Replacement Engine Kit Reelmaster

Transcription

1 Form Number Rev A Replacement Engine Kit Reelmaster 5400-D/5500-D Traction Unit Model No Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Driveshaft and Engine Component Assembly Driveshaft Assembly No Crankcase Assembly Oil Pan Assembly Cylinder Head Assembly Gear Case and Oil Filter Cartridge Assembly Cylinder Head Cover Assembly Dipstick and Guide Assembly Main Bearing Case Assembly Camshaft and Idle Gear Shaft Assembly Piston and Crankshaft Assembly Flywheel Assembly Fuel Camshaft and Governor Shaft Assembly Idle Apparatus and Stop Solenoid Assembly Injection Pump Assembly Part Description Abbreviations Page Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Description Governor Assembly Speed Control Plate Assembly Nozzle Holder and Glow Plug Assembly Nozzle Holder Assembly Alternator and Pulley Assembly Alternator Components Assembly Starter Assembly Starter (Component Part) Assembly Water Flange and Thermostat Assembly Water Pump Assembly Valve and Rocker Arm Assembly Inlet and Exhaust Manifold Assembly Turbo Charger Assembly Oil Pipe (Turbo Charger) and Oil Cooler Assembly Upper and Lower Engine Gasket Kits HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Page

3 Rev A Driveshaft and Engine Component Assembly Nut-Lock, NI Screw-HH Driveshaft ASM Screw-HSH Screw-HSH Pulley Pulley Engine-Kubota Gasket-Muffler Washer-Lock Nut-Hex Hose-Air Cleaner Harness-Wire, Fuel Pump Decal-Engine, Repowered 3

4 Rev A A Yoke-End U-Joint Kit 2: Fitting-Grease Yoke And Shaft ASM Yoke-Telescoping Yoke Fitting-Grease Driveshaft Assembly No

5 Rev A Crankcase ASM Cap-Sealing Cap-Sealing Plug Joint-Pipe, Drain Plug Plug Plug-Expansion Plug-Expansion Pin-Straight Pin-Straight Pin-Straight Pin-Pipe Pin-Pipe Plug Pin-Spring, Start Plug Bushing-Governor, Gear Plug Gasket Switch-Oil Plug Gasket Crankcase Assembly 5

6 Rev A Pan-Oil Bolt Plug-Drain Gasket Base-Filter Bolt O-Ring Oil Pan Assembly 6

7 Rev A Hook-Engine Bolt Gasket-Head, Cylinder Cylinder Head ASM Cap-Sealing Plug Guide-Valve, Inlet Guide-Valve, Exhaust Cap-Sealing Bolt-Head, Cylinder Bolt-Head, Cylinder Plug Cylinder Head Assembly 7

8 Rev A 6 Gear Case and Oil Filter Cartridge Assembly Gear Case ASM Plug Plug Spring Seat-Valve Ball Oil Pump Rotor ASM Cover-Pump, Oil Pin-Straight Screw Gasket-Case, Gear Bolt Bolt Bolt Bolt Bolt Stud Nut-Flange Seal-Oil Stud Cover-Case, Gear Filter-Oil 8

9 Rev A Tube-Breather Clamp-Hose Cylinder Head Cover ASM Gasket-Cover, Head Valve-Breather Cover-Breather O Ring-Breather Cap-Sealing Spacer-Breather Screw-Pan Head Washer-Spring Pipe-Return, Water Nut-Cap Gasket Plug-Filler, Oil O-Ring Extension-Fill, Oil Cylinder Head Cover Assembly 9

10 Rev A Gauge-Oil Guide-Gauge, Oil Dipstick and Guide Assembly 10

11 Rev A Wheel Bearing Case ASM Bolt-Case, Bearing Metal-Crankshaft Metal-Crankshaft Metal-Crankshaft Gasket-Case, Bearing Cover-Case, Bearing Seal-Oil Gasket-Cover, Case Bolt Bolt Bearing ASM Bolt-Case, Bearing Bearing-Main (STD) Metal-Crankpin (-0.2Mm) Metal-Crankpin (-0.4Mm) Bolt-Case, Bearing Bearing ASM Bolt-Case, Bearing Bearing-Main (STD) Metal-Crankpin (-0.2Mm) Metal-Crankpin (-0.4Mm) Main Bearing Case Assembly 11

