70-35-GP Portable CAFS Unit Service Parts List
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1 Document Number Issue Date 2/28/17 Rev. Date 8/23/ GP Portable CAFS Unit Service Parts List Index: Component See Pages Frame and Oil Cooler 2, 3 Engine 4, 5 Water Pump 6, 7 Air Inlet 8, 9 Compressor Mounting 10, 11 Air Filter 12, 13 Belt Drive 14, 15 Oil Filter 16, 17 Sump and Separator 18, 19 Balance Valve 20, 21 Primer 22, 23 Foam System 24, 25 Discharge 26, 27 Layout 28, 29 Panel Gauges, Lights, Plates 30, 31 Air Controls 32, 33 Air Inlet / PMC 34, 35 Balance Valve, Air Separator, Auto-Sync, 36, 37 Tubing and Air Pressure Gauge Compressor to Sump 38, 39 Hoses Water and Pump, Primer, Foam Foam System 40, 41 Compressor to Cooler 42, 43 Oil Drain Sump and Engine 44, 45 Electrical Schematic 46, 47 Waterous Company, 125 Hardman Avenue South, South St. Paul, Minnesota USA (651) NOTE: When ordering parts, provide the Pump, Transmission or PTO Serial Number.
2 Frame and Oil Cooler 2 90 Deg. Elbow, 6 MJIC x ½ MNPT 3 Cooler Bracket 4 Frame (Includes 5) 6 Air Oil Cooler 7 Spacer, ½ x 7/8 in. 8 Grommet, 5/16 in. 9 Circuit Breaker, 12V, 40A 10 Hex Head Screw, ¼-20 x 1-3/4 in. 11 Hex Head Screw, 5/16-18 x 1 in. 12 Socket Head Screw, x ½ in. 13 Flat Washer, ¼ in. 14 Flat Washer, 5/16 in. 15 Hex Nut, Nylok, ¼ Hex Nut, Nylok, 5/ Hex Nut, Nylok, Hex Nut, 5/16-18 Page 2 of 47
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4 Engine 11 Hex Head Screw, 5/16-18 x 1-1/4 in. 14 Flat Washer, 5/16 in. 15 Hex Nut, Nylok, ¼ Mounting Bracket, Engine/Compressor 20 Ignition Switch Knob 21 Sprocket, 8MX-60S-36T 22 Ignition Switch H.P. B&S Vanguard Engine 24 Engine Starter Solenoid 25 Muffler 26 Taper Lock Bushing, 1-1/8 x Hex Head Screw, 5/16-18 x 1-3/4 in. 29 Pan Head Screw, ¼-20 x ½ in. 30 Hex Nut, Flex Lok, 5/ Hex Nut, 5/ Key-Square, 1/4 x 2-1/2 223 Hex Head Screw, 7/16-20 x Washer, 1/2 I.D. x 1-1/4 O.D. 233 Hex Head Screw, 5/16-24 x Volt Battery (Optional) Page 4 of 47
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6 Water Pump 14 Flat Washer, 5/16 in. 31 Intake Pipe 33 Coupler, 1/4 FNPT x 3/8 FNPT Deg. Elbow, ½ MNPT x 3/8 AB 36 Drain Cock, 3/8 NPT 37 Straight Adapter, ¼ MNPT x 3/8 AB 38 Sprocket, 8MX-38S-12-TL Deg. Street Elbow, 1-1/2 in. NPT 40 Ball Valve, 1-1/2 in. 41 Hypro Pump, 9203C 42 Taperlock Bushing, 5/8 x Flat Washer, 3/8 in. 45 Flat Washer, 16 in. 46 Hex Nut, Flex Top, 3/ Deg. Elbow, 1/8 MNPT x ¼ AB 139 Mech Seal Repair Kit, Ceramic Seal 140 Mech Seal Repair Kit, Silicon Carbide Seal 215 Hex Head Screw, 3/8-16 x 1-1/4 in. 219 Drain Cock, 1/8 NPT 225 Hex Head Screw, 5/16-18 x 3/4 301 Thread Adapter 302 Cap with Chain Page 6 of 47
