CONTAINER GUIDE WELDMENTS

Transcription

1 CONTAINER GUIDE WELDMENTS FOR MODELS - ALL FRONT LOAD CONTAINERS 4/ L.H. Container Guide Weldment R.H. Container Guide Weldment Instruction Sheet (Not Shown) 1 P1

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3 VERSAPAC COMPACTOR ASSEMBLY FOR MODELS - All Through Serial # / Slide Cover Weldment Front Shield /16NC x 3/4 Thread Cutting Screw /2NPT x 90 Pipe Elbow Rear Shield /16 O -Ring to 1/2 JIC 90 Fitting X 16-1/8 Energy Cylinder R 1/4 x 21 Hose 1 K /2 x 16-1/8 Columbus Cylinder Yellow Wire Nut R 3/8 x 30 JIC Hose Stop Block Hydraulic Lock Valve Spacer /4 Bulkhead Union w/lock Nut Door Catch /4 SAE Flat Washer #10NC x 5/8 Carriage Bolt _ Flare Male / Female 90_ Ell /8 Con./1/2 Pipe Liquit. Adapter O -Ring Power Pack Assembly - 1HP O -Ring 37_ Flare Tee 2 H A Power Pack Assembly - 3HP R 3/8 x 21 JIC Hose /16NC x 1 GD. 5 Cap Screw O -Ring 37_ Flare Adapter /16 STD. Flat Washer /16 x 1-1/2 Cotter Pin /16 O -Ring-9/16 JIC Connector Cylinder Pin /16 JIC(F) - 3/4JIC(M) 90_ Fitting Cylinder Pin R 1/2 x 134 JIC Hose - Black /4NC Lock Nut /8NC x 1 GD. 5 Cap Screw Sliding Latch (Complete) /8NC Hex Flange Serrated Nut /2NC x 1-3/4 GD. 5 Cap Screw Lug Weldment /2NC Self Locking Nut Grip Nail Left Loading Door Weldment-Std Serial Number Plate Right Loading Door Weldment-Opt Vertical Compactor Weldment #8NC x 1/2 Round Head Slotted /8 Thread Cutting Zerk 4 MachineScrew Ram Weldment - VPac Top Cover /8NC Self Locking Nut A Panel Shield Rubber Pad Hose Clamp Back-Up Plate /2NC x 3 GD. 5 Cap Screw /8NC x 1-1/4 GD.5 Cap Screw Cam Shaft Weldment Door Key /2NC x 1 GD. 5 Cap Screw 2 75 H A Adapter Bracket /16NC x 1-1/4 GD. 5 Carriage Bolt R 1/4 x 36 Hose Assembly /16 STD. Lock Washer /4NPT to 1/2 JIC 90_ Ell /16NC Hex Nut /4NPT Female Coupler Spacer /2NPT Male Tee Guard Switch Cover Plate ONLY #10NC x 1-1/4 Machine Screw Orifice #10NC Nylon-Top Lock Nut /16 Cable Clamp 1 37 Power Panel /4NC x 3/4 GD. 5 Cap Screw /4 STD. Lock Washer 8 H 3HP Models ONLY /4NC Hex Nut /2NPT Liquitite Straight Adapter 4 42 D /2 Liquitite Flex Metal Hose /16NC x 1 GD5 Cap Screw Pressure Switch Assembly Switch Mounting Bracket 1 K Measure Diameter before ordering. 3--1/2 Diameter is used when 17 Yd 3 or 24 Yd 3 container is used. D This is a bulk quantity item. You mustspecify the length required when ordering. P3

