P753-2 For Models: M753W2 and NL753W2 PARTS MANUAL. Marine Generators Marine Diesel Engines Land-Based Generators

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1 P753-2 For Models: M753W2 and NL753W2 PARTS MANUAL Marine Generators Marine Diesel Engines Land-Based Generators

2 CALIFORNIA Proposition 65 Warning: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm th Ave. NW., Seattle WA Tel: (206) Fax: (206) Northern Lights and Lugger are registered trademarks of Northern Lights, Inc All rights reserved. Litho USA.

3 PARTS CATALOG for Models M753W2 and NL753W2 Please read thoroughly before attempting to use this manual: Table of Contents... 1 Model Designation & Serial Numbers... 2 Reading a Parts Page... 3 Table of Contents GROUP 1 - ENGINE Cylinder Block Assembly Crankshaft Assembly Camshaft & Oil Pump Cylinder Head Rocker Arm Cover & Assembly GROUP 2 - INTAKE & EXHAUST SYSTEM Air Filter & Housing Muffler... 2 GROUP 3 - COOLING Heat Exchanger & Exhaust Manifold Coolant Pump Raw Water Pump & Mounting... 5 Raw Water Pump Assembly... 6 Coolant Recovery Tank... 7 Radiator & Guard GROUP 4 - FUEL SYSTEM Injection Pump & Lines Governor & Timing Gear Case Fuel Filter & Piping Fuel Line Connection... 6 Fuel Injector... 7 Fuel Feed Pump... 8 GROUP 5 - ELECTRICAL SYSTEM 12 Volt Engine, Marine... 0 Starter & Alternator Volt Engine, Industrial... 2 Starter, Alternator, & Flywheel Housing... 3 Alternator Assembly Starting Motor Assembly Control Panels Belt Guard Assembly GROUP 6 - GASKET SETS Gasket Sets...0 GROUP 7 - GEAR AND ADAPTER SETS Not available at this time. GROUP 8 - FRAME & MOUNTING Base Frame Assembly GROUP 9 - ACCESSORIES GROUP 9 - & OPTIONAL EQUIPMENT Oil Drain Kit... 1 Keel Cooling Conversion Kit Proprietary Information This publication is the sole property of Northern Lights, Inc. It may not be reproduced in whole or part without the expressed written permission of Northern Lights, Inc. Northern Lights, Inc All rights reserved. Litho U.S.A. Publication number: I

4 Model Designation MODELS INCLUDED This manual covers the operating instructions for: M753W2 and NL753W2. Model Numbers Model numbers give the unit's application, block model, aspiration, and RPM: M - NL 753 W 2 M - Northern Lights Marine generator set NL - Northern Lights Industrial generator set Model number of engine block Bore Cylinders 75 mm 3 Designates a new winding in the generator. Designates Tier II compliant. M753W2 = Northern Lights marine diesel generator set with an 753 engine and a PX-308K2 generator NL753W2 = with a new winding, Tier II. Northern Lights industrial diesel generator set with an 753 engine and a PX-308K2 generator with a new winding, Tier II. Serial Numbers Your set has three serial numbers: 1 an engine number stamped on the block, 2 a generator plate and, 3 a generator set plate. Use the serial number on the generator set plate when ordering parts or in correspondence. The generator set plate is found on the service side of the generator and resembles the drawings below. II

5 Reading a Parts Page IMPORTANT: Before selecting parts, be sure that you are choosing parts from the correct page. Check the model designation at the page top. Do not use this illustration for parts purchasing. 1 ELECTRICAL SYSTEM ALTERNATOR ASSEMBLY: M - NL KEY PART NUMBER QTY. DESCRIPTION SERIALNUMBER Alternator Assembly Flywheel, complete Plate, complete Plate Stator, complete Bearing Nut Spring washer Washer Clamp Screw Screw Collar P753 06/ REFERENCES: 1. Grouping section title. 7. Quantity of parts used. 2. Model designation of equipment that uses parts 8. Description of each component part. listed on this page. 9. Serial number of unit the part fits. 3. Title and description of assembly. 10. Assembly or kit designated by or. 4. Drawing numbers that correspond to key 11. Grouping index number. column numbers for parts identification. 12. Page number within the grouping index. 5. Key column for locating parts shown on drawing. 13. Manual title. 6. Part number. 14. Page publication date. NOTE: Arrows always point toward the front of the engine. III

