Foam Generator Service Parts List One-Step CAFS

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1 Document Number Issue Date 4/17/15 Rev. Date 12/19/16 Foam Generator Service Parts List One-Step CAFS Index: Foam Generators Pressure Regulator PLC Cable Connections Component Double Generators See Pages Triple Generators See Note 1 With With Standard High High Flow Rise Option Option Manifold and Water Inlet Valve 2, 3 4, 5 4, 5 4, 5 Mixing Valve and Mixing Unit 6, 7 6, 7 6, 7 6, 7 Valve Subassy s Akron 8, 9 8, 9 8, 9 8, 9 Elkhart 10, 11 10, 11 10, Mixing Unit Sub-assembly 12, 13 12, 13 12, 13 12, 13 Air From Compressor 14, 15 16, 17 18, 19 18, 19 Components , 23 22, 23 22,23 Air Lines to Generators 24, 25 24, 25 24, 25 24, 25 Components 26, 27 26, 27 26, 27 26, 27 Distribution Cable 28, 29 20, 31 30, 31 32, 33 Block Connections Relay Panel 34, 35 34, 35 34, 35 36, 37 Circuit Breaker Panel 38, 39 38, 39 38, 39 38, 39 System 40, 41 42,43 42, 43 44, 45 Generators, Pressure Regulators 46, 47 46, 47 46, 47 46, 47 HMI Control Panel 48, 49 48, 49 48, 49 48, 49 Discharge Splitting Valve Option 50, 51 50, 51 50, 51 50, 51 Electrical Schematic Contact Waterous Company Air Compressor Components See Separate Compressor Service Parts List Foam Pump Components See Separate Foam Pump Service Parts List Note: 1) Generator 3 will be labeled High Flow or High Rise when these options are included. Waterous Company, 125 Hardman Avenue South, South St. Paul, Minnesota USA (651) NOTE: When ordering parts, provide the Pump, Transmission or PTO Serial Number.

2 Foam Generators Manifold and Water Inlet Valve Double Generators 16 2 in. Victaulic Coupling in. Victaulic Manifold, Double 207 Manifold Bracket 219 Pressure Sensor 221 Pipe Plug, 1/2 NPT 222 Reducing Bushing, 1/2 MNPT x 1/4 FNPT 236 Hex Head Screw, 3/8-16 x 1-1/4 in. 237 Hex Head Screw, 3/8-16 x 1-1/2 in. 238 Plain Washer, 3/8 in in. Water Inlet Ball Valve Sub-assembly Page 2 of 51

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4 Foam Generators Manifold and Water Inlet Valve Triple Generators 16 2 in. Victaulic Coupling in. Victaulic Manifold, Triple 207 Manifold Bracket 219 Pressure Sensor 221 Pipe Plug, 1/2 NPT 222 Reducing Bushing, 1/2 MNPT x 1/4 FNPT 236 Hex Head Screw, 3/8-16 x 1-1/4 in. 237 Hex Head Screw, 3/8-16 x 1-1/2 in. 238 Plain Washer, 3/8 in in. Water Inlet Ball Valve Sub-assembly Page 4 of 51

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6 Foam Generators Mixing Valve and Mixing Unit 204 Pipe Nipple 208 Flow Control Valve 218 Solenoid Valve (12 or 24 Volt) 220 Pipe Nipple, 1/2 NPT x 1-1/8 in. 236 Hex Head Screw, 3/8-16 x 1-1/4 in. 238 Plain Washer, 3/8 in. 239 Pipe Bushing, 1/2 FNPT x 3/4 MNPT 240 Air Restrictor Fitting 300A Mixing Unit Sub-ass y, Generator Position No B Mixing Unit Sub-ass y, Generator Position No C Mixing Unit Sub-ass y, Generator Position No A Ball Valve Sub-ass y, Generator Position No B Ball Valve Sub-ass y, Generator Position No C Ball Valve Sub-ass y, Generator Position No. 3 Page 6 of 51

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8 Foam Generators Valve Sub-assemblies (Akron Valves) in. Water Inlet Ball Valve Sub-ass y 400A 2 in. Mixing Unit Ball Valve Sub-ass y, Generator Position No B 2 in. Mixing Unit Ball Valve Sub-ass y, Generator Position No C 2 in. Mixing Unit Ball Valve Sub-ass y, Generator Position No Valve Actuator 402 Actuator Mounting Kit in. Ball Valve in. Victaulic Adapter 406 Hex Head Screw, 3/8-16 x 1 in. Page 8 of 51

