Compressor MODEL 05G $3.00

Size: px

Start display at page:

Download "Compressor MODEL 05G $3.00"

Everett Rose
5 years ago
Views:

1 Compressor MODEL 0G -0 $.00

2 Service Parts List MODEL 0G COMPRESSOR CONTENTS INTRODUCTION... I ORDERING INSTRUCTIONS... I GENERAL NOTES... i. TOOLS / OILS / FITTINGS.... CRANKCASE AND SUCTION SERVICE VALVE.... COMPRESSOR BASE GROUP.... BEARING HEAD AND OIL PUMP.... UNLOADERS.... CRANKSHAFT, ROD AND PISTON GROUP.... SHAFT END GROUP.... SIDE CYLINDER HEAD CENTER CYLINDER HEAD VALVE PLATE ASSEMBLY.... GASKET SET --- FIBER UNIVERSAL.... GASKET SET --- METAL... Carrier Transicold Division, Carrier Corporation, P.O. Box 0, Syracuse, N.Y. U. S. A. Carrier Transicold E.T.O. Boite Postale Nr. Franqueville --- Saint--- Pierre 0 Boos, FRANCE Carrier Corporation D Printed in U. S. A. 0

3 INTRODUCTION This parts list identifies service replacement parts for the Model 0G Compressors listed in the Model Chart below. MODEL CHART MODEL USED ON REMARKS 0GX--- CFM NDB/NDS/NDF NDJ --- Prior to S/N AAN 0GX--- CFM -0-0 NDJ/NDA --- Starting with S/N AAN 0GX--- CFM -0-0 NDJ/NDA --- Starting with S/N AAN Remanufactured compressors 0GX--- CFM -000-RM NDA Phoenix Extra (less service valves), for use 0GX--- CFM -000-RM NDM Extra/Ultra Standby with or without unloaders. 0GX--- CFM -000-RM NDA/NDX Phoenix Ultra/Ultima 0GX--- CFM -000-RM NDM Ultra Standby 0GX--- CFM RM Supra / ORDERING INSTRUCTIONS All orders and inquiries for parts must include: Unit Serial Number, Part no., description of part as shown on list and quantity required. Address all correspondence for parts to the following address: CARRIER TRANSICOLD DIVISION Replacement Components Group, TR-0 P.O. Box 0, Syracuse, NY. or Fax to: () - GENERAL NOTES To find replacement parts consult table of contents, and turn to the appropriate page for the illustrated breakdown of replacement parts. The following letter designations are used to classify parts throughout this list. A/R NS NSA NSI NSS PL As Required Not Shown in the illustration Non-Stock Assembly --- order components listed under the assembly. Non-Stock Item --- may be available on special order. Not Sold Separately ---ordernexthigherassemblyorkit. Purchase Locally i

4 . TOOLS / OILS / FITTINGS NS Wrench, Compressor Sight Glass NS Pliers, Compressor Unloader Ring NS Acid Test Kit, Mineral oils NS Acid Test Kit, POE oils NS Total Test Kit (Package of ) NS Replacement Tubes for Total Test Kit NS Oil Synthetic 0 ( gallon) NS Oil Non-Synthetic 0 ( gallon) NS Oil POE ( gallon) NS Meter, Refractometer for compressor oil NS Kit, Unloader Valve Blank-off plate (hot gas by pass) NS Kit, Unloader Valve Blank-off plate (suction cut out) NS Kit Valve Pad Blank off bolt Suction Service Valve NS Kit Valve Pad Blank off bolt Discharge Service Valve NS Filter, Felt (Suction Sock for System Clean Up) NS Fitting, Male / NPT X Male / Flare Access Port W/Shrader NS 0DA0 Fitting, Male / NPT X Male / Flare Access Port W/Shrader NS OTBO Fitting, Male /-0 O-Ring X Male / Flare Access Port /Shrader NS Bushing, Male / NPT X Female / O-Ring NS Bushing, Male /-0 O-Ring X Female / NPT NS Bushing, Male /- O-Ring X Female / NPT NS Bushing, / NPT x / NPT NS Elbow, Street 0 degree / MPT x / FPT NS Elbow, / Flare x / NPT NS Elbow, 0 degree Male /- O-Ring X Female / NPT NS Elbow, 0 degree Male /-0 O-Ring X Female / NPT NS Plug, /-0 O-Ring NS Plug, /- O-Ring NS Tee, Snubber / x / x /