6 GROUP 1 ENGINE Cylinder Block Assembly 753W2cylblock 1-0

7 GROUP 1 ENGINE Cylinder Block Assembly Cylinder Block Assembly - Marine (includes keys #2-21) Cylinder Block Assembly - Industrial (includes keys #2-21) Expansion Plug Expansion Plug, 25 mm Expansion Plug, 35 mm Expansion Plug, 15 mm Expansion Plug, 40 mm Expansion Plug Expansion Plug Idle Gear Shaft Plug Bushing, Standard Bushing, Undersize 0.25 mm Bushing, Undersize 0.50 mm Bearing Expansion Plug, 45 mm Needle Bearing Snap Ring Dowel Pin Dowel Pin Dowel Pin Spring Pin Stud Bolt Stud Bolt Stud Bolt Gasket Oil Seal Drain Cock Filter Joint Oil Filter Tappet Push Rod Set Relief Valve Assembly O-ring Tube Bushing Oil Pan (Marine) Oil Pan (Industrial) Bolt Oil Drain Hose Cap Dipstick Bolt Dipstick Tube (Marine) Dipstick Tube (Industrial) O-ring Plug (Industrial only) Seal Washer (Industrial only) Bracket Lock Washer 3/ Capscrew, Hex Head 3/8-16 x 3/4" - 1-1

8 GROUP 1 ENGINE Crankshaft Assembly 753W2crankshaft 1-2

9 Updated GROUP 1 ENGINE Crankshaft Assembly Crankshaft Assembly (includes keys #2-5) Gear Key Dowel Pin Spring Pin Bearing Holder Assembly (includes keys #9-12) Bearing Holder Assembly (includes keys #9-12) Bearing Holder Assembly (includes keys #9-12) Dowel Pin Bearing, Standard Lower Bearing, Undersize 0.25 mm Lower Bearing, Undersize 0.50 mm Lower Bearing, Standard Upper Bearing, Undersize 0.25 mm Upper Bearing, Undersize 0.50 mm Upper Bolt Bolt Bolt Piston Ring Kit, Standard Piston Kit, Standard (includes key #16) Piston Pin Snap Ring Connecting Rod Assembly (includes keys #21-23) Bush Connecting Rod Bolt Nut Rod Bearing, Standard Rod Bearing, Undersize Rod Bearing, Undersize Flywheel Assembly (includes key #26) Ring Gear (96 Teeth) Bolt Pulley (Marine) Pulley (Industrial) Nut - 1-3

10 GROUP 1 ENGINE Camshaft and Oil Pump 753W2camshaft,oilpump 1-4

11 GROUP 1 ENGINE Camshaft and Oil Pump Camshaft Assembly (includes keys #2-6) Cam Gear Key Gear Spacer Bearing Slider Assembly Plate Bolt Bolt Idle Gear Assembly (includes key #13) Thrust Washer Spring Rotor Oil Pump Cover Shim, t= Shim, t= Shim, t= Shim, t= Spring Collar Snap Ring Front Plate (Marine) Front Plate (Industrial) Gasket Bolt Oil Hose (Marine) Oil Hose (Industrial) Oil Pick-up (Marine) Oil Pick-up (Industrial) Bolt O-ring - 1-5

12 GROUP 1 ENGINE Cylinder Head 753W2cylhead 1-6

13 GROUP 1 ENGINE Cylinder Head Cylinder Head Assembly (Marine, includes keys #2-3, 6-13, & 19) Cylinder Head Assembly (Industrial, includes keys #2-3, 6-13, & 19) Expansion Plug Expansion Plug Collar (Marine) Bolt (Marine) Intake Valve Exhaust Valve Valve Guide Seal - Intake Spring Retainer Cotter Valve Guide Seal - Exhaust Cap Head Gasket, t=1.2 mm Head Gasket, t=1.3 mm Head Bolt Head Bolt Lifting Eye (Marine) Lifting Eye (Industrial) Bolt (Marine) Bolt (Industrial) Valve Seat - 1-7

