Genset. Parts Catalog GHAB. Parts Manual

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1 Genset Parts Manual Parts Catalog

2 To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the Onan nameplate. For handy reference, insert your nameplate information in the spaces below. MODEL AND SPEC NO. SERIAL NO. DIGITAL CONTROL SOFTWARE VERSION AND DATE (IF APPLICABLE) The following symbols are used in Onan manuals to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe. This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage. Service and repair of Onan equipment must be performed by trained, experienced personnel only. Improper service or repair may result in property damage, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUC- TIONS in the Service Manual appropriate for the equipment you are working on. Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil. Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing! Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUC- TIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing! PSP-

3 Introduction This parts catalog applies to the standard generator set listed below. Parts are arranged in groups of related items and each illustrated part is defined by a reference number corresponding to the same reference number in the parts list. Parts illustrations are typical. Using the model and specification number from your generator set nameplate, select parts that apply to your set. Unless otherwise mentioned in the description or page heading, parts are interchangeable between models. Throughout this catalog right and left sides are detemined by facing the engine end (front ) of the set. MODEL HERTZ FUEL 0 0 NG/LPV 0 0 LP Liquid * The diagonal line (/) or dash ( ) in the model and specification number separates generator set characteristics from the specification number and letter. The specification number denotes customer requested options or deviations from a standard model. The specification letter advances (A to B, B to C, etc.) with major manufacturing changes. WIRING DIAGRAM The Following Transfer Switches are used with the Generator Sets: RST0 RST00 RST00

4

5 Index Actuator, Governor, Adapter Assy, Oil Fill, Adapter, Generator, Adapter, Oil Fill Cap, Adapter, Oil Filter, Arm, Governor, Ball, Governor, Ball, Governor Shaft Bearing, Base, Mounting, Base, Oil, Base, Skid, Bearing, Camshaft, Bearing, Connecting Rod Half, 9 Bearing, Cylinder Block Flanged Sleeve, Bearing, Generator Rotor Ball, Bearing, Governor Shaft, Bearing, Rear Crankshaft, Block, Brush, Block, Cylinder, Block, Terminal, Boot, Battery Cable, Bracket, Governor Actuator Mounting, Bracket, Governor Adjust, Bracket, Lifting, Bracket, LP Converter, Bracket, LP Gas/Natural Gas Solenoid, Bracket, LP Liquid Solenoid, 9 Breaker, Circuit, Brush, Generator, Bushing, Piston Pin, 9 Cable, Battery, Cable, Spark Plug, Camshaft, Cap, Breather, Cap, Oil Fill, Cap, Starter Solenoid, Capacitor, Carburetor, Cleaner, Air, 0 Clevis, Governor, Clip, Air Intake Screen, Clip, Fan Guard Push On, Coil, Ignition, Components, Alternator Divider Panel, Components, Engine Divider Panel, Components, Housing Front Panel, 9 Components, Housing Rear Panel, 0 Components, Starter, Connector, LP Liquid, 9 Control, Control, Governor, Control, Ignition, Converter, LPG, Coupling, LP Gas/Natural Gas Reducer, Coupling, LP Liquid Fuel Anchor, 9 Cover, Air Cleaner, 0 Cover, Alternator Divider Panel, Cover, Control, Cover, Inner Air Cleaner, 0 Cover, Valve, Crankshaft, Cup, Governor, Cup, Oil Pump Intake, Door, Access, Duct, Alternator Divider Panel Rear Air, Duct, Skid Base Air, Elbow, Carburetor Brass, Elbow, LP Converter Brass, Elbow, LP Gas/Natural Gas Brass, Element, Air Cleaner, 0 Endbell, Fan, Generator, Filter, Breather Tube, Filter, Oil, Flywheel, Fuse, Gasket, Bearing Plate, Gasket, Carburetor Mounting, Gasket, Cylinder Head, Gasket, Exhaust, Gasket, Gearcase Mounting, Gasket, Housing Front Door, 9 Gasket, Housing Rear Door, 0 Gasket, Manifold, Gasket, Oil Base, Gasket, Oil Base Plug, Gasket, Oil Filter Adapter, Gasket, Side Door, Gasket, Valve Cover, Gear, Camshaft, Gear, Crankshaft, Gear, Flywheel Ring, Gearcase, Generator, Governor, Electronic, Grommet, Blower Housing, Grommet, Engine Divider, Grommet, Generator Stator, Grommet, LP Liquid Fuel System, 9 Guard, Generator Fan, Guard, Stationary, Guide, Valve, Harness, Alternator, Harness, Control, Harness, Engine, Head, Cylinder, Heater, Battery, 9 Holder, Fuse, Hose, Air Cleaner Breather, 0