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8 Compressor Air Inlet Deg. Street Elbow, 1/8 NPT 47 Reducing Bushing, ¼ MNPT x 1/8 FNPT 48 Tee, 1/8 MNPT x 1/8 FNPT x 1/8 FNPT 49 Valve-Needle, 1/8 MNPT x 1/8 FNPT 50 Connector-Swivel, 4 MJIC x ¼ MNPT Deg. Elbow, ¼ MNPT x 4 MJIC 52 Tee, ¼ MNPT x ¼ FNPT x ¼ MNPT Deg. Elbow, 1/8 MNPT x ¼ AB Deg. Elbow, ¼ MNPT x ¼ AB 55 Tee, ¼ MNPT x ¼ AB x ¼ AB Deg. Air Con Inlet, 1-1/4 in. 58 Blow Down Valve, ¼ FNPT 59 Pressure Regulator 141 Pipe Nipple, ¼ MNPT x 7/8 in. Page 8 of 47
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10 Compressor - Mounting 14 Flat Washer, 5/16 in. 19 Mounting Bracket, Engine/Compressor Deg. Swivel Elbow, 12 FJIC x 12 MJIC 62 Straight Adapter, 4 MJIC x 12 mm 63 Straight Adapter, 12 MJIC x ¾ MNPT 64 Air Inlet Gasket 65 Air Con Adapter 66 Oil Inject Fitting, ¼ BSPP x 6 MJIC 67 Sprocket, 8 MX-28S-12-TL (1108) 68 Air Compressor, LC44 69 Taper Lock Bushing, 19 mm x Hex Nut, 5/ Lock Washer, 5/16 in. 72 Socket Head Set Screw, 5/16-18 x 1-1/4 in. 73 Hex Head Screw, M x 25 mm 74 Socket Head Screw, M5-0.8 x 12 mm 75 Flat Washer, 8 mm 76 Socket Head Screw, M6-1.0 x 25 mm 155 Screw-Hex Head, 5/16-18 x 1-1/2 228 Flat Washer, 1/4 Page 10 of 47
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12 Compressor Air Filter H.P. B&S Vanguard Engine 77 Silicon Hose, Blue, 2-1/2 in. x 3-1/2 in. 78 Horizontal Air Inlet Tube 79 Vertical Air Inlet Tube 80 Hose Clamp, 1-9/16 to 2-1/2 in. 81 Clamp-T Bolt, 2-1/2 in. 82 Air Filter, CO Deg. Elbow, Rubber, 2 in. Page 12 of 47
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14 Belt Drive 43 Hex Head Screw, 3/8-16 x 2 in. 44 Flat Washer, 3/8 in. 84 Poly Chain Belt, 8MGT Poly Chain Belt, 8MGT Idler Sprocket 87 Rotary Tensioner 212 Bushing 216 Hex Head Screw, 3/8-16 x 1-1/2 in. Page 14 of 47
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16 Oil Filter 2 90 Deg. Elbow, 6 MJIC x ½ MNPT 14 Flat Washer, 5/16 in. 90 Filter Head 91 Oil Filter, WD Hex Head Screw, M x 20 mm Page 16 of 47
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18 Sump and Separator 1 Straight Adapter, 6 MJIC x ½ MNPT 13 Flat Washer, ¼ in. 15 Hex Nut, Nylok, ¼ Tee, 1/8 MNPT x ¼ AB x ¼ AB Deg. Swivel Elbow, 12 FJIC x 12 MJIC Deg. Street Elbow, ½ NPT 89 Tee, ½ MNPT, x ½ FNPT x ½ FNPT 92 Temperature Sender 94 Scavenger Fitting 95 Hex Nipple, ¾ MNPT 96 Scavenger Tube Ass y 97 Hex Plug, ¾ MNPT Deg. Street Elbow, 3/4 NPT Deg. Street Elbow, 3/8 NPT 100 Reducing Bushing, ¾ MNPT x ½ FNPT Deg. Elbow, 12 MJIC x ¾ MNPT 102 Sump 103 Filter Head 104 Separator Filter 105 Sight Glass 1 in. MNPT 106 Pop Off Valve, 3/8 FNPT 107 Min. Pressure Control Valve, ¾ in. 108 Hex Head Screw, ¼-20 x ¾ in. 146 Adapter-Straight, 6 MJIC x 3/8 MNPT 157 Screw-Hex Head, 1/4-20 x P-Clamp Page 18 of 47