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10 Foam Generators Valve Sub-assemblies (Elkhart Valves) in. Water Inlet Ball Valve Sub-ass y 400A 2 in. Mixing Unit Ball Valve Sub-ass y, Generator Position No B 2 in. Mixing Unit Ball Valve Sub-ass y, Generator Position No C 2 in. Mixing Unit Ball Valve Sub-ass y, Generator Position No Valve Actuator 402 Actuator Mounting Kit in. Ball Valve in. Victaulic Adapter (Optional) 406 Hex Head Screw, 3/8-16 x 1 in. Page 10 of 51

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12 Foam Generators Mixing Unit Sub-assembly 300A Mixing Unit Sub-ass y, Generator Position No. 1 (Includes ) 300B Mixing Unit Sub-ass y, Generator Position No. 2 (Includes ) 300C Mixing Unit Sub-ass y, Generator Position No. 3 (Includes ) 301 Bushing 302 Retainer Washer 303 Air Plunger 304 Sealing Washer 305 Injection Nozzle Assembly 306 Compression Spring 307 Pipe Assembly 308 Flange Bearing 309 Pinch Valve 310 Foam Chamber 311 Air Inlet Block Deg. Street Elbow, 1/4 FNPT x 1/4 MNPT 313 Pressure Sensor 314 Pipe Nipple, 1/2 NPT x 1-1/8 in. 315 Pipe Plug, 1/4 NPT 316 Socket Head Screw, M8x1.25 x 40mm 317 Pan Head Screw, M6 x 1 x 10mm 318 Hex Nut, M8x O-ring, 70mm x 2mm (2 in. Generator Only) 319 O-ring, 84mm x 2mm (3 in. Generator Only) 320 O-ring, 72mm x 2.5mm 321 O-ring, 62mm x 2mm 322 Lock Washer, 8mm 323 Seal Replacement Kit (Includes 302, 303, 304, 305, 306, 308, 317, 319, 320 and 321) Page 12 of 51

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14 Foam Generators Air From Compressor Double Generators 15 Air Line Tubing, 4 mm x 180 in. 201 Push On Hose, 1/2 in. x 24 in. 212 Hose Barb, 1/2 x 8 FJIC 213 Connector Fitting, 8 FJIC x 1/2 MNPT 214 Connector Fitting, 8 MJIC x 1/2 FNPT 216 Elbow Fitting, 90 Deg., 8 MJIC x 8 FJIC 217 Tee Fitting, 8 MJIC x 8 FJIC 229 Push in Fitting, 1/4 MNPT x 5/32 Tube 231 Pipe Bushing, 1/4 MNPT x 1/8 FNPT (2 in. Generators Only) 232 Push in Fitting, 1/8 BSPT x 4mm Tube 234 Pipe Bushing, 1/2 MNPT x 1/4 FNPT 235 Pipe Coupling, 1/2 FNPT Page 14 of 51

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16 Foam Generators Air From Compressor Triple Generators 15 Air Line Tubing, 4mm x 180 in. 201 Push On Hose, 1/2 in. x 24 in Port Air Manifold 209 Air Manifold Bracket 212 Hose Barb, 1/2 x 8 FJIC 214 Connector Fitting, 8 MJIC x 1/2 FNPT Deg. Elbow Fitting, 8 MJIC x 1/2 MNPT 223 Socket Head Screw, M6x1 x 75mm 224 Socket Head Screw, M8x1.25 x 55mm 225 Hex Nut, M6x1 226 Lock Washer, 6mm 227 Connector Fitting, 12 MJIC x 3/4 MNPT 228 Bushing Pipe, 3/4 MNPT x 1/4 FNPT 229 Push In Fitting, 1/4 MNPT x 5/32 Tube 230 Pipe Plug, 3/4 NPT 231 Pipe Bushing, 1/4 MNPT x 1/8 FNPT (2 in. Generators Only) 232 Push In Fitting, 1/8 BSPT x 4mm Tube Page 16 of 51

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18 Foam Generators Air From Compressor Triple Generators (High Flow) 15 Air Line Tubing, 4mm x 180 in. 201 Push On Hose, 1/2 in. x 24 in Port Air Manifold 209 Air Manifold Bracket 212 Hose Barb, 1/2 x 8 FJIC 214 Connector Fitting, 8 MJIC x 1/2 MNPT Deg. Elbow Fitting, 8 MJIC x 1/2 MNPT 223 Socket Head Screw, M6x1 x 75mm 224 Socket Head Screw, M8x1.25 x 55mm 225 Hex Nut, M6x1 226 Lock Washer, 6mm 227 Connector Fitting, 12 MJIC x 3/4 MNPT 228 Bushing Pipe, 3/4 MNPT x 1/4 FNPT 229 Push In Fitting, 1/4 MNPT x 5/32 Tube 231 Pipe Bushing, 1/4 MNPT x 1/8 FNPT (2 in. Generators Only) 232 Push In Fitting, 1/8 BSPT x 4mm Tube 241 Pipe Plug, 1/2 MNPT 242 Hose Barb, 3/4 x 12 FJIC 243 Elbow Fitting, 90, 12 MJIC x 3/4 MNPT 244 Push On Hose, 3/4 in. x 18 in. Page 18 of 51