6 Index Hose, Fuel, Hose, LP Gas/Natural Gas Fuel, Hose, Oil Drain, Housing, Housing, Air Cleaner, 0 Housing, Air Cylinder, Housing, Blower, Hub, Governor Cup, Hub, Rotor, Indicator, Oil Fill, Insert, Valve Seat, Insulation, Air Duct,, Insulation, Alternator Divider, Insulation, Door, Insulation, Engine Divider, Insulation, Heat Shield, Insulation, Housing Front Access Panel, 9 Insulation, Housing Front Panel, 9 Insulation, Housing Rear Panel, 0 Insulation, Roof, Insulator, Ignition Module, Isolator, Vibration, Joint, Governor Ball, Jumper, Terminal Board, Key, Camshaft Gear, Key, Crankshaft Gear, Key, Flywheel, Kit, Battery Heater, 9 Kit, Complete Engine Gasket, 9 Kit, Cylinder Head Carbon Removal Gasket, 9 Kit, Gasket, 9 Kit, Insulation, Kit, Oil Pump Gasket, 9 Kit, Piston/Ring, 9 Kit, Starter Brush, Kit, Starter Bushing, Kit, Starter Cap, Kit, Starter Clutch, Kit, Starter Dust Seal, Kit, Starter Hardware, Kit, Starter Mounting Bracket, Kit, Starter Shift Lever, Kit, Starter Solenoid, Knob, Air Cleaner, 0 Labels, 9 Latch, Door, Line, LP Liquid Fuel, 9 Linkage, Governor, Lock, Valve Spring, Louver, Housing, 9 Lug, Solderless, Manifold, Intake, Meter, Hour, Muffler, Nipple, LP Gas/Natural Gas Pipe, Nipple, LP Liquid Pipe, 9 O Ring, Endbell, O Ring, Oil Fill Cap Adapter, Orifice, LPG Conversion, Pallet, Shipping/Installation, Panel, Alternator Divider,, Panel, Control, Panel, Engine Divider,, Panel, Housing Front,, 9 Panel, Housing Front Access, 9 Panel, Housing Rear,, 0 Panel, Roof, PCB, Control, Pin, Camshaft Center, Pin, Cylinder Block Bearing Stop, Pin, Gearcase Alignment, Pin, Governor Cup Stop Dowel, Pin, Piston, 9 Piston, 9 Plate, Engine Mounting, Plate, Rear Bearing, Plug, Black Nylon Stationary Guard, Plug, Cylinder Block Expansion, Plug, Mounting Base Hole, Plug, Oil Base, Plug, Oil Drain Hose, Plug, Spark, Plunger, Bypass Valve, Pump, Oil, Regulator, LP Gas/Natural Gas, Regulator, Voltage, Ring, Camshaft Retaining, Ring, Collector, Ring, Gear Crankshaft Retaining, Ring, Piston Retaining, 9 Rod, Connecting, 9 Rod, Governor, Rotator, Valve, Rotor, Generator, Rotor, Ignition, Screen, Air Intake, Screen, Breather Tube, Seal, Breather Cap O Ring, Seal, Crankshaft Oil,, Seal, Governor Shaft Oil, Seal, Intake Valve, Seal, Oil Fill Cap Adapter, Seal, Oil Fill Tube, Set, Piston Ring, 9 Shaft, Governor, Shield, Muffler Heat, Shim, Crankshaft Thrust, Solenoid, LP Gas/Natural Gas,

7 Index Solenoid, LP Liquid, 9 Spacer, Air Cleaner, 0 Spacer, Muffler, Spike, Base, Spring, Bypass Valve, Spring, Generator Brush, Spring, Governor, Spring, Valve, Standoff, Insulator, Starter, Stator, Alternator, Stator, Generator, Strap, Battery, Strap, Bond, Strip, Marker, Support, Air Cleaner, 0 Support, Alternator, Switch, Oil Pressure, Switch, Rocker, Swivel, Governor Rod End, Tappet, Valve, Transformer, Voltage, Tray, Battery, Tray, Oil Filter Drip, Tube, Air Intake, 0 Tube, Breather, Tube, Oil Fill, Valve, Breather, Valve, Exhaust, Valve, Intake, Valve, LP Gas/Natural Gas Solenoid, Valve, LP Liquid Solenoid, 9 Valve, Oil Drain, Wrapper, Air Cleaner Element, 0 Yoke, Governor Shaft,

