ROTARY SCREW AIR COMPRESSOR ES-6 Series PTO

Transcription

1 ROTARY SCREW AIR COMPRESSOR ES-6 Series PTO 5, 7.5 and 0HP 4, 5.5 and 7.5 kw PARTS LIST SUPPLEMENT KEEP FOR FUTURE REFERENCE Part Number ESullair Corporation

2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3-day courses that provide hands-on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair s corporate headquarters in Michigan City, Indiana. Instruction includes discussion of the function and installation of Sullair service parts, troubleshooting of the most common problems, and actual equipment operation. The seminars are recommended for maintenance and service personnel. For detailed course outlines, schedule and cost information contact: Sullair Corporate Training Department -888-SULLAIR or (ext. 5363) -OrWrite- Sullair Corporation 3700 E. Michigan Blvd. Michigan City, IN Attn: Service Training Department

3 TABLE OF CONTENTS OPERATOR IS REQUIRED TO READENTIRE INSTRUCTION MANUAL Section ILLUSTRATIONS AND PARTS LIST. PROCEDURE FOR ORDERING PARTS.2 RECOMMENDED SPARE PARTS LIST 2.3 FLUID MANAGEMENT SYSTEM 4.4 SEAL AND DRIVE GEAR 6.5 GEAR HOUSING AND PARTS 8.6 COMPRESSOR SYSTEM 0.9 INLET CONTROL

4 NOTES

5 Section. PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address, phone numbers or fax numbers below. When ordering parts always indicate the Serial Number of the compressor. This can be obtained from the Bill of Lading for the compressor or from the Serial Number Plate located on the compressor. The genuine Sullair service parts listed meet or exceed the demands of this compressor. Use of replacement parts other than those approved by Sullair Corporation may lead to hazardous conditions over which Sullair Corporation has no control. Such conditions include, but are not limited to, bodily injury and compressor failure. SULLAIR ASIA, LTD. Chiwan Supply Base Bldg A5-- Chiwan Shenzhen, Guangdong PRV. P.R.C. Post Code Telephone: FAX: SULLAIR CORPORATION Subsidiary of Sundstrand Corporation 3700 East Michigan Boulevard Michigan City, Indiana U.S.A. Telephone: SULLAIR (U.S. Only) or Fax: (29) Fax: (29) (Parts) Fax (29) (Service) SULLAIR EUROPE, S.A. Chemin de Genas BP Saint Priest, France Telephone: Fax: RECOMMENDED SPARE PARTS LIST DESCRIPTION KIT NUMBER QUANTITY replacement element kit for fluid filter replacement element kit for air/fluid separator repair kit for motor shaft seal repair kit, shaft seal installation repair kit for thermostat actuator replacement kit for coil repair kit for solenoid valve replacement coil for solenoid valve repair kit for minimum pressure/check valve 6043 replacement piston seal kit for air inlet control valve replacement piston for inlet control valve replacement washer for inlet control valve fluid, Sullube 32 (one gallon) fluid, Sullube 32 (five gallons) repair kit for ES-6 /2 npt service connection PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

6 Section.3 FLUID MANAGEMENT SYSTEM 2

7 Section.3 FLUID MANAGEMENT SYSTEM key part number description number quantity element, fluid filter (I) adapter, fluid filter cap, separator element o-ring, 2 3/6 x 3/ element, separator air/fluid (II) o-ring, 7/6 x / adapter, /2-4NPT /6-2SAE plug, hex head /6-2-SAE housing, bell capscrew, ferry head /2-3 x Sscrew, socket ISO4762 m2 x 20 (metric) actuator, thermostat (III) piston, thermostat spring, compression pin, roll /4 x / guide, thermostat spring o-ring (IV) plug, thermostat / temperature switch, N4 (remote) union, male /6-2 viton glass, sight tee, adpt oil/sight glass (I) For maintenance on fluid filter element no , order repair kit no (II) For maintenance on air/fluid separator element no , order repair kit no (III) For maintenance on thermostat actuator no , order repair kit no (IV) For replacement only. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR 3