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5 VERSAPAC COMPACTOR ASSEMBLY FOR MODELS - With Serial #1300 & On 6/ Slide Cover Weldment /16NC x 3/4 Thread Cutting Screw Rear Shield x 16-1/8 Energy Hydraulic Cylinder /2 x 16-1/8 Columbus Hydraulic Cylinder R 3/8 x 30 2W Black JIC Hose Hydraulic Lock Valve /4 Bulkhead Union w/lock Nut /4 SAE Flat Washer _ Flare Male/Female 90_ Ell O -Ring O -Ring 37_ Flare Tee R 3/8 x 21 JIC Hose O -Ring 37_ Flare Adapter /16 DIA. x 1-1/2 Cotter Pin Cylinder Pin Cylinder Pin /4NC Nylon-Top Lock Nut Sliding Latch Assembly Latch Shim /2NC x 1-3/4 GD. 5 Bolt /2NC Self Locking Nut Left Loading Door Weldment - Standard Right Loading Door Weldment - Optional Hooked Cam, Machined #8NC x 1-3/8 Machine Screw Latch Cover Plate /4NC x 1 Carriage Bolt Key/Lock w/key /4NC x 3/4 GD. 5 Cap Screw /4 STD. Lock Washer /4NC Hex Nut Top Cover, Control 1 32 Power Panel /2NPT Liquitite Straight Adapter /8 Con/1/2 Pipe Liquitite Adapter 2 35 H /2 Liquitite Flex Metal Hose /2NC x 1 GD. 5 Cap Screw Spacer 2 38 : Interlock Switch, Non-Contact 1 Y Interlock Switch, Non-Contact #10NC Nylon-top Lock Nut #8NC x 1-3/4 Machine Screw #10NC x 5/8 Machine Screw /16 Cable Clamp /16NC Hex Nut /16 STD. Lock Washer 2 P /16NC x 1-1/4 GD. 5 Carraige Bolt Door Catch Spacer Stop Block R 1/4 x 42 JIC Hose Assembly Yellow Wire Nut Shield Front Shield /8NC Hex Flange Serrated Nut /8NC x 1 GD. 5 Cap Screw Power Pack Ass m. - 1HP A Power Pack Ass m. - 3HP /16 O -RIng - 9/16 JIC Connector /16 JIC(F) - 3/4 JIC(M) 90_ Fitting R 1/2 x 134 JIC Hose /6 O -Ring - 1/2 JIC 90_ Fitting Lug Weldment Grip Nail Serial Number Plate 1 63 K A Vertical Compactor Weldment 1 D B Vertical Compactor Weldment /8 Thread Cutting Zerk Ram Weldment - V PAC /8NC Self Locking Nut Rubber Pad Back-Up Plate /8NC x 1-1/4 GD.5Cap Screw Cover Plate Backing Strip Hose Clamp /2NC x 3 GD. 5 Cap Screw Cam Shaft Weldment Top Cover Door Key /16NC x 3/4 Full Thread Bolt Repair Seal Kit (Items 78-80) Side Seal Front Seal Adhesive (Not Shown) #8NC Nylon-Top Lock Nut Spacer Spacer 1 K For Serial #1449 and lower D For Serial #1450 and above H This is a bulk quantity item. You must specify length required when ordering. : For Serial #1623 and higher (see drawing to identify) Y For Serial #1622 and lower (see drawing to identify)

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7 VERSAPAC WITH DOUBLE DOORS FOR MODELS - 4/ Hooked Cam /4NC x 1 Carriage Bolt /4NC Hex Flange Serrated Nut Latch Cover Plate #8 x 3/4 Round Head Slotted Machine Screw #8 Nylon--Top Lock Nut #10 x 1 Round Head Slotted Machine Screw #10 Nylon--Top Lock Nut /16NC x 1--1/4 GD.5 Carriage Bolt /16 STD. Flat Washer /16NC Hex Nut #8NC x 1/2 Hex Washer Thread Cutting Screw Left (KPV) Door Weldment Right (KPV) Door Weldment Latch Assembly Keylock Assembly w/ Key Stop /8NC x 1 GD.5 Cap Screw /8NC Hex Flange Serrated Nut Lug Weldment /2NC x 1--3/4 GD.5 Cap Screw /2NC Self Lock Nut Door Catch Spacer Riser (Switch) Non--Contact Interlock Swtich 1 P7

8 FRONT LOAD TANK ASSEMBLY - 4 YD 3 M Revised 3/95 FOR MODELS - 12/ /2NC x 1--1/2 GD. 5 Cap Screw Bushing /2NC Self Locking Nut Lid Latch Weldment -- Left Lid Latch Weldment -- Right /2 STD. Flat Washer /16 DIA. x 1 Roll Pin A Link Strap Tank Lid Weldment /2NC x 2 GD5 Cap Screw Extension Spring /8NC Self Locking Nut /8NC x 2 GD. 5 cap Screw STD. Flat Washer C Retainer Latch A Front Load Tank Weldment Serial Plate -- KPAC (Compactor) NC Self Locking Nut A Link Strap 2 P8