14 GROUP 1 ENGINE Rocker Arm Assembly 753W2rockerarm 1-8

15 GROUP 1 ENGINE Rocker Arm Assembly Rocker Arm Assembly (Marine, includes keys #2-7, 16, 17, 19, 20) Rocker Arm Assembly (Marine, includes keys #2-7, 16, 17, 19, 20) Rocker Arm - Intake Rocker Arm - Exhaust Screw Nut Rocker Arm Shaft Spring Bolt Stud Bolt Nut Oil Pressure Switch (see Electrical) Oil Pipe Gasket Banjo Bolt Gasket O-ring Shim Banjo Bolt (tapped 1/8 NPT) Plug Screw - 1-9

16 GROUP 1 ENGINE Rocker Arm Cover Marine 753W2rockerarmcover Rocker Arm Cover Gasket Baffl e Breather Element Screw Gasket Cap Nut Cap O-ring Valve, Breather Bolt Bolt Bolt Air Intake Gasket Bolt

17 GROUP 1 ENGINE Rocker Arm Cover Industrial 753W2rockerarmcover Rocker Arm Cover Gasket Baffl e Breather Element Screw Gasket Cap Nut Cap O-ring Valve, Breather Bolt Bolt Bolt Air Intake Gasket Bolt

18 GROUP 2 INTAKE & EXHAUST SYSTEM Air Filter and Housing Marine A-10836A / C Air Filter Assembly (includes keys #1-18) Air Filter Housing Hose 1-5/8 ID x 1-3/4 3 Ply Silicone Hose Clamp # Intake Silencer Plate Cover, Lower Air Intake Capscrew, Hex Head M6 x 1.0 x 50 mm Flat Washer M Screen Air Filter Element Cover, Air Filter Housing Capscrew, Hex Head M6 x 1.0 x 20 mm Hose, Air Intake Cushion Clamp # Capscrew, Hex Head M8 x 1.25 x 16 mm S/S Flat Washer M8 S/S Capscrew, Hex Head M8 x 1.25 x 25 mm Lock Washer, Helical M Flat Washer M

19 GROUP 2 INTAKE & EXHAUST SYSTEM Air Filter and Housing Industrial 753W2aircleaner Air Cleaner Assembly (includes keys #9-12) Hose Band Hose Bracket Collar Bolt Bolt Bracket Filter Housing Element Cover Valve - 2-1

20 GROUP 2 INTAKE & EXHAUST SYSTEM Exhaust Manifold & Muffler NL753W Exhaust Manifold Assembly (includes keys #2-5) Exhaust Manifold Gasket Housing Bolt Gasket Spring Washer Stud Nut Bolt Nut Washer Band Bolt Exhaust Elbow Exhaust Elbow, 1-1/4 NPT (optional) - 753W2exhmanifold 2-2

21 GROUP 2 INTAKE & EXHAUST SYSTEM Notes 2-3

22 GROUP 3 COOLING SYSTEM Exhaust Manifold and Heat Exchanger A-9289/ D

23 GROUP 3 COOLING SYSTEM Exhaust Manifold and Heat Exchanger Exhaust Manifold/ Expansion Tank Heat Exchanger Element Wet Exhaust Elbow (Stainless Steel) Wet Exhaust Elbow (Cast Iron) Heat Exchanger End Cap Thermostat Cover Plate Filler Cap Thermostat, F/ 82 0 C Gasket Gasket Spring Northern Lights Decal Coolant Pump Inlet Hose " Hose 3/4" ID x 18-1/2" Union 3/4" Hose Barb Socket Head Plug 1/2 BSPT, Steel Connector 1/2 BSPT x 3/4 HB, Steel Hose Clamp # Hose Clamp # Hose Clamp # ** Hex Head Plug, Brass 3/8 NPT Capscrew, Hex Head M6 x 1.0 x 90 mm S/S Capscrew, Hex Head M6 x 1.0 x 95 mm S/S Capscrew, Hex Head M8 x 1.25 x 25 mm S/S Flat Washer M6 S/S Flat Washer M8 S/S Gasket Hose Clamp # Stud M8 x 1.25 x 25 mm (35 mm LOA) S/S Hex Nut, M8 x 1.25 S/S Filler Neck Switch, High Exhaust Temperature (not shown) - **As required 3-1

