Eclipse ES Air Compressor and Drive Service Parts List (Models ECL-200 and ECL-400)
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1 Eclipse ES Air Compressor and Drive Service Parts List (Models ECL-200 and ECL-400) Document Number Index: Issue Date 02/19/14 See Page Rev. Date 1/24/18 Clutch Compressor Air Circuit Tubing Component S100 Series Fire Pumps CXN, CXS, CXV Series PTO s TC20 Series Belt Cover 2, 3 2, 3 4, 5 Clutch, Belt, Air Solenoid and Air Line 6, 7 6, 7 8, 9 Mounting 10, 11 12, 13 14, 15 Frame 16, 17 16, 17 16, 17 Air End 18, 19 18, 19 18, 19 Air Inlet 20, 21 20, 21 20, 21 PMC 22, 23 22, 23 22, 23 Balance Valve 24, 25 24, 25 24, 25 Auto-Sync 26, 27 26, 27 26, 27 Red 28, 29 28, 29 28, 29 Blue and Yellow 30, 31 30, 31 30, 31 Green 32, 33 32, 33 32, 33 Black 34, 35 34, 35 34, 35 Sump 36, 37 36, 37 36, 37 Air/Oil Separator 38, 39 38, 39 38, 39 Oil Cooler and Oil Filter 40, 41 40, 41 40, 41 Schematic Air Lines 42, 43 42, 43 42, 43 Hydraulic Lines 44, 45 44, 45 44, 45 Electrical Relay Panel 46, 47 46, 47 46, 47 Wiring Schematic Furnished by Waterous 48, 49 48, 49 48, 49 Furnished by OEM 50, 51 50, 51 50, 51 Panel Components 52, 53 52, 53 52, 53 Waterous Company 125 Hardman Avenue South, South St. Paul, Minnesota USA (651) NOTE: When ordering parts, provide Pump, Transmission or PTO Serial Number.
2 Clutch - Belt Cover S100, CXN, CXS, CXV Series Pumps 9 Belt Cover 33 Hex Hd Screw, ¼-20 x ¾ in. 37 Lock Washer, ¼ in. 200 Compressor Subassembly (Includes ) 249 Hex Hd Screw, ¼-20 x 1 in. 252 Flat Washer, ¼ in. Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 2 OF 53
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4 Clutch - Belt Cover TC20 Series PTO 9 Belt Cover 33 Hex Hd Screw, ¼-20 x ¾ in. 37 Lock Washer, ¼ in. 200 Compressor Subassembly (Includes ) 249 Hex Hd Screw, ¼-20 x 1 in. 252 Flat Washer, ¼ in. Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 4 OF 53
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6 Clutch - Clutch, Belt, Solenoid and Air Line S100, CXN, CXS, CXV Series Pumps 1 Idler Spacer 2 Drive Sprocket, 75T 3 Sprocket Retainer 4 Driven Sprocket 7 Air Clutch 11 Nylon Tubing, ¼ x 10 in. 12 Nylon Tubing, ¼ x 6 in. 16 Air Clutch Subassembly 17 Rotating Union Repair Kit Degree Elbow, ¼ in. Tube x ¼ MNPT 20 Idler Sprocket 21 Drive Belt 22 Bulkhead Union, ¼ in. Tube 24 Lock Washer, 8mm Degree Elbow, ¼ Tube x ⅛ MNPT 30 Pipe Nipple, ⅛ NPT x 4-1/2 in. 31 Knurled Cup Set Screw, ⅜-24 x ⅜ in. 32 Knurled Cup Set Screw, ⅜-24 x ¾ in. 43 Hex Hd Screw, M16-2 x 40mm 46 Hex Hd Screw, M x 25mm 47 Lock Washer, 16mm 48 Air Clutch Repair Kit 200 Compressor Subassembly (Includes ) 218 Muffler 225 Solenoid Mounting Bracket 246 Check Valve, ¼ in Way Solenoid Valve 248 Hex Hd Screw, ¼-20 x ¾ in. 252 Flat Washer, ¼ in. 256 Socket Flat Hd Screw, M4-.07 x 8mm Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 6 OF 53