9 FRONT LOAD TANK ASSEMBLY - 6 YD 3 M FOR MODELS - 12/ /2NC x 1--1/2 GD. 5 Cap Screw Bushing /2NC Self Locking Nut Lid Latch Weldment -- Left Lid Latch Weldment -- Right /2 STD. Flat Washer /16 DIA. x 1 Roll Pin Tank Lid Weldment Link Strap /2NC x 2 GD5 Cap Screw Extension Spring A Link Strap /8NC Self Locking Nut /8NC x 2 GD. 5 Cap Screw Serial Plate -- KPAC (Compactor) STD. Flat Washer C Retainer Latch Front Tank Weldment NC Self Locking Nut Pipe Plug /4NPT (PVC) 1 P9

10 FRONT LOAD TANK ASSEMBLY - 8 YD 3 M FOR MODELS - 4/ /2NC x 1--1/2 GD. 5 Cap Screw Bushing /2NC Self Locking Nut Lid Latch Weldment -- Left Lid Latch Weldment -- Right /2 STD. Flat Washer /16 DIA. x 1 Roll Pin Tank Lid Weldment Link Strap Extension Spring /8NC Self Locking Nut /8NC x 2 GD. 5 Cap Screw Link Strap K--PAC Serial Number Plate Tank Weldment STD. Flat Washer Retainer Latch NC Self Locking Nut /4NPT Pipe Plug (PVC) /2NC x 2 GD5 Cap Screw 6 NOTE: There are TWO different styles of 8 Yd 3 containers. Be sure to properly identify your model before ordering parts. P10

11 FRONT LOAD TANK ASSEMBLY - 8 YD 3 FOR MODELS - 12/ Tank Lid Weldment /8NC x 2 GD. 5 Cap Screw /8NC Self Locking Nut Lid Latch Weldment -- Left Lid Latch Weldment -- Right /2 STD. Flat Washer /16 DIA. x 1 Roll Pin /2NC x 2 GD5 Cap Screw Bushing /2NC Self Locking Nut A Link Strap -- 8 Yd. (See note on illustration above) AS Link Strap -- 8 Yd. (See note on illustration above) Extension Spring A Link Strap C Retainer Latch STD. Flat Washer NC Self Locking Nut /4NPT Pipe Plug (PVC) K--PAC Serial No. Plate 1 NOTE: There are TWO different styles of 8 Yd 3 containers. Be sure to properly identify your model before ordering parts. P11

12 DOCK HOPPER GROUP M FOR MODELS - 12/ Upper Arm Weldment Lower Arm Weldment Lid Hinge Pin STD. Flat Washer /16 DIA. x 1--1/2 Cotter Pin /4NC Self Locking Nut /4NC x 2 GD5 Cap Screw 4 P12

13 THRU -THE -WALL KIT M Revised 3/95 FOR MODELS - 10/ /2NC x 1--3/4 GD5 Cap Screw /2NC Self Locking Nut Thru--Wall, Door Hooked Cam, Machined Sliding Latch Assembly Latch Cover Plate Latch Shim (Use As Required) /4NC x 1 Carriage Bolt /4NC Nylon--Top Lock Nut Key Lock w/ Key Trim -- Seal (166 ) Wall Filler Panel Key ONLY for Item 10 1 IMPORTANT: Door Frame Assembly Requires a 35-1/4 H x 48-1/2 W Opening P13

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15 REAR LOAD TANK ASSEMBLY - 6 YD 3 M FOR MODELS - 12/ Rear Container Weldment Rear Tank Lid Assembly Extension Spring Rear Step Swivel Castor Wheel -- Rear /2NC x 1--1/2 GD5 Cap Screw /2 STD. Flat Washer /2 STD. Lock Washer /2NC Hex Nut Rigid Castor Wheel -- Front Pivot Pin Weldment /4NPT Pipe Plug (PVC) /4 DIA. x 1--1/4 Roll Pin Extension Spring Container Latch Handle Weldment Serial No. Plate Lid Shaft /16 DIA. x 1--1/2 Roll Pin 2 P15

