOLDER [COMPONENT PARTS] S.No.;>=4A0001 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 1G KIT HOLDER NOZZLE NUT WASHER ADJUSTING SPRING NOZZLE SPACER DISTANCE PUSH ROD NUT NOZZLE WASHER PLAIN G PIECE NOZZLE ASSY WASHER ADJUST 4 OPTION WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm GASKET SEAL HEAT Reference:01702 Page:24

58 FUEL PUMP(MECHANICAL) 010 Reference:011 Page:25

59 FUEL PUMP(MECHANICAL) REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY PUMP FUEL GASKET FUEL PUMP NUT WASHER SPRING Reference:011 Page:25

60 WATER FLANGE AND THERMOSTAT Reference:010 Page:26

61 WATER FLANGE AND THERMOSTAT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) COMP FLANGE WATER PIPE WATER RETURN PLUG GASKET GASKET WATER FLANGE BOLT BOLT PIPE WATER RETURN BAND PIPE ASSY THERMOSTAT COVER THERMOSTAT GASKET THERMOSTAT BOLT Reference:010 Page:26

62 WATER PUMP Reference:011 Page:27

63 WATER PUMP REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY PUMP WATER BEARING G ASSY SEAL MECHANICAL IMPELLER WATER PUMP PIPE WATER RETURN GASKET WATER PUMP BOLT BOLT FLANGE WATER PUMP Reference:011 Page:27

64 VALVE AND ROCKER ARM Reference:010 Page:

65 VALVE AND ROCKER ARM REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) VALVE INLET VALVE EXHAUST SPRING VALVE RETAINER VALVE SP RETAINER SPRING 8 « COLLET VALVE SPRING 8 SET C SEAL VALVE STEM CAP VALVE SHAFT ROCKER ARM BOLT BRACKET ROCKER ARM STUD NUT WASHER PLAIN PIN SPRING WASHER R-ARM.SHAFT WASHER PLAIN SPRING ROCKER ARM BLANK ASSY ROCKER ARM SCREW ADJUSTING NUT Reference:010 Page:28

66 INLET MANIFOLD 010 Reference:01101 Page:29

67 INLET MANIFOLD S.No.;<=3Y9499 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY MANIFOLD INLET GASKET IN-MANIFOLD BOLT BOLT BOLT Reference:01101 Page:29

68 INLET MANIFOLD 010 Reference:01102 Page:30

69 INLET MANIFOLD S.No.;>=4A0001 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY MANIFOLD INLET JOINT BREATHER PIPE GASKET IN-MANIFOLD BOLT BOLT BOLT Reference:01102 Page:30

70 EXHAUST MANIFOLD 010 Reference:012 Page:31

71 EXHAUST MANIFOLD REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) MANIFOLD EXHAUST GASKET EX-MANIFOLD STUD NUT STUD Reference:012 Page:31

72 AIR CLEANER Reference:013 Page:32

73 AIR CLEANER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C ASSY CLEANER AIR BLANK A BODY AIR CLEANER A GASKET LABEL CAUTION A ASSY COVER A/C A SPRING VALVE UNLOADER A ASSY ELEMENT 1 NOT SALE C ASSY ELEMENT ELEMENT INNER C BRACKET AIR CLEANER C CUSHION NUT FLANGE C HOSE INLET BAND PIPE C HOSE INLET BAND AIR CLEANER Reference:013 Page:32

74 MUFFLER Reference:015 Page:33

75 MUFFLER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C COMP.MUFFLER NUT GASKET MUFFLER NA C PIPE EXHAUST CLAMP MUFFLER PIPE BOLT FLANGE BLANK NUT Reference:015 Page:33

76 UPPER GASKET KIT Reference: Page:34

77 UPPER GASKET KIT S.No.;<=4A9508 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) KIT GASKET UPPER GASKET CYLINDER HEAD GASKET IN-MANIFOLD GASKET HEAD COVER GASKET EX-MANIFOLD C SEAL VALVE STEM GASKET WATER FLANGE GASKET THERMOSTAT GASKET GASKET GASKET O RING 1 OUT OF USE O RING GASKET GASKET GASKET NA 1 OUT OF USE GASKET MUFFLER NA SEAL HEAT Reference: Page:34

78 UPPER GASKET KIT Reference: Page:35

79 UPPER GASKET KIT S.No.;>=4C0001 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 1G KIT GASKET UPPER GASKET CYL.HEAD GASKET HEAD COVER GASKET IN-MANIFOLD GASKET MUFFLER NA GASKET EX-MANIFOLD GASKET WATER FLANGE GASKET THERMOSTAT O RING GASKET GASKET GASKET C SEAL VALVE STEM Reference: Page:35

80 LOWER GASKET KIT Reference: Page:36

81 LOWER GASKET KIT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 1G KIT GASKET LOWER GASKET GEAR CASE GASKET BRG.CASE GASKET GASKET FUEL PUMP GASKET GASKET WATER PUMP GASKET H/METER UNIT GASKET GASKET GASKET 1 OUT OF USE O RING 1 OUT OF USE O RING RING 2 OUT OF USE O RING RING 2 OUT OF USE RING O RING GASKET GASKET GASKET GASKET 1 OUT OF USE GASKET SEAL OIL SEAL OIL Reference: Page:36

82 ACCELERATOR LEVER Reference:01A001 Page:37

83 ACCELERATOR LEVER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C BRACKET ACCEL C ROD ACCEL SPRING PLATE C ARM ACCELERATOR C WASHER ACCEL WASHER PLAIN NUT FLANGE NUT C SPRING C LINK ACCEL PIN SNAP BOLT C LEVER ACCEL TA GRIP PIN SPRING C ASSY ROD RELEASE C CONNECTOR NUT PIN SNAP PIN SNAP Reference:01A001 Page:37