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8 Clutch - Clutch, Belt, Solenoid and Air Line TC20 Series PTO 1 Idler Spacer 2 Drive Sprocket, 75T 3 Sprocket Retainer 4 Driven Sprocket 5 Anti-Rotation Bracket 7 Air Clutch 13 Nylon Tubing, 5/32 x 30 in. 14 Fiberglass Sleeve,.166 x 12 in. 16 Air Clutch Subassembly 18 Cable Tie, 3/16 x 7-3/8 in. 20 Idler Sprocket 21 Drive Belt 25 Symmetrical Grommet, 3/16 in. I.D. 26 Rubber Grommet, SBR 27 Air Regulator Degree Elbow, 5/32 Tube x ⅛ MNPT 33 Hex Hd Screw, ¼-20 x ¾ in. 35 Hex Hd Screw, ⅜-16 x 1-1/4 in. 37 Lock Washer, ¼ in. 39 Reducing Bushing, ¼ x ⅛ in. NPT 43 Hex Hd Screw, M16-2 x 40mm 47 Lock Washer, 16mm 48 Air Clutch Repair Kit 52 Set Screw, ½-13 x ¾ in. 53 Square Key, ½ x ½ x 3.1 in. 54 Tee Fitting, 5/32 x 5/32 x ⅛ MNPT Degree Elbow, 5/32 x ⅛ MNPT 57 Socket Hd Screw, ⅜-16 x Air Line, 5/32 O.D. X 7 in. 70 Fiberglass Sleeve,.166 I.D. X 6 in. 71 Air Line, 5/32 O.D. X 10 in. 72 Fiberglass Sleeve, 9 in. 200 Compressor Subassembly (Includes ) 218 Muffler 225 Solenoid Mounting Bracket 246 Check Valve, ¼ in Way Solenoid Valve 248 Hex Hd Screw, ¼-20 x ¾ in. 252 Flat Washer, ¼ in. 256 Socket Flat Hd Screw, M4-.07 x 8mm 258 Hex Hd Screw, M x 20mm 260 Flat Washer, 8mm Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 8 OF 53
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10 Compressor - Mounting S100 Series PTO 10 Compressor Bracket 34 Hex Hd Screw, ⅜-16 x 1 in. 38 Lock Washer, ⅜ in. 40 Hex Hd Screw, M x 30mm 42 Hex Hd Screw, M x 25mm 44 Lock Washer, 8mm 45 Lock Washer, 12mm 200 Compressor Subassembly (Includes ) Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 10 OF 53
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12 Compressor - Mounting CXN, CXS, CXV Series Pumps 8 Compressor Bracket 34 Hex Hd Screw, ⅜-16 x 1 in. 36 Hex Hd Screw, ½-13 x 1-1/2 in. 40 Hex Hd Screw, M x 30mm 44 Lock Washer, 8mm 200 Compressor Subassembly (Includes ) 38 Lock Washer, ⅜ in. Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 12 OF 53
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14 Compressor - Mounting TC20 Series PTO 15 Mounting Bracket 34 Hex Hd Screw, ⅜-16 x 1 in. 38 Lock Washer, ⅜ in. 41 Hex Hd Screw, M16-2 x 30mm 47 Lock Washer, 16mm 200 Compressor Subassembly (Includes ) Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 14 OF 53
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16 Compressor - Frame 210 U-Style Nut, ¼ Bolt Eye, M x 21mm 242 Idler Adjustment Angle 244 Belt Tensioner Spring 254 Hex Hd Screw, ½-13 x 6 in. (Fully Threaded) 258 Hex Hd Screw, M x 20mm 259 Hex Hd Screw, M x 90mm 260 Flat Washer, 8mm 264 Left Bracket 265 Right Bracket 266 Compressor Plate Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 16 OF 53
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18 Compressor - Air End 219 Straight Adapter, M12 x 4 MJIC 223 Hose Assembly 224 Oil Return Tee 228 Outlet Gasket 229 Straight Adapter, M x 8 MJIC 230 Outlet Flange Degree Elbow, 1-1/4 MNPT x 24 MJIC 241 Air End, CF75D8 251 O-ring, 3-7/8 x 4-1/4 in. 257 Hex Hd Screw, M16-2 x 30mm 275 Replacement Compressor Kit Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 18 OF 53