5 . CRANKCASE AND SUCTION SERVICE VALVE 0 NSA Crankcase PL Pipe Plug, /- NPT Plug, with O-Ring /-0 NS O-Ring, for /-0 straight thread fittings Sight Glass, Oil Level -- Includes: NSS Sight Glass -0-0 Gasket (Fiber) Gasket (Metal) Bearing, Main Seal End (Requires Line Boring) Strainer, Suction Valve, Service, -/ ODF ( Bolt) -- Includes: Gasket, Service Valve (Fiber) Cap, Service Valve (Plastic) -- Includes: --00 Gasket, Service Valve (Metal) Cap, Service Valve (Brass) Gasket, Capscrew, / Capscrew, Hex Head, /- x -/ lg -- SAE Grade NS Kit Valve Pad Blank off bolt Suction Service Valve NS Packing, Service Valve Stem

6 . COMPRESSOR BASE GROUP Plate, Bottom Cover ( NON Ultra Style Compressors ) Plate, Bottom Cover ( Ultra Style Compressors ) --00 Capscrew, Hex Head, /- x -/ lg -- SAE Grade PL Pipe Plug, /- NPT Plug, with O-Ring /-0 NS O-Ring, for /-0 straight thread fittings Oil Filter Screen Assembly Tube, Oil Suction Oil Relief Valve Oil Return Check Valve Assembly Gasket, Bottom Plate (Fiber) --00 Gasket, Bottom Plate (Metal)

7 . BEARING HEAD AND OIL PUMP UNIVERSAL GEAR PUMP, 0 GEAR PUMPS 0 0 VANE PUMP

8 . BEARING HEAD AND OIL PUMP Capscrew, Hex Head, /- x -/ lg -- SAE Grade Washer, Seal O-Ring, for /-0 straight thread fittings PL Capscrew, /- X/ lg Plug, with O-Ring / Oil Pump and Bearing Head (Universal Gear Pump) NS --00 O-Ring, Pump cover plate Pin Roll, / dia X / lg Thrustwasher, Pump End Gasket, Bearing Head (Fiber) Gasket, Bearing Head (Metal) SEE NOTE Oil Pump and Bearing Head Assembly (Gear Pump)-- Includes: -0-0 Cover Assembly, Screw -- Includes: O-Ring SEE NOTE Oil Pump and Bearing Head (Low Profile Gear Pump) -- Includes: O-Ring Oil Pump and Bearing Head Assembly (Vane Pump) -- Includes: Gasket, Bearing Head Capscrew, Hex Head, /- x / -- SAE Grade Gasket, Capscrew, / Cover, Oil Pump Gasket, Oil Pump Cover Spring, Oil Feed Vane Guide, Oil Feed Vane Capscrew, Socket Head, #0- x / -- SAE Grade B Lockwasher, # Drive Segment, Oil Pump Retaining Ring, Rotor (NSI) Pump, Rotor NSS Head (Includes Bearing) Ring, Plunger Retaining Guide Plunger Vane Spring Spring Plunger (NSI) Vane, Pump Lockwasher, / Capscrew, Socket Head, /- x / -- SAE Grade B NOTE: -0-0 and --00 Oil Pump and Bearing Head Assemblies (Gear Pump) are No Longer Offered use Item

9 . UNLOADERS 0,, 0 0 PLUG -- HOT GAS BYPASS PLUG -- SUCTION CUTOFF

10 . UNLOADERS -0-0 Valve Assembly (Pressure) -- Includes: A/R NSS Power Assembly, Unloader (Suction Press Activated) NSS Body Assembly, Valve Piston (For Hot Gas Bypass Unloaders) -- Includes: Ring, Piston Gasket, Unloader Valve Screw, Socket Head (/- x 0. lg) Gasket, Socket Head Screw (/) Nut, Unloader Adjuster Lock Coil, Valve ( v-dc with Spade Terminal) -- Includes: A/R Coil, Valve ( v-dc) -- Includes: A/R Coil, Valve ( v-dc) -- Includes: A/R Coil, Valve ( v-ac) -- Includes: A/R Coil, Valve ( v-ac) -- Includes: A/R Coil, Valve (0 v-ac) -- Includes: A/R Cap, Snap Valve Assembly (Electric) -- Includes: A/R NSS Body Assembly, Valve Piston (For Hot Gas Bypass Unloaders) -- Includes: Ring, Piston Kit, Valve Body -- Includes: NSS Installation/Remover Tool Gasket, O-Ring NSS Plunger Assembly NSS Spring, Plunger 0 NSS Tube, Enclosing Pin, Unloader Coil Retainer Cap, Snap Gasket, Unloader Valve Screw, Socket Head (/- x 0. lg) Gasket, Socket Head Screw (/) Kit, Repair (For Suction Cutoff Unloaders) -- Includes: Strainer Ring, Piston NSS Piston NSS Body, Valve Spring, Compression Gasket, Valve Cover Gasket, Unloader Valve Cover, Valve Kit, Plug (Suction Cutoff To Fully Loaded) -- Includes: A/R Capscrew, Socket (/- x.00 lg) NSS Plate, Cover NSS Sleeve, Plug Gasket, Unloader Valve Gasket, Screw (/) Kit, Plug (Hot Gas Bypass To Fully Loaded) -- Includes: A/R NSS Spring NSS Plug Ring, Seat Gasket, Unloader Valve Gasket, Screw (/) Strainer Capscrew, Socket (/- x.00 lg) NSS Plate, Cover