8 Cylinder Block

9 Cylinder Block Block, Cylinder (See Short Block Catalog #9 009) 00 Pin, Bearing Stop Bearing, Flanged Sleeve 0 00 Standard Undersize Undersize Undersize Undersize 0 Pin, Gearcase Alignment 0 09 Bearing, Camshaft Insert, Valve Seat Exhaust 0 Standard Oversize Oversize Oversize 0.0 Oversize 0 9 Valve, Exhaust Insert, Valve Seat Intake (Zinc Plated) 0 Standard Oversize Oversize Oversize 0.0 Oversize 9 0 Valve, Intake 0 Guide, Valve 0 Exhaust 0 Intake 0 09 Spring, Valve 0 09 Lock, Valve Spring 000 Tappet, Valve 0 0 Seal, Intake Valve Rotator, Valve 09 Cap and Valve, Breather 09 Screen, Breather Tube 09 0 Seal, O Ring Screw, Breather Clamp (# x / ) 0 09 Clamp, Loop Filter, Breather Tube 09 Tube, Breather 0 09 Plunger, Bypass Valve 0 00 Spring, Bypass Valve 00 Washer, Copper Flat (/ Screw) Screw, Hex Head Cap (/ x ) Screw, Hex Head Cap (/ 0 x ) 00 Washer, Copper Flat (/ Screw) Cover, Valve 0 0 Gasket, Valve Cover 00 0 Plug, Expansion Gasket, Bearing Plate 0 0 Washer, Crankshaft Bearing Thrust Shim, Crankshaft Thrust (.00 ) AR.00 Thick AR.00 Thick Bearing, Rear Crankshaft 0 00 Standard Undersize Undersize Undersize Undersize Plate, Rear Bearing Seal, Crankshaft Oil (Rear) Screw, Hex Head Cap (/ x / ) 9 00 Washer, Flat (/ ) Screw, Socket Set (/ x / ) Stud, Cylinder Head Mounting / x 9/ (Install in Bottom Holes RH, LH Heads) 0 0 / x / (Install Top Holes RH, LH Heads) 0 09 / x (Install Middle Holes RH, LH Heads) 0 9 Gasket, Cylinder Head 0 9 Head, Cylinder 00 0 Washer, Heat Treated Flat (/ ) 009 Washer, Compression Nut, Hex 0 Plug, Spark 0 0 Pump, Oil (Components Not Sold Separately) Washer, Flat (/ ) Screw, Hex Head Cap (/ 0 x )

10 Crankshaft 0 9 Crankshaft (Includes Key) 000 Key, Crankshaft Gear 00 Ring, Retaining 0 00 Washer, Gear Retaining 0 0 Gear, Crankshaft Camshaft Ring, Retaining 0 9 Hub, Governor Cup 0 0 Cup, Governor 0 00 Ball, Governor Gear, Camshaft (Includes Gear, Spacer and Plate) 0 0 Washer, Thrust 000 Key, Camshaft Gear Woodruff 0 09 Camshaft (Includes Center Pin) Pin, Center

11 Piston Kit, Piston/Ring (Includes Piston, Ring Set, Retaining Rings and Pin) 0 Standard Oversize Oversize Oversize Oversize Set, Piston Ring 0 Standard Oversize Oversize Oversize Oversize 0 Ring, Retaining 0 Pin, Piston 00 Rod, Connecting (Includes Bolt and Bushing) Bolt, Connecting Rod 00 Bushing, Piston Pin Bearing, Connecting Rod Half 0 Standard Undersize Undersize Undersize Undersize 9

12 0

13 Flywheel 0 Flywheel (Includes Ring Gear) 0 09 Gear, Ring 0 00 Screw, Hex Head Cap 0 Washer, Flat (/ Screw) 00 Washer, Flat (/ Screw) 0 Key, Flywheel