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20 Balance Valve 13 Flat Washer, ¼ in. 15 Hex Nut, Nylok, ¼ Deg. Street Elbow, 1/8 NPT 35 Tee, 1/8 MNPT x ¼ x ¼ AB Deg. Elbow, 1/4 MNPT x 1/4 AB 109 Balance Valve 110 Reducing Bushing, ½ MNPT x 1/8 FNPT 111 Needle Valve, 1/8 MNPT x 1/8 FNPT 112 Balance Valve Repair Kit 113 Pan Head Screw, ¼-20 x 3/8 in. 237 Run Tee, 1/4 MNPT x 1/4 FNPT x 1/4 FNPT 238 Straight Adapter, 1/4 MNPT x 1/4 AB Page 20 of 47
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22 Primer 15 Hex Nut, Nylok, ¼ Hose Barb, ½ MNPT x ½ in Deg. Elbow, ½ MNPT x 3/8 AB 115 Open to Prime Label 116 Pipe Nipple, ½ MNPT 117 Round Handle Ball Valve, ½ FNPT 118 Hand Primer 119 Primer Repair Kit 120 Socket Head Screw, ¼-20 x 5/8 in. 175 Round Bezel, 2 in. Page 22 of 47
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24 Foam System 13 Flat Washer, ¼ in. 15 Hex Nut, Nylok, 1/ Deg. Elbow, 1/4 MNPT x 3/8 AB Deg. Street Elbow, ½ NPT 121 Straight Adapter, 6 MJIC x ½ MNPT 123 Straight Adapter, 1-1/2 FNPT x 2 in. Vic 124 Straight Adapter, 1-1/4 MNPT x 1-1/2 Vic 125 Discharge Elbow 126 Intake Elbow 128 Victaulic Clamp, 1-1/2 in. 129 Victaulic Clamp, 2 x 1-1/2 in. 130 Tank Fill Label, 1 in. x 3 in. 132 Pipe Tee, 1 in. MNPT 134 Pipe Nipple, 1 in. MNPT 135 Pipe Plug, 1 in. MNPT 136 Check Valve, 1-1/2 FNPT 137 Rectangular Handle Ball Valve, 1 in. FNPT 138 Hex Head Screw, ¼-20 x 4 in. 143 Pan Head Screw, No x 3/8 in. 169 Pan Head Screw, No x 3/4 in. 170 Hex Nut, Nylok, No Hydraulic Hose, 1-1/2 MNPT x 1-1/2 Swivel FNPT x 31 in. 200 Fire Troll Eductor Body 201 Foam Pail Capper 202 Foam Supply Hose 203 Metering Valve 204 Fire Troll Panel Plate 213 Straight Adapter, ½ MNPT x ¾ Garden Hose (M) Deg. Adapter, 6 MJIC x 1/2 MNPT 231 Bezel, 1 x 3 in. 232 Heat Shield Page 24 of 47
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26 Discharge 11 Hex Head Screw, 5/16-18 x 1 in. 14 Flat Washer, 5/16 in Deg. Street Elbow, 3/8 NPT 145 Reducing Bushing, ½ MNPT x 3/8 FNPT 147 Drain Cock, 1/4 NPT 148 Air Inject Spacer, 1-1/2 in. 150 Valve Flange, 1-1/2 FNPT 151 Valve Flange, 1-1/2 MNH 152 Check Valve, 3/8 in. 153 Ball Valve, 1-1/2 in. 156 Hex Head Screw, 5/16-18 x 2-1/4 in. 158 O-ring, 2-3/8 x 2-5/8 in. 172 Elbow 90 Deg., 6 MJIC x 3/8 MNPT 187 Hydraulic Hose, 1-1/2 MNPT x 1-1/2 Swivel FNPT x 31 in. 301 Thread Adapter 302 Cap with Chain Page 26 of 47
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28 Panel - Layout 163 Air Pressure Label 164 Compressor Warning Label 165 Water Pressure Label 166 Dual Scale Pressure Gauge 167 Utility Lamp 168 Compressor Temperature Warning Light 171 Auto Sync Panel Plate 176 Round Handle Ball Valve, 3/8 FNPT 203 Metering Valve Assembly 204 Fire Troll Panel Plate 204 Slotted Ball Valve, ½ FNPT 209 Fire Troll Panel Plate 300 Serial Plate Page 28 of 47