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20 19 Pan Head Screw, 1/4-20 x 1 in. 20 Nylok Hex Nut, 1/ Regulator Panel 502 Pressure Regulator 503 Push In Fitting, 1/8 BSP x 4mm O.D. Tube 504 Coupling, 1/4 NPT x 1/8 NPT 505 Air Muffler, 1/4 NPT Pressure Regulator Components Double Generators 506 Solenoid Valve (12 or 24 Volt) 507 Push In Fitting, 1/4 NPT x 5/32 O.D. Tube 508 Push In Tee Fitting, 1/8 BSP x 4mm O.D. Tube 509 Socket Head Screw, M4-0.7 x 10mm 510 Flat Washer, M4 511 Air Line Tubing, 4mm x 36 in. Page 20 of 51

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22 Pressure Regulator Components Triple Generators 19 Pan Head Screw, 1/4-20 x 1 in. 20 Nylok Hex Nut, 1/ Regulator Panel 502 Pressure Regulator 503 Push In Fitting, 1/8 BSP x 4mm O.D. Tube 504 Coupling, 1/4 NPT x 1/8 NPT 505 Air Muffler, 1/4 NPT 506 Solenoid Valve (12 or 24 Volt) 507 Push In Fitting, 1/4 NPT x 5/32 O.D. Tube 508 Push In Tee Fitting, 1/8 BSP x 4mm O.D. Tube 509 Socket Head Screw, M4-0.7 x 10mm 510 Flat Washer, M4 511 Air Line Tubing, 4mm x 36 in. Page 22 of 51

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24 15 Air Line Tubing, 4mm x 15 Feet 200 Foam Generator Sub-ass y 500 Pressure Regulator Sub-ass y Pressure Regulator Air Lines to Generators Page 24 of 51

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26 PLC Components 600 PLC Panel Sub-ass y (Includes 601 thru 637) 602 Fuse Block Panel 603 PLC/IFM Wire Harness 604 HMI Power Cable 605 Valve Power Cable 606 PLC Power Cable 610 Mini Fuse Relay Panel 615 Mobile I/O Controller 616 Hex Socket Head Screw, x 1/2 in. 617 Pan Head Screw, x 1/2 in. 618 Nylok Hex Nut, Socket Head Screw, M4x0.7 x 20mm 620 Nylok Hex Nut, M4x PLC Harness 626 CAN1 Extension Cable 630 HMI Harness (HMI Power) Way Receptacle 632 Resistor Plug 633 CAN2 Extension Cable 634 Valve Power Extension Cable Page 26 of 51

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28 PLC Cable Connections Distribution Block Double Generators 601 Throttle Up Cable 621 Pressure Transducer Cable 622 Solenoid Cable 623 Fixed Solenoid Cable 625 Pressure Transducer Cable 627 Converter Wiring Assembly 628 Temperature Sensor Cable 629 Y Distributor, M12 Page 28 of 51

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30 601 Throttle Up Cable 621 Pressure Transducer Cable 622 Solenoid Cable 623 Fixed Solenoid Cable PLC Cable Connections Distribution Block Triple Generators 625 Pressure Transducer Cable 627 Converter Wiring Assembly 628 Temperature Sensor Cable 629 Y Distributor, M12 Page 30 of 51

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32 PLC Cable Connections Distribution Block Triple Generators (with High Rise Option) 601 Throttle Up Cable 621 Pressure Transducer Cable 622 Solenoid Cable 623 Fixed Solenoid Cable 625 Pressure Transducer Cable 627 Converter Wiring Assembly 628 Temperature Sensor Cable 629 Y Distributor, M12 Page 32 of 51

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34 PLC Cable Connections Relay Panel 601 Throttle Up Cable 603 IFM/PLC Wire Harness 604 HMI Power Cable 605 Valve Power Cable 606 PLC Power Cable 607 High Idle Cable 608 Power Relay Wire 609 Ground Relay Wire 615 Mobile I/O Controller 624 PLC Harness 626 CAN1 Extension Cable 630 HMI Harness Way Receptacle 632 Resistor Plug 633 CAN2 Extension Cable 634 Valve Power Extension Cable Page 34 of 51