12 Rev A Tappet Rod-Push Camshaft ASM Camshaft Screw-Set Gear-Cam Key-Feather Stopper-Camshaft Bolt Idle Gear ASM Bushing-Gear, Idle Collar-Gear, Idle Collar-Gear, Idle Circlip-Gear, Idle Shaft-Gear, Idle Bolt Camshaft and Idle Gear Shaft Assembly 12

13 Rev A Piston and Crankshaft Assembly Piston (STD) Bearing-Thrust (0.4Mm) Piston (0.5Mm) Bearing-Thrust (STD) Piston Ring ASM (STD) Bearing-Thrust (0.2Mm) Piston Ring ASM (0.5Mm) Bearing-Thrust (0.4Mm) Pin-Piston Circlip-Pin, Piston Connecting Rod ASM Bushing-Pin, Piston Bolt-Rod, Connecting Bearing-Rod (STD) Metal-Crankpin (-0.2Mm) Metal-Crankpin (-0.4Mm) Crankshaft ASM Gear-Crankshaft Key Gear-Drive, Oil Pump Sleeve-Crankshaft Collar-Crankshaft O-Ring Bearing-Main (STD) Metal-Crankpin (-0.2Mm) Metal-Crankpin (-0.4Mm) Bearing-Thrust (STD) Bearing-Thrust (0.2Mm) 13

14 Rev A Flywheel ASM Gear-Ring Bolt-Flywheel Plate-End, Rear Bolt Flywheel Assembly 14

15 Rev A Fuel Camshaft and Governor Shaft Assembly Camshaft-Fuel Bearing-Ball Bearing-Ball Nut-Cap Gear-Pump, Injection Key-Woodruff Stopper-Fuel, Camshaft Bolt Governor Shaft ASM Holder-Gear, Governor Gear-Governor Holder-Weight, Governor Governor Weight ASM Shaft-Weight, Governor Roller Sleeve-Governor Washer-Thrust Bearing-Ball Circlip-Shaft, Governor Screw-Set 15

16 Rev A 14 Idle Apparatus and Stop Solenoid Assembly Idle Apparatus ASM Adjusting Bolt ASM Nut Nut-Cap Gasket Bolt-Adjusting Nut Nut-Cap Gasket Gasket Solenoid-Stop Bolt-HSH Nut-Flange Cover Gasket-Pump, Fuel Cover-Pump 16

17 Rev A Joint-Eye Injection Pump ASM Bolt-Joint Gasket Screw Gasket Plug Gasket Shim-Injection (0.20Mm) Shim-Injection (0.25Mm) Shim-Injection (0.175Mm) Shim-Injection (0.30Mm) Shim-Injection (0.35Mm) Bolt-HSH Stud Nut-Cap Washer-Spring Injection Pump Assembly 17

18 Rev A Spring-Start Spring-Governor Fork Lever ASM Roller Lever-Thrust Lever-Fork Shaft-Lever, Fork Shaft-Lever, Fork Bearing-Miniaturize Cover-Shaft, Fork Lever Gasket Bolt Collar Bearing-Miniaturize Governor Assembly 18

19 Rev A Control Plate ASM Lever-Control, Speed Lever-Control, Speed O-Ring Pin-Spring Washer-Plain Nut Governor Lever ASM Lever-Stop, Engine Seal-Oil Spring-Return Shaft-Lever, Stop Gasket Bolt Bolt Gasket Stud Nut-Flange Speed Control Plate Assembly 19

20 Rev A 18 Nozzle Holder and Glow Plug Assembly Overflow Pipe ASM Screw-Bleeder, Air Gasket Overflow Pipe ASM Clip-Pipe Nozzle Holder Kit Gasket Seal-Heat Pipe-Injection Pipe-Injection Pipe-Injection Clamp-Pipe Clamp-Pipe Screw (With Washer) Plug-Glow Cord-Plug, Glow Nut-Flange 20