24 GROUP 3 COOLING SYSTEM Coolant Pump Industrial Applications NL753W2coolantpump 3-2

25 GROUP 3 COOLING SYSTEM Coolant Pump Industrial Applications Coolant Pump Assembly Gasket Bolt Bolt Nut Hose Clamp Plug Nut Temperature Switch (see Electrical System) Gasket Thermostat Housing Bolt Thermostat Stud Thermostat Cover Gasket Bolt Fan Pulley Fan Holder Cooling Fan Bolt - 3-3

26 GROUP 3 COOLING SYSTEM Coolant Pump M753W2 753W2coolantpump Coolant Pump Assembly Gasket Bolt Bolt Nut Pulley Plate Bolt - 3-4

27 GROUP 3 COOLING SYSTEM Raw Water Pump and Mounting A-4779/ B-3842B O-ring Nut M10 x Lock Washer M Fitting 1/2 NPT x 3/4 Hose Barb Raw Water Pump (see parts detail) Drive Gear Capscrew, Hex Head M8 x 1.25 x 70 mm Capscrew, Hex Head M8 x 1.25 x 65 mm Hex Nut M8 x 1.25, Flanged Lock Washer M

28 GROUP 3 COOLING SYSTEM Raw Water Pump Detail A-3706/ C Raw Water Pump Assembly (includes keys #1 - #17) Repair Kit (includes keys #3, #4, #5, #6, #7, #8, #9, #11) Raw Water Pump Body Shaft Impeller Cam Wear Plate End Cover Bearing Lip Seal Mechanical Seal Spline Seal O-Ring Retaining Ring Retaining Ring Washer Pan Head Screw #10-32 x 3/ Hex Head Screw #10-32 x 3/ Split Lock Washer #

29 GROUP 3 COOLING SYSTEM Coolant Recovery Tank A-9347/ B Coolant Recovery Tank Coolant Recovery Tank Mounting Bracket Hose Clamp Capscrew, Hex Head, M6 x 1.0 x 16 mm Lock Washer Tube 5/16" ID x 23" Polyurethane Hose 5/16" ID x 28" Polyvinyl Hose Clamp - 3-7

30 GROUP 3 COOLING SYSTEM Radiator and Guard, Aluminum NL753W2 / D-3494z 3-8

31 GROUP 3 COOLING SYSTEM Radiator and Guard, Aluminum NL753W Radiator Side Panel, Radiator Guard Top Panel, Radiator Guard Radiator Support Spacer Spacer Hose, Radiator Outlet Hose, Radiator Inlet Hose Clamp Capscrew, Hex Head M8 x 1.25 x 16 mm Capscrew, Hex Head M8 x 1.25 x 20 mm Hose Clamp Bolt Lock Washer Flat Washer Capscrew, Hex Head M6 x 1.0 x 10 mm Lock Washer Flat Washer Shroud with Fan Guard Label, Northern Lights Generators Shroud, Radiator Guard Filler Cap Drain Cock Overfl ow Pipe Pipe (not shown) - 3-9

32 GROUP 4 FUEL SYSTEM Injection Pump and Lines 753W2injectionlines 4-0

33 GROUP 4 FUEL SYSTEM Injection Pump and Lines Injection Pump Assembly Shim Set Nut Bolt Gasket Injector Assembly Return Pipe Assembly Injection Line Injection Line Injection Line Clamp Bolt Nut Glow Plug Nut Connector Wire Harness Gasket Seal Washer Screw Seal Washer Solenoid, 12 Volt Standard Ground Solenoid, 12 Volt Isolated Ground Solenoid, 24 Volt Isolated Ground Fuel Pump Assembly Bolt Bolt - 4-1