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20 Compressor - Air Inlet 80 Inlet Adapter, 3 x 3 in. 81 Hose Clamp, 3-3/4 in. 82 T-Bolt Hose Clamp, 3-1/2 in. 83 Air Filter Degree Elbow, 3 in. (Rubber) 205 Trim Valve, ⅛ MNPT x ¼ AB 206 Reducing Bushing, ¼ NPT x ⅛ NPT 208 Tee, ¼ FNPT x ¼ FNPT x ¼ MNPT 213 Straight Adapter, ¼ MNPT x ⅜ AB Degree Elbow, ¼ MNPT x ¼ AB 216 Tee, 4 MJIC x ¼ MNPT x ¼ AB x ¼ AB Degree Air Inlet 251 O-ring, 3-7/8 x 4-1/4 in. 257 Hex Hd Screw, M16-2 x 30mm 261 Flat Washer, 16mm Degree Elbow, 4 MJIC x ¼ MNPT 282 Internal Support Sleeve Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 20 OF 53
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22 Compressor - PMC 51 Black Hose Assembly, ⅜ x 84 in. (Cut to Suit Installation) 201 Hose Barb, ⅜ Hose x 6 FJIC Degree Elbow, ¼ MNPT x ⅜ AB Degree Elbow, ¼ MNPT x ¼ AB Degree Elbow, 6 MJIC x ¼ MNPT 216 Branch Tee, ¼ MNPT x ¼ AB x ¼ AB 217 Run Tee, ¼ MNPT x ¼ AB x ¼ AB 220 Run Tee, ¼ FNPT x ¼ MNPT x ¼ MNPT (Steel) 222 Tee, ¼ FNPT x ¼ MNPT x ¼ FNPT Steel Prior to June 19, 2014 Brass After June 19, Blow Down Valve 238 Pressure Regulator 277 Hex Hd Screw, ⅜-16 x ½ in. 278 Lock Washer, ⅜ in. 280 Nipple-Pipe, ¼ MNPT x 7/8 in. (Brass) Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 22 OF 53
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24 Compressor - Balance Valve 205 Trim Valve, ⅛ MNPT x ¼ AB 207 Reducing Bushing, ½ NPT x ⅛ NPT 211 Straight Adapter, ¼ MNPT x ¼ AB Degree Elbow, ¼ MNPT x ¼ AB 232 Balance Valve 236 Balance Valve Repair Kit 248 Hex Hd Screw, ¼-20 x ¾ in. 252 Flat Washer, ¼ in. 255 Nylok Hex Nut, ¼ Orange Air Brake Tube, ¼ in. (Cut to Suit Installation) 272 Reducing Bushing, ½ MNPT x ¼ FNPT 282 Internal Support Sleeve Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 24 OF 53
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26 Compressor - Auto Sync 49 Electric Auto-Sync Switch Harness 50 Electric Auto-Sync Plate 93 Auto-Sync Extension Harness, 15 Feet 208 Tee, ¼ FNPT x ¼ FNPT x ¼ MNPT 211 Straight Adapter, ¼ MNPT x ¼ AB Degree Elbow, ¼ MNPT x ¼ AB 222 Tee, ¼ FNPT x ¼ MNPT x ¼ FNPT 226 Flat Solenoid Bracket 227 Electric Auto-Sync Wiring Harness 231 Relay Panel 239 Solenoid Valve 240 Pressure Switch 245 Internal Tooth Washer, No Hex Hd Screw, ¼-20 x ¾ in. 250 Pan Hd Screw, No x ⅜ in. 252 Flat Washer, ¼ in. 253 Flat Head Screw, No x ½ in. 263 Red Air Brake Tube, ¼ in. (Cut to Suit Installation) Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 26 OF 53
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28 Air Circuit Tubing - Red 263 Red Air Brake Tube, ¼ x 24 in. (Cut to Suit Installation) Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 28 OF 53
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30 Air Circuit Tubing - Blue and Yellow 267 Blue Air Brake Tube, ¼ x 24 in. (Cut to Suit Installation) 268 Yellow Air Brake Tube, ¼ x 24 in. (Cut to Suit Installation) Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 30 OF 53