14 Gearcase

15 Gearcase 0 0 Kit, Gearcase (Includes Parts Marked *) *Shaft And Arm, Governor (See Drawing 9 99 for Replacement Information) 00 *Screw, Pan Head Machine ( x / ) 0 *Yoke, Governor Shaft *Seal, Governor Shaft Oil 0 00 *Bearing, Governor Shaft 0 00 *Ball, Governor Shaft Bearing 00 *Pin, Governor Cup Stop Dowel *Seal, Crankshaft, Front Oil 0 9 *Stator, Alternator (0A) (Includes Leads/Terminals) 09 *Screw, Hex Head Machine Self Lock (#0 x ) 00 *Screw, Hex Washer Head (0 x / ) 000 *Washer, IT Lock (#0) 0 *Control, Ignition 0 *Insulator, Ignition Module 0 Rotor, Ignition 00 Nut, Hex (/ ) 0 09 Stud, Gear Cover 9 00 Washer, Copper Flat (/ ) Gasket, Gearcase Mounting Screw, Hex Head Cap (/ x / ) 0 Clip, Wire * Parts Included in Gearcase Kit.

16 Electronic Governor Bracket, Actuator Mounting 000 Screw, Lock Head (/ 0 x / ) 0 Actuator, Governor 0 0 Nut, Hex Head Cap Whiz Lok (/ 0) 00 Nut, Hex (/ ) 0 Linkage, Governor (Includes Parts Marked *) 0 *Clevis, Governor *Screw, Socket Head (0 x / ) 9 09 *Swivel, Governor Rod End *Nut, ET Hex (#0 ) 0 *Rod, Governor *Joint, Ball 0 0 Nut, ET Hex (#0 ) * Parts Included in Governor Linkage.

17 Starter Components Starter 9 9 Kit, Hardware (Includes () Solenoid Mtg Screws, Thru Bolts, Armature Shims, Pinion Stop Collar, Retaining Ring and Solenoid Terminal Nuts) 9 90 Kit, Mounting Bracket (Includes Front Bracket, Front Bushing, Dust Seal, Thrust Washer, Cap Plug and OD Pinion Seal) 9 9 Kit, Bushing (Includes Rear Cap with Bushing and Front Bushing) 0 Washer, Flat (/ ) Screw, Hex Head Cap (/ x / ) 9 9 Kit, Dust Seal (Includes ID, OD Pinion Seals) 9 9 Kit, Clutch (Includes Pinion Gear, Clutch Assy & #) 9 Kit, Shift Lever (Includes Lever, Wear Plate, Rubber Plug and Grease) Kit, Solenoid (Includes Solenoid and Spring Plunger) 0 0 Kit, Starter Cap (Includes Cap and Nut) 9 9 Cap, Starter Solenoid 0 00 Nut, Hex Metric (M) 9 9 Kit, Starter Brush (Includes () Negative and () Positive Brushes and Brush Holder)

18 Carburetor Screw, Hex Washer Head Slotted (0 x / ) Carburetor (Includes Elbow) (Without Mounting Gaskets) 0 LP Liquid 0 LP Vapor/Natural Gas 0 Elbow, Brass (Included with Carburetor) 0 Screw, Hex Washer Head (/ 0 x / ) 0 Capacitor 0 Gasket, Carburetor Mounting Washer, Flat 0 / 0 / Screw, Hex Head Cap / x / x / 9 Manifold, Intake 0 9 Gasket, Manifold Clamp, Hose 0 Vapor Units 0 Liquid LP Units Clamp, Loop Vapor Units Liquid LP Units Hose, Fuel (/ ID x Long) Screw, Hex Head Cap (/ x / ) 0 Washer, Flat (/ )

19 LPG Converter 0 Converter, LPG 00 Screw, Hex Head Cap (/ 0 x / ) 09 Bracket, Upper 0 Elbow, 90 Brass (/ NPT / Barb) 09 Bracket, Lower 09 Screw, Hex Washer Head Thread Forming (/ 0 x / )

20 LPG/Natural Gas Solenoid Hose Assy, Fuel 00 0 Screw, Hex Head Sems (M x. x 0mm) Bracket, Solenoid Clamp, Muffler (Includes Nuts) 00 Washer, Flat (M) 0 00 Nipple, Pipe (/ NPT x. ) 0 90 Valve, Solenoid 09 Regulator, Natural Gas Nipple, Pipe (/ NPT x.) Coupling, Reducer (/ x / NPT) 09 Orifice, LPG Conversion 0 Elbow, 90 Brass (/ x /) 0 Clamp, Hose