16 DUAL ACTION YD 3 ROLL -OFF CONTAINER ASSEMBLY P16

17 M Revised 11/96 FOR MODELS - 12/98 1 Roll Off Container Weldment _ Flare 90_ Restrictor /2NPT Sq. Hd. Pipe Plug K-PAC Serial No. Plate R 3/8 DIA. x 60 JIC Black Hose DIA. x 3-1/4 Clevis Pin R 3/8 DIA. x 156 JIC Black Hose /16 Drive Thread Zerk Hose Clamp _ O -Ring Flare Adapter /8NC Self Locking Nut 1 3/8 x 3/4 GD.8 Thread Cutting R 3/8 DIA. x 174 JIC Hose -Black 1 Screw A Adjuster Plate Weldment-Left Pivot Pin Weldment A Adjustor Plate Weldment-Right Container Latch /2NC x3 Full Thread Bolt /4 DIA. x 1-1/4 Roll Pin /2NC Hex Nut Extension Spring _ Male / Female 90_ Ell Handle Weldment _ Male Bulkhead Tee /4 SAE Flat Washer R 3/8 DIA. x 45 JIC Hose -Black Hinge Pin Floor Roller /4 DIA. x 2 Roll Pin /8 DIA. x 2-1/2 Roll Pin /2 x 24 Cylinder Assembly /8 Thread Cutting Zerk Rubber Seal Firm Foam Axle Weldment /16 DIA. x 2 Cotter PPin /2NC x1 GD.5 Cap Screw STD. Flat Washer /2 STD. Lock Washer /4NC Cap Nut /4NC x 2-1/2 GD.5 Bolt /8 STD. Flat Washer /4 STD. Flat Washer Compression Spring /4NC Self Locking Nut /4NC x 6-1/2 GD. 5 Bolt /8NC x 1-1/4 GD.5 Bolt Adhesive & Instructions /8NC Hex Locking Jam Nut Latch A Latch Latch 1 26 Door Hopper Weldment Ratchet Jack 2 P17

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19 SINGLE ACTION 17yd 3 ROLL -OFF CONTAINER ASSEMBLY FOR MODELS - 3/ Turnbuckle Cylinder Pin /4NC Lock Nut /4NC x 2 GD5 Cap Screw /2 x 90_ Elbow Restrictor Fitting R 1/2 DIA. x 74 Black 2W JIC Hose Assembly /2 x 24 Cylinder Assembly /2NPT Breather Vent /2NPT x 3/4 O--Ring Adapter Fitting Cylinder Pin NC Lock Nut NC x 3--3/4 GD5 Cap Screw Clevis Weldment Rail Roller Roller Axle /4NC x 3--1/2 GD5 Cap Screw /4NC Hex Nut /2NC x 1 GD5 Cap Screw /2 STD. Lock Washer /8 Thread Cutting Zerk Floor Roller Axle Weldment /8 DIA. x 2--1/2 Roll Pin /2NPT to 3/4 JIC 90_ Fitting /2NPT Street Tee Fitting /2NPT Male Coupler Fitting /2NPT to 3/4 JIC 90_ Fitting 1 28 K Vertical Door Seal 8.25 ft. 29 K Horizontal Door Seal 7 ft Seal Adhesive,.2 Gal Pivot Pin Weldment Container Latch /4 DIA. x 1--1/4 Roll Pin Extension Spring Handle Weldment /8 STD. Flat Washer /4 SAE Flat Washer Hinge Pin /4 DIA. x 2 Roll Pin /16 Drive Zerk 6 K This is a bulk quantity item. Must specify quantity required when ordering. P19