11 . CRANKSHAFT, ROD AND PISTON GROUP A 0 *A -0-0 Piston & Pin (Standard -Contoured Head - cfm) -- Includes: *A -0-0 Piston & Pin (.00 Over -Contoured Head - cfm) -- Includes: A/R *A --0 Piston & Pin (Standard -Contoured Head - cfm)-- Includes: *A --0 Piston & Pin (.00 Over -Contoured Head - cfm)-- Includes: -0-0 Piston & Pin (Standard - cfm) -- Includes: -0-0 Piston & Pin (.00 Over - cfm) -- Includes: A/R Retainer, Piston Pin NSS Pin, Piston NSS Piston Ring, Compression (Standard) Ring, Compression (.00 Inch Oversize) Ring, Oil (Used on old cfm pistons with wider lower ring groove) A/R Key, Crankshaft, / x / x -/ lg G-0 Key, Crankshaft (For Units With Clutch Hub) Pin, Spiral, / x / lg Thrustwasher, Seal End Crankshaft ( cfm Vane Pump) -- Includes: Crankshaft ( cfm All Gear Pumps) -- Includes: Crankshaft Assembly ( cfm All Gear Pump) -- Includes: NS Expansion Plug (Vane Pump) NS Expansion Plug (Gear Pump) NS PL Setscrew, /- x / lg NS NSS Counterweight NS PL Screw, Hex Head, /-0 x / lg Connecting Rod & Cap Assembly (Standard) -- Includes: Connecting Rod & Cap Assembly (.00) -- Includes: A/R NS Pin, Dowel Capscrew (Special) Thrustwasher, Pump End Washer, / ID x -/ OD x / Thick Capscrew, Hex Head, / UNF x / -- SAE Grade *For Refrigeration Use Only

12 . SHAFT END GROUP A 0 USED ON PHOENIX ULTRA WITH A CLUTCH FOR STANDBY Gasket, Shaft End Cover (Fiber) -- Includes: --00 Gasket, Shaft End Cover (Metal) -- Includes: Gasket, Flange Spacer Flange, Mounting Shaft End (Non Ultra Style) A Flange, Mounting Shaft End (Ultra Style) Capscrew, /- x -/ lg -- SAE Grade Seal Assembly (Standard) -- Includes: --00 Seal Assembly (Silicone Carbide) -- Includes: NSS Seal Shaft --0 Washer, Carbon Gasket, Seal Cover -Steel NSS Seal Cover, Shaft (Standard) NSS Seal Cover, Shaft (Silicone Carbide) NS -0-0 O-Ring Used with Silicone Carbide THE FOLLOWING PARTS ARE USED ON PHOENIX ULTRA WITH A CLUTCH FOR STANDBY Hub, Clutch Mounting NS Felt ring and Retainer Seal Assembly (Standard) -- Includes: Seal Assembly (Silicone Carbide) -- Includes: --0 Washer, Carbon NSS Seal Shaft NSS Ring, Wear (Silicone Carbide) -0-0 O-Ring Gasket, Seal Cover (Fiber) Gasket, Seal Cover (Metal) Ring, Snap