21 LP Liquid Fuel Solenoid Bracket, Solenoid 0 0 Coupling, Anchor Nipple, Pipe (/ NPT) Valve, Solenoid 0 0 Connector 0 00 Grommet ( / ) 00 0 Screw, Hex Head Sems (M x. x 0mm) 0 0 Line, Fuel 9

22 Air Cleaner Cover, Air Cleaner 0 Knob, Tool Less 0 Nut, Wing (/ 0) 0 9 Cover, Inner Tool Less 0 9 Wrapper, Air Cleaner Element 0 0 Element, Air Cleaner 0 0 Spacer, Air Cleaner Stud ( ) 00 Screw, Hex Head Cap (/ 0 x ) 9 00 Washer, Flat (/ ) Housing, Air Cleaner 0 0 Tube, Air Intake (. Long) 0 0 Spacer, Air Cleaner Nut, Hex Washer Head Flanged (/ ) Support, Air Cleaner Hose, Breather 0 Clamp, Hose 0

23 Blower Housing Housing, Blower 0 Screw, Pan Head (0 x ) 0 Plug, Black Nylon 9 Guard, Stationary 0 Screw, Hex Washer Head Cap (/ 0 x / ) 9 0 Regulator, Voltage (0A) (VR) 0 Screw, Hex Washer Head Tapping (/ 0 x / ) 00 Washer, Flat (/ ) Grommet, Rubber 0 0 Screw, Hex Washer Head Thread Forming (/ 0 x / ) 00 Screw, Hex Lock (/ 0 x / ) Cable, Spark Plug Nut, Hex Flange (M x 0. Negative Terminal) 00 Nut, Hex Flange (M x 0. Positive Terminal) 00 Coil, Ignition 0 Clip 0 0 Clamp, Coil Mounting 0 Clip, Wire Spring, Governor Screw, Lock Head (/ 0 x/ ) 0 09 Stud, Adjusting 0 Bracket, Governor Adjust 0 0 Nut, Governor Adjusting ET Hex (#0 ) 0 0 Nut, Governor Acorn

24 Air Cylinder Housing 000 Screw, Hex Washer Head Cap (/ 0 x / ) 00 Screw, Hex Washer Cap Head (/ x / ) 0 Housing, Cylinder Air LH 090 Screw, Hex Washer Head Tapping (/ 0 x / ) 00 Washer, Flat (/ ) Bracket, Lifting 0 Housing, Cylinder Air RH

25 Oil Base Cap and Indicator, Oil Fill 0 Adapter Assy, Oil Fill (Includes Cap Adapter, Seal and O Ring) 09 Adapter, Oil Fill Cap 09 0 Seal O Ring 0 0 Nut, Lock Flange (M0 x / ) 99 Tube, Oil Fill Seal, Oil Fill Tube 9 0 Base Assy, Oil (Includes Parts Marked *) *Plug, Pipe (/ ) 0 0 *Gasket, Hex Head Plug 0 09 *Plug, Hex Head Screw, Hex Head Cap (/ x / ) 0 Washer, Flat (/ ) 000 Washer, Flat (/) Screw, Hex Head Cap (M0 x / x 0mm) 0 Hose, Oil Drain 0 Plug, Drain Valve, Oil Drain 0 0 Cup, Oil Pump Intake 000 Washer, EIT Lock (/ ) 0 Gasket, Oil Base * Parts Included in Oil Base Assy.

26 Oil Filter 0 Gasket, Oil Filter Adapter 00 Washer, Copper Flat (/ ) Screw, Hex Head Cap (/ x / ) 09 0 Switch, Pressure 000 Filter, Oil 0 Adapter, Oil Filter (Includes Screws) 00 Screw, Hex Washer Head Thread Cutting (#0 x / ) 0 0 Tray, Oil Filter Drip

27 Muffler 9 0 Shield Assy, Heat (Includes Parts Marked *) 0 Bottom 0 Top 0 *Shield, Muffler Heat 0 0 *Rivet, Self Plug 00 *Washer, Flat (/ ) *Insulation, Heat Shield 9 Bottom 0 Top 0 Muffler Screw, Socket Head (/ x. ) 0 Spacer, Washer Washer, Flat (M) 0 Gasket, Exhaust 00 0 Screw, Hex Head Sems (M x x mm) 0 0 Nut, Speed (/ 0) * Parts Included in Heat Shield Assy.