34 GROUP 4 FUEL SYSTEM Governor Housing and Timing Gear Case 753W2itiminggearcase 4-2

35 GROUP 4 FUEL SYSTEM Governor Housing and Timing Gear Case Timing Gear Case (Marine, includes key #2) Timing Gear Case (Industrial, includes key #2) Spring Pin Gasket Oil Seal Governor Lever Assembly (includes keys #7, 9, 10) Tension Lever Snap Ring Washer Snap Pin Spring Armature O-ring Governor Lever Bolt Nut Shaft O-ring Snap Ring Bracket Bolt Bolt Armature Snap Ring O-ring Spring Washer Nut Stop Lever Bolt Bolt Bolt Bolt Start Spring Cover (Marine - Keel Cooled units) Cover (Industrial) Gasket Bolt (Marine) O-ring Oil Fill (Marine) O-ring (Marine) Cap (Marine) Caution Plate (Marine) Nut Spring - 4-3

36 GROUP 4 FUEL SYSTEM Fuel Filter and Piping 753W2fuelfi lter 4-4

37 GROUP 4 FUEL SYSTEM Fuel Filter and Piping Fuel Filter Assembly (includes keys #3-6) Filter Gasket Plug Joint Bolt Bolt Bracket (Marine) Bracket (Industrial) Bolt (Marine) Return Pipe Screw Seal Washer Bolt Gasket Valve (includes keys #16-18) Connector Steel Ball Rubber Joint Bolt Gasket Pipe (Marine) Pipe (Industrial) Pipe Pipe (Marine) Pipe (Industrial) Spring Washer (Marine) - 4-5

38 GROUP 4 FUEL SYSTEM Fuel Line Connection A-9317/ B Fuel Manifold 1/4 NPT Capscrew, Hex Head M6 x 1.0 x 20 mm S/S Lock Washer M Plug, Plastic, 1/4 NPT (for shipping) Male Elbow 90, brass 1/4 NPT x 1/4-45T Female Swivel, brass 1/4 HB x 1/4-45T " Hose 1/4" ID Push-on " Hose 1/4" ID Push-on Female Swivel, brass 1/4 HB x 5/16-45T Female Swivel, steel 1/4 HB x 1/4-37T Fitting, Fuel Inlet M8 Banjo x 5/16-37T Sealing Washer (not shown) - 4-6

39 GROUP 4 FUEL SYSTEM Fuel Injector 753W2fuelinjector Fuel Injector (includes keys #1-5) Nut Gasket Shim Kit Spring Nozzle - 4-7

40 GROUP 4 FUEL SYSTEM Fuel Pump 753W2fuelpump Fuel Pump (includes keys# 2-6) Joint Bolt Gasket Screw Gasket Diaphragm - 4-8

41 GROUP 4 FUEL SYSTEM Notes 4-9

42 GROUP 5 ELECTRICAL SYSTEM Engine Electrical - 12 Volt Standard Ground M753W2 A-4786/ C-2490B Temperature Sender, F Single Station 3/8 NPT Temperature Switch 95 C Oil Pressure Sender 0-80 PSI, Single Station 1/8 NPT Oil Pressure Switch Relay, 12 Volt SPDT Relay Base Circuit Breaker Terminal Retainer Engine Wire Harness (includes key #10) Diode, 6 Amp 50 Volt Wire Harness Extension 20' (not shown) Grommet Machine Screw #10-32 x 3/8" Stainless Steel Flat Washer # Hex Nut, # Hex Nut, M8 x Lock Washer M Hex Nut, M5 x Lock Washer M Street Elbow 90 0, 1/8 NPT Steel Alternator 12 Volt (see parts detail) Oil Line Banjo Bolt (Tapped 1/8 NPT Female) Starter 12 Volt (marked #M001T66081, see parts detail) Fuel Solenoid - 5-0