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30 Panel Gauges, Lights, Plates 160 Rivet, 1/8 in Deg. Elbow, ¼ FNPT x ¼ AB 163 Air Pressure Label 164 Compressor Warning Label 165 Water Pressure Label 166 Dual Scale Pressure Gauge 167 Utility Lamp 168 Compressor Temperature Warning Light 169 Pan Head Screw, No x ¾ in. 170 Hex Nut, Nylok, No Bezel, 1 x 2.25 in. 300 Serial Plate Page 30 of 47
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32 Panel Air Controls Deg. Elbow, ¼ MNPT x ¼ AB 55 Tee, ¼ MNPT x ¼ AB x ¼ AB 169 Pan Head Screw, No x ¾ in. 170 Hex Nut, Nylok, No Auto Sync Panel Plate Deg. Elbow, 6 MJIC x 3/8 MNPT 174 Auto Sync Knob 175 Air Discharge Label 176 Round Handle Ball Valve, 3/8 FNPT Way Valve, ¼ FNPT 178 Pan Head Screw, No x ½ in. 220 Air Discharge Label Page 32 of 47
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34 Tubing and Hoses Air Air Inlet and PMC 179 Air Brake Tube, Red, ¼ x 24 in. 180 Air Brake Tube, Green, ¼ x 24 in. Page 34 of 47
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36 Tubing and Hoses Air Balance Valve, Separator, Auto-Sync, Air Pressure Gauge 179 Air Brake Tube, Red, ¼ x 24 in. 182 Air Brake Tube, Black, ¼ x 180 in. 188 Air Brake Tube, Red, 1/4 x 120 in. Page 36 of 47
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38 Tubing and Hoses Air Compressor to Sump 183 Push On Hose, Black, 6 FJIC x 48 in. 184 Push On Hose, Black, 6 FJIC x 8 in. 185 Hydraulic Hose, 12 FJIC x 15 in. Page 38 of 47
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40 Tubing and Hoses Water and Foam 179 Air Brake Tube, Red, 1/4 x 24 in. 186 Push on Hose, Gray, 6 FJIC x 23-1/4 in. 187 Hydraulic Hose, 1-1/2 MNPT x 1-1/2 FNPT x 22 in. 188 Air Brake Tube, Red, ¼ x 120 in. 189 Air Brake Tube, Blue, 3/8 x 48 in. 190 Vinyl Hose, ½ x 24 in. Page 40 of 47
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42 Tubing and Hoses Oil Compressor to Oil Cooler 191 Hydraulic Hose, 4 FJIC x 25 in. 192 Hydraulic Hose, 6 FJIC x 40 in. 221 Hydraulic Hose, 6 FJIC x 30 in. 222 Hydraulic Hose, 6 FJIC x 32 in. Page 42 of 47
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44 Tubing and Hoses Oil Drain Sump and Engine 146 Straight Adapter, 3/8 MNPT x 6 MJIC 192 Hydraulic Hose, 6 FJIC x 40 in. 193 Push On Hose, Black, 6 FJIC x 48 in. 194 Hex Plug, 6 MJIC Page 44 of 47
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46 Electrical Schematic 6 Air Oil Cooler 9 Circuit Breaker, 12V, 40A 22 Ignition Switch 24 Engine Starter Solenoid 92 Temperature Sender 166 Dual Scale Pressure Gauge 167 Utility Lamp 168 Compressor Temperature Warning Light 196 Wiring Harness 210 Wire, Solenoid to Starter 211 Boot-Red Page 46 of 47
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