28 Mounting Base

29 Mounting Base 0 0 Base, Skid 0 Duct, Air 0 0 Support, Alternator 00 0 Screw, Hex Head Sems (M x. x 0mm) 0 0 Isolator, Vibration 000 Washer, Flat (/ ) Screw, Hex Head Cap (M0 x / x 0mm) 0 Plug, Hole 9 Pallet, Shipping/Installation 0 00 Tray, Battery 09 0 Screw, Hex Head Flange Thread Forming (M x / x mm) Washer, Flat (M0) 00 0 Screw, Hex Head Cap (M0 x / x mm)) 00 Strap, Bond 000 Washer, EIT (M) 0 Cable, Battery 09 Boot, Battery Cable 0 Strap, Battery Washer, Spring Lock (M0) Nut, Hex (M0 x.) Screw, Hex Head Cap (M0 x / x 0mm) 0 9 Insulation, Air Duct Washer, Flat (/ ) 0 0 Base, Mounting 00 0 Screw, Hex Head Cap (/ x. ) 0 Spike, Base 0 0 Plate, Engine Mounting

30 Housing,, & * 0 9 Gasket, Side Door mm mm 0 Panel, Roof 0 *Insulation, Roof Front 00 0 Screw, Hex Head Sems (M x x mm) 0 *Insulation, Roof 0 Door, Access 0 09 Latch, Door 0 *Insulation, Door 9 Panel, Alternator Divider (See Separate Page for Components) 0 Panel, Engine Divider (See Separate Page for Components) Panel, Front (See Separate Page for Components) Panel, Rear (See Separate Page for Components) 0 Kit, Insulation (Includes Parts Marked *) * Parts Included in Insulation Kit (Parts Listed on this Page and on the Following Housing Pages.)

31 Housing Front Panel Panel, Front 0 *Insulation, Front Right (. x 0mm) Gasket, Door (0mm) 0 0 Rivet, Pop 0 *Insulation, Front Left (00 x 0mm) 00 0 Screw, Hex Head Sems (M x x mm) 0 9 Panel, Front Access 0 *Insulation, Front Access Panel 9 0 Louver 0 0 *Insulation, Front Panel * Parts Included in Insulation Kit Listed on Housing Page. 9

32 Housing Rear Panel 0 *Insulation, Rear Upper Gasket, Door (0mm) 0 0 Rivet, Pop 0 Panel, Rear 0 *Insulation, Rear Panel 00 0 Screw, Hex Head Sems (M x x ) 0 9 *Insulation, Rear Right 0 *Insulation, Rear Left * Parts Included in Insulation Kit Listed on Housing Page. 0

33 Alternator Divider Panel 9 0 Duct, Rear Air 0 *Insulation, Right Duct 0 *Insulation, Upper Duct 0 0 Rivet, Pop 0 *Insulation, Left Duct 00 0 Screw, Hex Head Sems (M x x mm) 0 Cover, Panel Divider 0 0 Nut, Speed (/ 0) 9 0 Panel, Alternator Divider Screw, Hex Head Sems (M x. x 0) 0 *Insulation, Lower Alternator * Parts Included in Insulation Kit Listed on Housing Page.

34

35 Engine Divider Panel 9 0 *Insulation 0 Panel, Engine Divider 0 0 Grommet ( / ) Screen, Air Intake Clip, Panel 00 0 Screw, Hex Head Sems (M x. x 0mm) 0 Control Governor 00 0 Screw, Hex Head Sems (M x x mm) 9 0 *Insulation * Parts Included in Insulation Kit Listed on Housing Page.

36 Generator

37 Generator 0 0 Stator 0 Guard, Fan (Small) 09 Clip, Push On 0 Guard, Fan (Large) 0 0 Grommet, Lead Out Block Assy, Brush (Includes Brushes & Springs) 00 Brush, Generator 0 Spring, Generator Brush 9 Block, Brush (with Terminal) Screw, Hex Head Machine (M x 0. x mm) 099 Washer, Flat (M) O Ring 0 Endbell 099 Washer, Flat (/ ) Washer, Lock (/ ) Stud, Rotor Thru (mm) 000 Nut, Hex (/ ) Screw, Flange Head (/ x ) Adapter, Generator Nut, Hex (/ ) Washer, Lock (/) Stud (/ x mm) 00 0 Screw (M x / x mm) 0 00 Washer, Lock (M) 0 09 Fan, Generator (Includes Disc) 0 0 Rotor Assy, Generator (Includes Collector Ring, Ball Bearing and Hub) 0 0 Ring, Collector Bearing, Ball 9 9 Hub, Rotor