43 GROUP 5 ELECTRICAL SYSTEM Alternator and Starter M753W Alternator 12 Volt, 40 Amp (see parts detail) Bracket, Alternator Mounting Capscrew, Hex Head M8 x 1.25 x 25 mm S/S Capscrew, Hex Head M10 x 1.5 x 35 mm S/S Flat Washer M10 S/S Tensioning Arm Capscrew, Hex Head M6 x 1.0 x 16 mm S/S Capscrew, Hex Head M8 x 1.25 x 40 mm S/S Lock Washer M8 S/S Spacer Drive Belt Lock Washer M6 S/S Flywheel Housing Starter, 12 Volt (see parts detail) Washer Bolt Bolt Spring Washer Nut Plug Bracket Spring Washer Bolt - 5-1

44 GROUP 5 ELECTRICAL SYSTEM Engine Electrical - 12 Volt Standard Ground NL753W2 5-2 A-4786/ C-2490Bnl Temperature Sender, F Single Station 3/8 NPT Temperature Switch 230 F/ 110 C Oil Pressure Sender 0-80 PSI, Single Station 1/8 NPT Oil Pressure Switch Relay, 12 Volt SPDT Relay Base Circuit Breaker Terminal Retainer Engine Wire Harness (includes key #10) Diode, 6 Amp 50 Volt Wire Harness Extension 20' (not shown) Grommet Machine Screw #10-32 x 3/8" Stainless Steel Flat Washer # Hex Nut, # Hex Nut, M8 x Lock Washer M Hex Nut, M5 x Lock Washer M Street Elbow 90 0, 1/8 NPT Steel Alternator 12 Volt (see parts detail) Oil Line Banjo Bolt (Tapped 1/8 NPT Female) Starter 12 Volt (see parts detail) Fuel Solenoid -

45 GROUP 5 ELECTRICAL SYSTEM Starter, Alternator, and Flywheel NL753W2 NL753W2alt&starter Alternator, 12 Volt 40 Amp Bracket V-belt Adjusting Plate Collar Bolt Washer Bolt Bolt Spring Washer Nut Bolt Flywheel Housing Bolt Starting Motor 12 Volt Washer Bolt Spring Washer Nut Plug Lifting Eye - 5-3

46 GROUP 5 ELECTRICAL SYSTEM Alternator Assembly 753W2altparts 5-4

47 GROUP 5 ELECTRICAL SYSTEM Alternator Assembly Alternator (includes keys #1-29) Stator (includes keys #3, 4, 6) Gasket Ball Bearing Stud Bolt Rear Housing Rectifi er Holder Brush Holder (includes keys #10-11) Brush Spring Regulator Assembly Rear End Cover Nut Insulation Bush Bolt Nut Rotor Assembly (includes keys #20-21) Ball Bearing Bearing Cover Pulley Collar Bolt Screw Screw Screw Screw - 5-5

48 GROUP 5 ELECTRICAL SYSTEM Starter Assembly M753W2 M753W2starter 5-6

49 GROUP 5 ELECTRICAL SYSTEM Starter Assembly M753W Starter (includes keys #1-21) Screw Set Housing Lever Set Starter Switch Assembly Spacer Packing Armature Bolt Set Shaft Assembly (includes keys #11-16) Plug Set Pinion Clutch Internal Gear Set Washer Shaft Gear Housing Brush Assembly Brush Holder Assembly (includes key #20) Spring End Cover - 5-7

50 GROUP 5 ELECTRICAL SYSTEM Starter Assembly NL753W2 NL753W2starter Starter (includes keys #1-21) Armature Thrust Washer Set Pinion Stopper Set Field Coil (includes keys #5-6) Pole Core Set Screw Brush Rear Cover (includes key #8) Rear Cover Spacer Brush Holder (includes keys #10-11) Brush Brush Spring Pinion Gear Case (includes key #14) Shaft Shift Lever Switch Banjo Bolt Dust Cover Bolt Screw Center Plate - 5-8

51 GROUP 5 - ELECTRICAL SYSTEMS S-1 Control Panel 12 & 24 Volt A-8551, A-8552/ B S-1 Start/Stop Control Panel, 12 Volt (includes all keys) S-1 Start/Stop Control Panel, 24 Volt (includes all keys) Plate, S-1 Control Panel Rocker Switch Rocker Switch Wire Harness, 12 Volt Wire Harness, 24 Volt Label "12 Volt" * Label "24 Volt" * Resistor, 200 Ohm, 3 Watt (24 Volt Panel only) * - *Not shown 5-9