13 . SIDE CYLINDER HEAD 0 UNLOADER CYLINDER HEAD NO UNLOADER SHAVED HEAD Strainer Cylinder Head -- Side Banks (Suction Cutoff Unloader) Cylinder Head -- Side Banks (Hot Gas Bypass Unloader) -0-0 Capscrew, Hex Head, /- x -/ lg -- SAE Grade Stud, Cylinder Head, /- x -/ lg A/R Cylinder Head -- Side Bank (No Unloader) --00 Capscrew, Hex Head, /- x -/ lg -- SAE Grade -0-0 Stud, Cylinder Head, /- x -/ lg A/R Cylinder Head -- Side Bank (Shaved) A/R Capscrew, Hex Head, /- x lg -- SAE Grade Capscrew, Hex Head, /- x lg -- SAE Grade --00 Stud, Cylinder Head, /- x lg A/R. CENTER CYLINDER HEAD Capscrew, Hex Head, /- x lg -- SAE Grade Gasket, Capscrew, / Valve, Service / ODF -- Includes: Valve, Service -/ ODF -- Includes: Cap, Service Valve (Plastic) -0-0 Gasket, Service Valve (Fiber) Cap, Service Valve (Brass) Cylinder Head -- Center Bank -0-0 Capscrew, Hex Head, /- x -/ lg -- SAE Grade PL PipePlug/-NPT Stud, Cylinder Head, /- x -/ lg A/R NS Kit Valve Pad Blank off bolt Discharge Service Valve NS Packing, Service Valve Stem 0

14 0. VALVE PLATE ASSEMBLY 0 A B HOT GAS BYPASS UNLOADER Valve Plate (Canted Narrow Seat, Side Bank with hot gas bypass unloader) --Includes: Valve Plate (Canted Narrow Seat, Center or Side with suction cutoff unloader or No unloader) -- Includes: NSS Valve Plate Dowel, Pin Suction Valve Spring, Suction Valve Position --00 Valve, Suction (0.0) -0G and 0K Gasket, Valve Plate (0G) Gasket, Valve Plate (0D & 0K) Valve, Discharge Stop, Discharge Valve Lockwasher, / Capscrew, Hex Head, /- x / lg --00 Gasket, Center Cylinder Head Unloader Check Valve (Hot Gas Bypass Unloader) -- Includes: NSS Lockwasher, # NSS Screw, Round Phillips Head, #- x / lg NSS Body Check Valve Piston, Check Valve Spring, Check Valve --00 Gasket, Side Cylinder Head (Hot Gas Bypass Unloader) A --00 Gasket, Side Cylinder Head (No Unloader) B --00 Gasket, Side Cylinder Head (Suction Cutoff Unloader)

15 . GASKET SET - FIBER UNIVERSAL A Gasket Set (Fiber Universal) -- Includes: Gasket, Suction Service Valve ( Bolt) Gasket, Shaft Seal (0G with hub - Fiber) Gasket, Shaft Seal (0G with standard cover plate -Steel) Gasket, Valve Plate (0G) Gasket, End Flange (0G) -- Includes: Gasket, Flange Spacer (0G) --00 Gasket, Cylinder Head -- Side Bank (No Unloader) Gasket, Valve Plate (0D) --00 Gasket, Cylinder Head -- Center --00 Gasket, Cylinder Head -- Side Bank (Hot Gas Bypass Unloader) A --00 Gasket, Cylinder Head -- Side Bank (Suction Cutoff Unloader) Gasket, Oil Supply Tube (O-Ring) (0D) -0-0 Gasket, Sight Glass Gasket, Unloader Body Gasket, Oil Pump Cover -0-0 Gasket, Service Valve ( Bolt) Gasket, Bottom Plate Gasket, Pump End Bearing Head -0-0 Gasket, Shaft Seal (0D) Gasket, Motor End Cover

16 . GASKET SET - METAL A Gasket Set (METAL) -- Includes: --00 Gasket, Suction Service Valve ( Bolt) Gasket, Shaft Seal (0G with standard cover plate -Steel) Gasket, Valve Plate --00 Gasket, End Flange A --00 Gasket, End Flange --00 Gasket, Cylinder Head -- Center --00 Gasket, Cylinder Head -- Side Bank (Hot Gas Bypass Unloader) Gasket, Sight Glass Gasket, Unloader Body --00 Gasket, Service Valve ( Bolt) Gasket, Bottom Plate Gasket, Pump End Bearing Head

MCC SERVICE REPLACEMENT PARTS for

T- 0PL Manual MCC SERVICE REPLACEMENT PARTS for TRANSIT COMPRESSORS T- 0PL REV. 09/0 0 Mobile Climate Control TABLE OF CONTENTS SERVICE PARTS... INTRODUCTION... CONFIGURATION IDENTIFICATION... GENERAL