38 Control 0 9 0, 9

39 Control Cover, Control 00 0 Screw, Hex Head Sems (M x x mm) 00 Control Assy (Includes Parts Marked *) *PCB, Control 09 0 *Screw, Hex Washer Head Thread Form (/ 0 x / ) 0 0 *Nut, ET Hex (#0 ) 0 *Transformer, Voltage *Strip, Marker 9 0 *Block, Terminal (0 Place) 0 0 *Jumper, Terminal Board *Nut, Hex (# ) *Breaker, Circuit (0A) 0 0 *Nut, Sems ET (# ) 000 *Screw, Hex Washer Head Cap (/ 0 x / ) *Lug, Solderless 0 *Standoff, Insulator 0 09 *Switch, Rocker 0 *Holder, Fuse 9 0 *Fuse *Meter, Hour *Panel, Control * Parts Included in Control Assy.

40 Harnesses 9 0 P 0 Harness, Engine (Includes Housings) 09 Housing, Connector Push On Housing, Receptacle Way Harness, Control (Includes Parts Marked *) 0 0 *Connector, Plug (P) ( Pin) 0 *Pin, Socket Terminal 09 *Housing, Connector (P) ( Pin) 0 *Terminal, Male 9 *Housing (P) ( Pin) 0 *Housing. Lock 09 *Terminal 0 *Seal, Cable *Plug, Cavity 0 09 *Connector, Switch (P) ( Pin) Harness, Alternator (Reaches from Brush Holder to Control Harness) (Includes J Clip) Clip, J * Parts Included in Control Harness.

41 Labels, Gasket Kits 09 Label Pkg (Includes Parts Marked #) 09 #Label, Caution (Hot Surfaces) 09 0 #Label, Ground 09 #Label, Warning (Hazardous Voltage/Rotating Parts) #Label, Warning (Damage Risks) 09 #Label, Warning (Exhaust Gas) 09 #Label, Warning (Lifting Points) Label, Air Cleaner Maintenance 09 0 Label, Battery Negative 09 9 Label, Control (Danger Hazardous Voltage) 09 Label, Danger (Hazardous Voltage) ( x. ) 09 0 Label, Head Bolt Torque Label, Model Identification Onan Performer 09 Label, Model Identification (Cummins Onan RS000 GenSet) 09 Label, Neutral Label, Periodic Maintenance 09 9 Label, Warning (Hazardous Voltage) 0 Kit, Battery Heater Kit (Includes Terminals, Sleeving, Heater and Instruction Sheet C) 0 Heater, Battery 0 0 Gasket Kit, Oil Pump (Includes Parts Marked *) 0 09 * * * Kit, Carbon Removal Gasket (Includes But is Not Limited to Parts Marked +) 0 9 +Gasket, Cylinder Head 0 +Gasket, Valve Cover 0 0 +Seal, Oil (Valve) 9 +Gasket, Intake Manifold +Gasket, Exhaust Manifold 09 Kit, Complete Engine Gasket (Includes But is Not Limited to Parts Marked ) Gasket, Rear Bearing Plate 0 0 Gasket, Oil Drain 0 9 Gasket, Oil Base 0 00 Gasket, Gearcase 0 9 Gasket, Cylinder Head 0 Gasket, Valve Cover 0 0 Seal, Valve (/ ) 0 0 Gasket Kit, Oil Pump 0 Gasket, Oil Filter Adapter 0 Gasket, Adapter to Carburetor 9 Gasket, Intake Manifold Gasket, Exhaust Manifold Seal, Governor Shaft Oil Seal, Gearcase Oil Seal, Bearing Plate Oil 09 0 O Ring, Valve Breather Cap 09 0 O Ring, Oil Fill Adapter Assy Seal, Oil Fill Tube # Parts Included in Label Pkg. * Parts Included in Oil Pump Gasket Kit. + Parts Included in Carbon Removal Gasket Kit. Parts Included in Complete Engine Gasket Kit. 9