52 GROUP 5 ELECTRICAL SYSTEM Series 1-B Start-Stop Control Panel A-8553/ B S 1-B Start/Stop Control Panel - 12 Volt (includes all keys) S 1-B Start/Stop Control Panel - 24 Volt (includes all keys) Plate Rocker Switch Rocker Switch Hour Meter Machine Screw, Round Head Philips #6-32 x 1/2" Star Washer, Internal #6, Stainless Steel Hex Nut #6-32, Stainless Steel Wire Harness - 12 Volt Panels Wire Harness - 24 Volt Panels

53 GROUP 9 ACCESSORIES AND OPTIONAL EQUIPMENT Flush Mount Dual Station Control Panel 12 & 24 Volt VDO Standard Line Black Bezel Gauges A-4732, A-4597/ C S-3C Control Panel, 12 Volt (includes all keys) S-3C Control Panel, 24 Volt (includes all keys) Panel Plate Oil Pressure Gauge, 0-80 PSI Engine Temperature Gauge, F DC Voltmeter, 12 Volt DC Voltmeter, 24 Volt Hourmeter Panel Wire Harness (not shown) ** Self Tapping Screw, Oval Head Phillips #6 x 3/4" Toggle Switch Resistor Kit (24 volt panel only) ** 12 Volt Bulb (not shown) ** 24 Volt Bulb (not shown) - **As required 5-11

54 GROUP 9 ACCESSORIES AND OPTIONAL EQUIPMENT S-3B Control Panel 12 & 24 Volt A-4722, A-4723/ C S-3B Control Panel, 12 Volt (includes all keys) S-3B Control Panel, 24 Volt (includes all keys) Enclosure Oil Pressure Gauge, 0-80 PSI Engine Temperature Gauge, F DC Voltmeter, 12 Volt DC Voltmeter, 24 Volt Hourmeter Panel Decal Terminal Board Toggle Switch Number Strip Resistor Kit (24 volt panel only) ** 12 Volt Bulb (not shown) ** 24 Volt Bulb (not shown) Wire Harness (not shown) Plastic Bushing Connection Harness - **As required 5-12

55 GROUP 5 ELECTRICAL SYSTEM Belt Guard Assembly Standard Small Frame Alternators A-9314/ B Belt Guard Capscrew, Hex Head M6 x 1.0 x 15 mm - (Head tapped M6 x 1.0 x 10 mm Special) Stud, M6 x 1.0 x mm Stud, M10 x 1.5 x mm Flat Washer M6 S/S Lock Washer, Helical M6 S/S Hex Nut M6 x 1.0 S/S Flat Washer M10 S/S Lock Washer, Helical M10 S/S Hex Nut M10 x 1.5 mm S/S

56 GROUP 6 GASKET SETS Gasket Kit Gasket Set (Industrial - includes keys #1-40) Gasket Set (Marine - includes all keys) Oil Seal, Rear O-ring, Oil Line Gasket, Oil Pan Seal Washer, Oil Pan Drain Gasket, Front Plate O-ring, Governor Shaft O-ring, Armature O-ring, Armature Gasket, Timing Gear Case Oil Seal, Front Gasket, Gear Case Cover Adjusting Shim Set Seal Washer, Air Bleed Screw Gasket, Eye Bolt Head Gasket, t= Valve Guide Seal, Exhaust Valve Guide Seal, Intake Gasket, Injector Lower side Gasket, Injector Upper side O-ring, Rocker Arm Shaft Gasket, Rocker Arm Bracket Gasket, Head Cover Gasket, Head Cover O-ring, Oil Filler Cap Gasket, Air Intake Gasket, Water Pump Gasket, Thermostat Case Gasket, Thermostat Cover Gasket, Joint Bolt Gasket, Feed Pump O-ring, Gauge Guide Seal Washer, Solenoid O-ring, Relief Valve Gasket, Joint Bolt Gasket, Valve Assembly Gasket, Muffl er Assembly Gasket, Exhaust Manifold (Industrial) Gasket (Industrial) O-ring, Gear Case Cover Gasket, Elbow (Marine) Gasket Set, Exhaust Gasket Set, Thermostat Cover O-ring, Raw Water Pump - 6-0