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21 1HP POWER PACK ASSEMBLY 3HP POWER PACK ASSEMBLY SEQUENCE CONTROL VALVE 3/05 SEQUENCE CONTROL VALVE 12/ Power Pack Assembly Tank Weldment /2NPT Pipe Plug /4 STD. Lock Washer /4NC Hex Nut Sump Filter /4NPT x 90_ Ell (Black) Close Nipple Hi-Lo Hydraulic Pump Replacement kit Woodruff Key Pump Coupler Spider Motor Coupler R Rubber Hose 3/8 x 8 JIC Hydraulic Tube Return /16NC x 4-1/2 GD. 5 Bolt /16 STD. Lock Washer Tank Cover Filler Cap Assembly /4NC x 3/4 GD.5 Cap Screw /8NC x 1-1/4 GD.5 Cap Screw /8 STD. Lock Washer Mounting Bracket Motor to Pump /2NC x 3 GD.5 Cap Screw Key - Square Motor - Single Phase 1HP Control Valve /16 O -Ring to 9/16 JIC Fitting /2NC Hex Nut /2 STD. Lock Washer A Power Pack Assembly Tank Weldment /2NPT Pipe Plug /4 STD. Lock Washer /4NC Hex Nut Sump Filter /4NPT x 90_ Ell (Black) Close Nipple Stage Pump 1 9K /32 x 1/2 Woodruff Key /8 x 1/2 Woodruff Key 1 10K Pump Coupler - 3/32 keyway Pump Coupler - 1/8 keyway Spider Motor Coupler R Rubber Hose 3/8 x 8 JIC Hydraulic Tube Return /16NC x 5-1/2 GD. 5 Bolt /16 STD. Lock Washer Tank Cover Filler Cap Assembly /4NC x 3/4 GD.5 Cap Screw /2NC x 1-3/4 GD.5 Cap Screw /2 STD. Lock Washer Mounting Bracket Motor to Pump /2NC x 3 GD.5 Cap Screw Key - Square Motor - Three Phase 3HP Control Valve /16 O -Ring to 9/16 JIC Fitting /2NC Hex Nut /2 STD. Lock Washer 4 LIMPORTANT: When ordering Item 9 Woodruff Key & Item 10 Pump Coupler note there are 2 sizes available. Measure the keyway on your pump shaft to determine size needed before ordering. P21

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23 DRIVER LIGHT, FULL HORN FOR MODELS - ALL 4/96 Full Light Light Parts A Switch Mounting A Switch Cover Cam Limit Switch /16NC x 3/4 Hex Washer Thread Cutting Screw /4NC x 3/4 Hex Washer Thread Cutting Screw #10NC x 1 Round Head Slotted Machine Screw #10 STD. Flat Washer #10NC Nylon--Top Lock Nut R Hose Assembly Long /16 O--Ring to 1/2 JIC 90_ Fitting 1 Driver Latched Light Miscellaneous Parts Grommet Stay Strap #10NC x 1 Round Head Slotted Machine Screw #10 STD. Flat Washer #10NC Nylon--Top Lock Nut Lever Arm Limit Switch Lamp Rubber Grommet Prong Pigtail 1 Full Horn Miscellaneous Parts #16J--14 Fork Terminal /4NC x 1 Cap Screw Alarm /4NC Hex Flange Serrated Nut 2 P23

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25 SINGLE PHASE POWER PANEL (SERIAL # 1800 & ON) FOR MODELS - ALL 3/ OFF--ON Legend Plate START -- Legend Plate STOP -- Legend Plate FULL -- Legend Plate Keyed 2--Position Switch, Maintained Green Operator Start Mushroom Stop Switch Amber Lens -- Pilot Light Red Lens -- Pilot Light Control Box N.O. Contact Block N.C. Contact Block Pilot Light V Replacement Bulb #10 Hex Nut Fuse 2--1/2 AMP Fuse Holder Fuse Label 1 18 Panel -- Electric Din Rail and Panel Adapter AC Contactor 10HP (CH) Auxiliary Contactor Overload Relay ( Amp) Heater Pack ( Amp) Heater Pack ( Amp) Din Rail -- Terminal Block Relay Socket Relay /2 Liquitite Straight Adapter 2 29 H /2 Liquitite Flex Metal Hose Ft Terminal Block Pressure Switch Link Rail -- 2 Terminal Terminal Block Label Terminal Block Label Terminal Block Label Terminal Block Label Terminal Block Label Terminal Block Label Terminal Block Label Terminal Block Label #8 x 1/2 Cross Pan Head Thread Cutting Screw Spec. 35 Electrical Schematic -- Specify voltage and options Plastic Seal (for schematic) /2(M) JIC to 1/4(F) NPTF 90_ Fitting Switch Key Plug Push Button Enclosure -- 6 Holes Plug 2 H This is a bulk quantity item. You must specify length required when ordering. P25