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36 PLC Cable Connections Relay Panel (with High Rise Option) 601 Throttle Up Cable 603 IFM/PLC Wire Harness 604 HMI Power Cable 605 Valve Power Cable 606 PLC Power Cable 607 High Idle Cable 608 Power Relay Wire 609 Ground Relay Wire 615 Mobile I/O Controller 624 PLC Harness 626 CAN1 Extension Cable 630 HMI Harness Way Receptacle 632 Resistor Plug 633 CAN2 Extension Cable 634 Valve Power Extension Cable 635 High Rise Solenoid Cable 636 High Rise Fixed Solenoid Cable 637 High Rise Relay Power Harness Page 36 of 51

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38 PLC Circuit Breaker Panel 610 Mini Fuse Relay Panel 611 Circuit Breaker, 5A 612 Circuit Breaker, 10A 613 Circuit Breaker, 20A 614 Power Relay, 12V Page 38 of 51

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40 24 Ethernet Cable 25 HMI Cable 500 Pressure Regulator Sub-ass y 600 PLC Panel Sub-assembly 601 Throttle Up Cable 603 IFM/PLC Wire Harness 604 HMI Power Cable 605 Valve Power Cable 606 PLC Power Cable 607 High Idle Cable 608 Power Relay Wire 609 Ground Relay Wire 621 Pressure Transducer Cable 622 Solenoid Cable System Cable Connections Double Generators 623 Solenoid Fixed Cable 624 PLC Harness 625 Pressure Transducer Cable 626 CAN1 Extension Cable 627 Converter Wiring Assembly 628 Temperature Sensor Cable 630 HMI Harness Way Receptacle 632 Resistor Plug 633 CAN2 Extension Cable 634 Valve Power Extension Cable Foam Pump PMC Sump Air Oil Separator Filter See Separate Foam Pump Service Parts List See Separate Compressor Service Parts List Page 40 of 51

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42 System Cable Connections Triple Generators 24 Ethernet Cable 25 HMI Cable 500 Pressure Regulator Sub-ass y 600 PLC Panel Sub-assembl7 601 Throttle Up Cable 603 IFM/PLC Wire Harness 604 HMI Power Cable 605 Valve Power Cable 606 PLC Power Cable 607 High Idle Cable 608 Power Relay Wire 609 Ground Relay Wire 621 Pressure Transducer Cable 622 Solenoid Cable 623 Solenoid Fixed Cable 624 PLC Harness 625 Pressure Transducer Cable 626 CAN1 Extension Cable 627 Converter Wiring Assembly 628 Temperature Sensor Cable 630 HMI Harness Way Receptacle 632 Resistor Plug 633 CAN2 Extension Cable 634 Valve Power Extension Cable Foam Pump PMC Sump Air Oil Separator Filter See Separate Foam Pump Service Parts List See Separate Compressor Service Parts List Page 42 of 51

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44 24 Ethernet Cable 25 HMI Cable 500 Pressure Regulator Sub-ass y 600 PLC Panel Sub-assembly 601 Throttle Up Cable 603 IFM/PLC Wire Harness 604 HMI Power Cable 605 Valve Power Cable 606 PLC Power Cable 607 High Idle Cable 608 Power Relay Wire 609 Ground Relay Wire 621 Pressure Transducer Cable 622 Solenoid Cable 623 Solenoid Fixed Cable 624 PLC Harness System Cable Connections Triple Generators (With High Rise Option) 625 Pressure Transducer Cable 626 CAN1 Extension Cable 627 Converter Wiring Assembly 628 Temperature Sensor Cable 630 HMI Harness Way Receptacle 632 Resistor Plug 633 CAN2 Extension Cable 634 Valve Power Extension Cable 635 High Rise Solenoid Cable 636 High Rise Fixed Solenoid Cable 637 High Rise Relay Power Harness Foam Pump PMC Auto-Sync Sump Air Oil Separator Filter See Separate Foam Pump Service Parts List See Separate Compressor Service Parts List Page 44 of 51

45 Cable Connection Generators and Pressure Regulators Page 45 of 51

46 Cable Connection Generators and Pressure Regulators 621 Pressure Transducer Cable 622 Solenoid Cable 624 PLC Harness 625 Pressure Transducer Cable Page 46 of 51

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48 HMI Control Panel 11 Touch Screen Mounting Adapter 12 HMI Control Panel 17 Pan Head Screw, x 1 in. 18 Nylok Hex Nut, Three Arm Knob 22 Panel Clamp 23 RF Antenna 24 Ethernet Cable 25 HMI Cable (HMI Power for Secondary Panel) 630 HMI Harness (HMI Power for Main Panel) Page 48 of 51

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50 Discharge Splitting Valve 634 Valve Power Extension Cable 700 Discharge Splitting Valve Sub-ass y Way Wire Harness Page 50 of 51

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