21 Rev A Nozzle Holder Kit Nut Washer-Adjusting Spring-Nozzle Spacer-Distance Rod-Push Nut-Nozzle Washer-Plain Piece-Nozzle Adjusting Washer ASM Washer-Adjust (0.10Mm) Washer-Adjust (0.20Mm) Washer-Adjust (0.30Mm) Washer-Adjust (0.40Mm) Washer-Adjust (0.50Mm) Washer-Adjust (0.52Mm) Washer-Adjust (0.54Mm) Washer-Adjust (0.56Mm) Washer-Adjust (0.58Mm) Washer-Adjust (0.80Mm) Gasket Seal-Heat Nozzle Holder Assembly 21

22 Rev A Alternator ASM Stay-Dynamo Bolt Bolt Nut Washer-Plain Washer-Spring Washer-Plain Bolt Pulley-Drive, Fan Bolt V-Belt Pulley-Fan Bolt-Flange Alternator and Pulley Assembly 22

23 Rev A Alternator Components Assembly Alternator ASM Nut Pulley-Dynamo Bolt Nut Nut Collar Regulator ASM Rotor ASM Cover-Bearing Bearing-Ball Washer-Thrust Drive End Frame ASM Plate-Retainer Screw-Head, Round Bolt-Through Bearing-Ball Frame-End Cover-End Rectifier ASM Bushing-Insulation Brush Holder ASM Brush Spring-Brush Screw-Head, Round Screw-Head, Round Screw-Head, Round Bolt 23

24 Rev A Starter ASM Bolt Starter Assembly 24

25 Rev A Starter (Component Part) Assembly Starter ASM Pipe-Drain Yoke ASM Band-Cover Armature ASM Cover ASM Bearing Bearing Clutch-Running, Over Frame-End, Drive Magnetic Switch ASM Frame-End Brush Holder ASM Spring-Brush Gear Retainer Roller Spring Ball Bolt O-Ring Bolt Bolt ASM Cover Nut-Hex Cord-Solenoid, Stop Nut-Hex 25

26 Rev A 24 Water Flange and Thermostat Assembly Water Flange ASM Pipe-Return, Water Plug Gasket Gasket-Flange, Water Bolt Bolt Pipe-Return, Water Band-Pipe Thermoswitch Thermostat ASM Cover-Thermostat Gasket-Thermostat Bolt 26

27 Rev A Water Pump ASM Bearing-Pump, Water Mechanical Seal ASM Impeller ASM Pipe-Return, Water Gasket-Pump, Water Bolt Bolt Flange-Pump, Water Clamp Pipe-Water Pipe-Water Water Pump Assembly 27

28 Rev A Valve-Inlet Valve-Exhaust Spring-Valve Retainer-Spring Collet-Spring, Valve Seal-Stem, Valve Cap-Valve R-Arm Shaft ASM Bolt Bracket-Arm, Rocker Pin-Spring Washer-Shaft, R-Arm Washer-Flat Spring-Arm, Rocker Rocker Arm ASM Screw-Adjusting Nut Stud Nut Washer-Flat Valve and Rocker Arm Assembly 28

29 Rev A Inlet and Exhaust Manifold Assembly Manifold-Inlet Gasket-Manifold, Intake Bolt Bolt Bolt Hose-Inlet Clamp-Hose Clamp-Hose Manifold-Exhaust Nut Stud Gasket-Manifold, Exhaust 29

30 Rev A Turbo Charger ASM Hose ASM Clamp-Hose Gasket Nut Washer-Spring Flange-Muffler Gasket Bolt Bolt Bolt Stud Stud Tube-Inlet, Turbo Band Pipe-Inlet, Breather Turbo Charger Assembly 30

31 Rev A Oil Pipe (Turbo Charger) and Oil Cooler Assembly Oil Pipe ASM Bolt-Joint, Eye Gasket Bolt-Joint, Eye Pipe Line ASM Gasket Bolt Oil Pipe ASM O-Ring Pipe-Oil Clamp-Hose Clamp-Pipe Pin-Band Oil Cooler ASM O-Ring Pipe-Cooler, Oil Pipe-Return, Water Band-Pipe Collar Holder ASM 31

32 Rev A Upper Gasket Kit Lower Gasket Kit Upper and Lower Engine Gasket Kits 32

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