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27 THREE PHASE POWER PANEL (SERIAL # 1800 & ON) FOR MODELS - ALL 3/ OFF--ON Legend Plate START -- Legend Plate STOP -- Legend Plate FULL -- Legend Plate Keyed 2--Position Switch, Maintained Green Operator Start Mushroom Stop Switch Amber Lens -- Pilot Light Red Lens -- Pilot Light Control Box N.O. Contact Block N.C. Contact Block Pilot Light Replacement Bulb Transformer #10 Hex Nut Fuse 2--1/2 AMP Fuse Label 1 18 Panel -- Electric Din Rail and Panel Adapter AC Contactor 10HP (CH) Auxiliary Contactor Overload Relay ( Amp) Heater Pack ( Amp) Heater Pack ( Amp) Din Rail -- Terminal Block Relay Socket Relay /2 Liquitite Straight Adapter 2 29 H /2 Liquitite Flex Metal Hose Ft Terminal Block Pressure Switch Link Rail -- 2 Terminal Terminal Block Label Terminal Block Label Terminal Block Label Terminal Block Label Terminal Block Label Terminal Block Label Terminal Block Label Terminal Block Label #8 x 1/2 Cross Pan Head Thread Cutting Screw Spec. 35 Electrical Schematic -- Specify voltage and options Plastic Seal (for schematic) /2(M) JIC to 1/4(F) NPTF 90_ Fitting Switch Key Plug Push Button Enclosure -- 6 Holes Plug 2 H This is a bulk quantity item. You must specify length required when ordering. P27

28 CONTROL VALVE M FOR MODELS - ALL 3/ Control Valve Assembly Relief Valve Sequence Valve 1 P28

29 ENERGY HYDRAULIC CYLINDER M x 16--1/8 ENERGY Cylinder Assembly 4/97 Retracted Extended /8 Stroke /8 Rod Diameter / Seal Kit 1 1 Internal Retaining Ring 1 2 External Retaining Ring 1 3 Rod Wiper 1 4 Back--Up Washer 3 5 Back--Up Washer 1 6 O--Ring 2 7 O--Ring 1 8 O--Ring 1 9 Piston Ring 1 P29

30 PRINCE HYDRAULIC CYLINDER ASSEMBLY M /2 x 24 Prince Hydraulic Cylinder Assembly 4/97 Retracted /4 Extended /4 Stroke Rod Diameter / Piston Rod #8 SAE Plug Tube Butt Gland Piston Lock Nut Clevis Assembly Tie Rod Assembly 4 10 K O--Ring 2 11 K O--Ring 1 12 K Back--Up Washer 2 13 K O--Ring 1 14 K U--Cup 1 15 K Wiper Clevis Pin Hair Pin Clip 4 18 K Back--Up Washer Seal Kit (K Items Included in Kit) P30

31 COLUMBUS HYDRAULIC CYLINDER M /2 x 16 COLUMBUS Cylinder Assembly 6/99 Retracted Extended Stroke Rod Diameter /4 1 Nut 1 2 Head 1 3 Piston 1 4 K O--Ring 2 5 K O--Ring 1 6 K Back--Up Washer 3 7 K O--Ring 1 8 K Back--Up Washer 1 9 K Dust Seal 1 10 Snap Ring 1 11 Shaft 1 12 Barrel w/ Clevis & Ports Seal Kit (Includes K Items above) P31

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36 Located on INSIDE of Door 1 14 D E C A L P L A C E M E N T 10 Located on BACK side of Unit 2 2 * * * 14 M Rev.12/98 P36

37 DECAL PLACEMENT M Revised 8/ DANGER Do Not Enter CAUTION Keep Out WARNING Pinch Point WARNING Stay Clear K--PAC Decal (Large) S DANGER Power Lines DANGER High Voltage P DANGER Watch For Electrical WARNING High Pressure CAUTION Operators E DANGER Do Not Enter DANGER Stand Clear C K--PAC Decal 15 I VOLTS VOLTS F VOLTS VOLTS VOLTS Y Wipe Off Seal Oil Level Motor Rotation : Decal used on BOTH SIDES of unit P37

38 PRESSURE GAUGE M Rev. 4/96 FOR MODELS - With Serial #1300 and over 4/ Pressure Gauge /2(M)JIC -- 1/4(F)NPT Hydraulic Fitting R 1/4 x 16 2W Black Hose Assembly /2 (M/M)JIC -- 1/2(F)JIC Run Tee 1 P38