8 Section.4 SEAL AND DRIVE GEAR 4

9 Section.4 SEAL AND DRIVE GEAR key part number description number quantity gear, driven Consult Factory 2 spacer, E-6 inboard bearing bearing, tpr rlst gear, drive Consult Factory 5 spacer, gear shaft, E-6 input bearing shim set seal, shaft (I) Teflon/Viton sleeve, wear o-ring, 2 7/8 x 3/ housing, shaft seal capscrew, ferry head /4-20 x 3/ (I) For maintenance on motor shaft seal no , order repair kit no NOTE: Requires special tooling for removal/installation. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR 5

10 Section.5 GEAR HOUSING AND PARTS 6

11 Section.5 GEAR HOUSING AND PARTS key part number description number quantity housing, drive Shousing, drive (metric) screw, machine round head #8-32 x / washer, pl-b # seat, minimum pressure/check valve stem, minimum pressure/check valve spring, minimum pressure/check valve piston, minimum pressure/check valve o-ring, 3/32 x 3/ spring, minimum pressure/check valve cap, minimum pressure/check valve capscrew, hex 5/6-8 x 7/ plug, pipe hex soc. /8 NPT bail, lifting washer, pl-b reg pltd / valve, minimum pressure/check (I) base, compressor capscrew, hex gr8 /2-3 x plug, pipe /2 NPT 5 (I) For maintenance on minimum pressure/check valve no , order repair kit no PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR 7

12 Section.6 COMPRESSOR SYSTEM 8

13 Section.6 COMPRESSOR SYSTEM key part number description number quantity washer seal bolt bu ss locknut, male-m25 x wavespring, male bearing, taper housing, stator ES-6 E profile cover, outlet capscrew, ferry head /4-20 x / locknut, female M7 x wavespring, female washer, pl-b-reg pltd 3/ bearing, taper capscrew, ferry head 5/6-8 x capscrew, ferry head 5/6-8 x 2 / rotor, female E profile (I) rotor, male E profile (I) capscrew, ferry head 3/8-6 x 33/ plate, inlet elbow, tube 90M /4 x / bearing, cylinder roll plain bearing, needle roller steel retainer, inlet bearing screw, machine flat head /4-20 x / orifice, gear spray (mounting location) tube, separator fluid return valve, blowdown /4 NPT valve, body thermostat capscrew, ferry head 5/6-8 x / fitting, separator fluid return gauge, press # capscrew, socket head /4-20 x / plate, ES-6 identification screw, drive rod plated #8 x 3/ nipple, galv xs /4 NPT x close pin, dowel 3/8 x capscrew, ferry 3/8-6 x 3/ hose, nylon / ft. 37 plug PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR 9

14 Section.7 INLET CONTROL 0

15 Section.7 INLET CONTROL WITH /2 NPT ADAPTER key part number description number quantity rod, ES-6 intake control valve spring, PTO ES-6 intake check retainer, ES-6 intake control valve gasket, inlet valve head, ES-6 intake control valve housing, intake control piston, ES-6 intake control valve (I) seal, ES-6 intake control piston (II) washer, Belleville spring (I) capscrew, sch #0-32 x /2 Nylok spring, inlet control ES cap, air intake ring, retaining internal 3/ elbow, 90_ male /8 npt x /4 tube hose, nylon / ft. 6 adapter /2 air intake o-ring, viton 2 /2 x / rod, thrd /4-20 x nut, hex locking pltd / plug, air intake adapter (I) For maintenance on inlet control, order piston no and washer no (II) For maintenance on air intake valve piston seal, order repair kit no PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

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18 WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LTD. Chiwan Supply Base Bldg A5- Chiwan Shenzhen, Guangdong PRV. P.R.C. Post Code Telephone: FAX: SULLAIR EUROPE, S.A. Chemin de Genas BP Saint Priest, France Telephone: Fax: SULLAIR CORPORATION Subsidiary of Sundstrand Corporation 3700 East Michigan Boulevard Michigan City, Indiana U.S.A. Telephone: -800-SULLAIR (U.S.A. Only) or Fax: (29) Fax: (29) (Parts) Fax: (29) (Service) Printed in U.S.A. Specifications Subject To Change Without Prior Notice EN96CPY