42 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 09 0, , 9 09, , 9 09, , , 9 09, , , 9 09, , 9 09, , 9 09, 9 09, 9 09, , , 0 00, , , , , 0 00, , , , , 0 009,, 9 0 0,, , 0, 0, 0 9, 9 0 0, 0 00,, , 0 009, 0 00, 0 0, , 0 0 0, 0 09, 0 0, 0 9, 0 0, 0 09, 0 000, 0 09, 0 09, 0 090, 0 0, 0, 0 0, 0 0, 0 0, 0, 0, 0 9, 0 9,, 9 0, 0, 0 9, 0,, 9 0 0,, 9 0, 0 0, 0 0, 0 0, 0, 0, 9 0 0, 9 0 0, 9 0 0, 9 0 0, 9 0, 9 0, 9 0, 9 0 0, 9 0 0, 9 0 0, 9 0 0, 9 00, 9 0, 9 0 0, 9 0 0, 9 0 0, 9 0 0, 9 00, 9 000, 00, 0 00, 0 0, , , , , 0, 0 0, 0 0, 0,, 9 000, 0, 09, 09, 09, 09,, 0 0, 99, 09, 0, 0, 0, 9, 0, 0, 0 0, 0, 9 0, 0, 0,,, 0, 0 9, , , 0 0 9, 0 0 0, 0 0 0, 0 0 0, 0 0, 0 0, 0 0 9, 0 0, 0, 09, 09, 09, 09, 0, 0 00, 0 00, 0 0, 0 09, 0 099, 0, 0 0 0, 0 9, 0 0, 0, 0 0, 0, 0, 0, 0, 0, 09, 0

43 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 0,, 9 9,, 9,, 9 0,,, 0, 0, 9, 0, 0, 0, 0, 00, 0, 0, 0, 00, 0, 0, 0, 090, 9 09, , 9 0 0, 9 9, 9, 9 9, 9 9, , 9 90, 9 9, 9 9, 9 9, 9 9, 9 9, 9 0, 0 0, 0 0, 0 09, 0, 0,,, 00, 0 0, 09 0, 0, 9, 0, , 00, 0 00, 0 0 0, , 0 09, 0 09, 09 0, 0, 0, 9 9 0, , , 0, 0, 09,, 0 0, 0, 0, 09,,,, 0, 09, 0,,, 0, 0,,, 0, 9 00, 0,,, 0 0, 0 0 0, 0 0, 0 0, 0 0, 0 0, 0 0, 0, 0, 0, 0, 0, 0, 0, 0, 0 9, 0 0 0, 0 0 0, 9, , 0, 0, 0, 9 0, 9 0, 9 0, 0 0 9, 0 0, 0 0, 9 0, 0 0, 0, 0, 9 0, 0 0, 0 9, , 0 099,, 0, 09, 00, 0, 0 0, 0 0, 9 0 0, 9 0,, 0, 0,, 0, , , 0 0, 0 0, 0 0, 0 00, , , 0 00, 0 00, 0 0, , 9 0 0, 0 0, 0 0, ,, ,, ,, ,, ,, , 09 09,, ,

44 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 0 00, 0 00, , 0 00, 000, 0, 00, 00, 0, 00 0, 0, 0, 0, 00, 0,, 0, 09, 0 0, 0 09, 0 099, 0 09, , , 00, 00, 00, 0, 00, 000,, 00, 00,, 00, 0,, 00, 0,, 0, 099, 099, 00,, 00,, 0, 0, , 0 00, 0 00, , 00 00, , , 00 00, 00 00, 00 00, 00 00, 00 0, , , , 00 09, 00 0, 00 0, 00 09, 00 09, 00 09, 0 000, , 0 00, 0 009, 0 000, , 00, 0,, 090, 09, 0, 00,, 0, 00, 09, 0, 09 0, 09 0, 0 0, 0 0, 9, 0 0 0, 000,, 000,, 00, 0 00,, 00 0,,,, 00 0,, 9,,, 00 0,, 9, , 0 0 0, 0 00, 0 00, 009, 000, 000, 000, 0 000, 0 009, 000, 000, 00, 0 0,,, 0 0,, 0 0, 0 0, 0 099, 0 0 0,

45 Onan Corporation 00 rd Avenue N.E. Minneapolis, MN -00--ONAN International Use Telex: Fax: --0 Onan is a registered trademark of Onan Corporation

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