84 FUEL TANK Reference:01A101 Page:38

85 FUEL TANK REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C ASSY TANK FUEL C TRAY FUEL C PIPE CLAMP HOSE C GAUGE FUEL A GASKET GAUGE C NUT FLANGE A ASSY CAP FUEL A GASKET A SPACER A CAP FUEL BOLT 4 <= BOLT 4 >= C SPONGE Reference:01A101 Page:38

86 FUEL PIPE Reference:01A110 Page:39

87 FUEL PIPE Reference:01A110 Page:39

88 FUEL PIPE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6A ASSY FILTER FUEL BOLT C ASSY TUBE FUEL TUBE FUEL CLIP PIPE SPRING PIPE PROTECT C ASSY TUBE FUEL TUBE FUEL CLIP PIPE SPRING PIPE PROTECT C ASSY TUBE FUEL TUBE FUEL CLIP PIPE C ASSY PIPE AIR VENT TUBE FUEL CLIP PIPE ASSY TUBE FUEL 1 <= ASSY TUBE FUEL 1 >= TUBE FUEL CLIP PIPE 1 <= CLIP PIPE 2 >= BAND PIPE 1 <= ASSY PIPE OVER FLOW TUBE FUEL CLIP PIPE ASSY PIPE OVER FLOW TUBE FUEL CLIP PIPE K JOINT T-PIPE 1 <= C JOINT T-PIPE 1 >= G JOINT T-PIPE 1 >= C ASSY TUBE FUEL TUBE FUEL CLIP PIPE BAND CORD Reference:01A110 Page:39

89 FUEL FILTER [COMPONENT PARTS] 010 Reference:01A130 Page:40

90 FUEL FILTER [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6A ASSY FILTER FUEL A BODY 1 NOT SALE A CUP A FILTER A O-RING A O-RING Reference:01A130 Page:40

91 FAN Reference:01A401 Page:41

92 FAN Reference:01A401 Page:41

93 FAN REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) FAN PULLEY FAN COLLAR FAN BOLT FLANGE 4 <= BOLT 4 >= V BELT PULLEY FAN DRIVE BOLT FAN DRIVE Reference:01A401 Page:41

94 WATER PIPE Reference:01A410 Page:42

95 WATER PIPE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C HOSE WATER CLAMP HOSE C HOSE WATER CLAMP HOSE CLAMP HOSE C CLAMP WATER HOSE C COCK COCK DRAIN BOLT C HOSE DRAIN C CLAMP HOSE C HOSE DRAIN C CLAMP HOSE Reference:01A410 Page:42

96 RADIATOR Reference:01A420 Page:43

97 RADIATOR Reference:01A420 Page:43

98 RADIATOR REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C ASSY RADIATOR C ASSY CAP ASSY CAP RADIATOR 1 « BLANK C PLATE SHUTTER BOLT CLAMP CORD BOLT BOLT C NET RADIATOR C GUIDE RADIATOR NET L 1 <= C GUIDE RADIATOR NET L 1 >= C GUIDE RADIATOR NET R 1 <= C GUIDE RADIATOR NET R 1 >= BOLT C CUSHION RADIATOR C TAPE RADIATOR LH C TAPE RADIATOR C STAY RADIATOR BOLT C KIT SHROUD FAN TA LABEL MUFFLER LABEL FAN BELT Reference:01A420 Page:43

99 RESERVE TANK Reference:01A430 Page:44

100 RESERVE TANK REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C ASSY TANK RESERVE BODY TANK BLANK CAP GASKET PIPE WATER OVER FLOW C PIPE WATER OVER FLOW CLIP PIPE A SUPPORT RESERVE TANK BOLT CLAMP CORD Reference:01A430 Page:44

101 STOP SOLENOID 010 Reference:01A510 Page:45

102 STOP SOLENOID 010 Reference:01A510 Page:45

103 STOP SOLENOID REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY SOLENOID STOP SOLENOID STOP 1 « BOLT 2 <= BOLT 2 >= Reference:01A510 Page:45

104 DYNAMO Reference:01A521 Page:46

105 DYNAMO Reference:01A521 Page:46

106 DYNAMO REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C ASSY DYNAMO BLANK BOLT 1 <=4E BOLT 1 >=4G BOLT NUT WASHER PLAIN 1 <=4E WASHER PLAIN WASHER SPRING STAY DYNAMO BOLT WASHER PLAIN CLAMP CORD Reference:01A521 Page:46

107 DYNAMO [COMPONENT PARTS] Reference:01A523 Page:47

108 DYNAMO [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C ASSY DYNAMO C COMP.STATOR SCREW ROUND HEAD STATOR C PLATE BEARING BALL SCREW ROUND HEAD CLAMP CORD C COMP.FLYWHEEL PULLEY C FLYWHEEL DYNAMO C COLLAR BEARING BALL C SHAFT COLLAR NUT WASHER SPRING WASHER PLAIN Reference:01A523 Page:47

109 STARTER 010 Reference:01A525 Page:48

110 STARTER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C ASSY STARTER BOLT Reference:01A525 Page:48

111 STARTER [COMPONENT PARTS] Reference:01A530 Page:49

112 STARTER [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C ASSY STARTER C ARMATURE C ASSY SHAFT BLANK BLANK C GEAR PLANETARY C CLUTCH OVER RUNNING CLUTCH OVER RUNNING 1 « C STOPPER C GASKET C BALL C YOKE BLANK C ASSY HOLDER BRUSH BLANK BLANK C ASSY BRACKET REAR C BUSH C ASSY BRACKET FRONT BUSH C BOLT C LEVER FORK C ASSY SWITCH MAGNETIC SCREW PAN-HEAD Reference:01A530 Page:49