57 GROUP 8 FRAME AND MOUNTING Base Frame Assembly Marine A-9314/ D Base Frame, Steel Bracket Capscrew, Hex Head M12 x 1.25 x 30 mm Lock Washer, Helical M Plateform Mount, 155 lb Plateform Mount, 155 lb Capscrew, Hex Head M8 x 1.25 x 20 mm, Stainless Steel Lock Washer, Helical M8, S/S Snubbing Washer 2.88 x 0.52 x Capscrew, Hex Head M12 x 1.75 x 65 mm, S/S Flat Washer M12, S/S Capscrew, Hex Head M12 x 1.75 x 65 mm S/S Hex Nut, Nylock M12 x 1.75, S/S Capscrew, Hex Head 3/8-16 x 1-1/4" Lock Washer, Helical 3/ Capscrew, Hex Head M8 x 1.25 x 30 mm Lock Washer, Helical M

58 GROUP 8 FRAME AND MOUNTING Base Frame Assembly Industrial Applications Frame Generators A-7929 / B Base Frame Bracket, Front Engine Mount Capscrew, Hex Head M12 x 1.25 x 30 mm Lock Washer Capscrew, Hex Head M10 x 1.5 x 55 mm Flat Washer Head/Tail Washer Centerbonded Mount, 100 lb Head/Tail Washer Hex Nut, Nylock Capscrew, Hex Head M10 x 1.5 x 60 mm Flat Washer Head/Tail Washer Centerbonded Mount, 100 lb Head/Tail Washer Hex Nut, Nylock Capscrew, Hex Head 3/8-16 x 1" Lock Washer Capscrew, Hex Head 5/16-18 x 1-1/2" Lock Washer - 8-2

59 GROUP 9 ACCESSORIES AND OPTIONAL EQUIPMENT Oil Drain Kit A-5024/ B Oil Drain Kit Complete (includes all keys) Hand Pump Adapter, Oil Drain O-ring - 9-1

60 Corrected page GROUP 9 ACCESSORIES AND OPTIONAL EQUIPMENT Keel Cooling Conversion Marine Application - with Dry Exhaust A-10008/ B Cover (white) O-ring End Cap, Rubber Hose Clamp, # Elbow, Dry Exhaust 1-1/2" NPT Gasket, Exhaust Outlet Mtg Exhaust Lagging (not shown) Male Connector, Brass 3/8 NPT x 5/8 HB Hose, Coolant By-pass Adapter, 3/8 NPT x 3/8 NPT Hose Clamp # Hose, Coolant Pump Inlet Hose, Expansion Tank Outlet Male Elbow, 45 Copper 1-1/8" HB x 1-1/4" HB Hose Clamp # Plug, Socket Head 1/8 NPT Male Elbow, 3/8 NPT x 5/8 Hose Barb - 9-2

61 Added page GROUP 9 ACCESSORIES AND OPTIONAL EQUIPMENT Keel Cooling Conversion Marine Application - with Dry Exhaust, Late Production A-12056, A-12057/ B Cover (white) O-ring End Cap, Rubber Hose Clamp, # Elbow, Dry Exhaust 1-1/2" NPT Gasket, Exhaust Outlet Mtg Exhaust Lagging (not shown) Plug, Socket Head 3/ Hose, Coolant By-pass 1/2 ID Silicone x 3.25 Lg Street Elbow 90 0 Steel 3/8 NPT Hose Clamp #8 Extended Band Hose, Coolant Pump Inlet Hose, Expansion Tank Outlet Male Elbow, 45 Copper 1-1/8" HB x 1-1/4" HB Hose Clamp # Plug, Socket Head 1/8 NPT Male Connector, Brass 3/8 NPT x 1/2 HB Beaded Barb - 9-3

62 th Ave. NW., Seattle WA Tel: (206) Fax: (206) Northern Lights and Lugger are registered trademarks of Northern Lights, Inc All rights reserved. Litho USA.

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