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32 Air Circuit Tubing - Green 269 Green Air Brake Tube, ⅜ x 24 in. (Cut to Suit Intallation) Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 32 OF 53
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34 Air Circuit Tubing - Black 270 Black Air Brake Tube, ¼ x 24 in. (Cut to Suit Installation) Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 34 OF 53
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36 Sump 90 Temperature Sender 95 Swivel 90 Degree Elbow, 24 MJIC x 24 FJIC 231 Relay Panel 500 Sump Subassembly (Includes ) 501 Vertical Sump, 10 in Degree Street Elbow, ½ NPT 503 Pop Off Valve, ½ in. 504 Straight Adapter, 24 MJIC x 1-1/2 MNPT 505 Cap with Chain, 1 in. NPSH 506 Nipple, 1-1/2 in. NPT x 1 in. NPSH 507 Sight Glass, 1-1/2 in. 512 Hex Hd Plug, ½ in. NPT 513 Straight Adapter, ½ MNPT x 8 MJIC Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 36 OF 53
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38 Air / Oil Separator 51 Black Hose Assembly, ⅜ x 84 in. (Cut to Suit Installation) 600 Separator Filter Subassembly (Includes ) 601 Scavenger Fitting (Includes Ferrule and Nut) 602 Straight Adapter, 24 MJIC x 1-1/4 BSPP 604 Large Separator Bracket 605 Large Scavenger Tube Assembly (Includes Ferrule and Nut) 606 Restrictor Fitting 607 Large Filter Head 608 Separator Filter Degree Street Elbow, 1-1/4 NPT 610 Close Nipple, 1 in. NPT 611 Minimum Pressure Control Valve, 1-1/4 in. 612 Check Valve, 1 in. 613 Reducing Bushing, 1-1/4 NPT x 1 in. NPT 614 Hex Hd Screw, M x 20mm 615 Flat Washer, 10mm 616 Tee, ⅜ MNPT x 6 MJIC x 6 MJIC 617 Straight Adapter, 6 FJIC x 4 MJIC 618 Copper Washer, in. O.D. 619 Headless Pipe Plug, ⅜ in. NPT 622 Minimum Pressure Valve Repair Kit 623 Check Valve Rebuild Kit, 1 in. Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 38 OF 53
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40 Oil Cooler and Filter 88 Ball Valve, ½ MNPT x ½ FNPT 89 Wye Strainer Assembly, 1 in. (Includes 92 and 98) 92 Strainer Screen 94 Close Pipe Nipple, 1 in. NPT 98 Strainer Gasket 400 Oil Cooler Subassembly (Includes ) 401 Pipe Nipple, ¾ NPT x 4 in. 402 Straight Adapter, 8 MJIC x ¾ MNPT 403 Straight Adapter, 8 MJIC x ½ MNPT 404 Large Filter Head 405 Oil Filter, WD Large Cooler (Includes Brackets, Screws and Pipe Plugs) 407 Reducing Bushing, 1-1/2 NPT x ¾ NPT 408 Reducing Bushing, 1-1/2 NPT x ½ NPT Degree Street Elbow, ¾ NPT Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 40 OF 53
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42 Air Line Schematic 51 Black Hose Assembly, ⅜ x 84 in. 246 Check Valve, ¼ in Way Solenoid Valve Clutch Air Solenoid See Pages 6 and 7 or 8 and 9 PMC See Pages 22 and 23 Sump See Pages 36 and 37 Air/Oil Separator See Pages 38 and 39 Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 42 OF 53
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44 Hydraulic Line Schematic 223 Hose Assembly Air End See Pages 18 and 19 Air Inlet See Pages 20 and 21 Sump See Pages 36 and 37 Air/Oil Separator Oil Cooler and Filter See Pages 38 and 39 See Pages 40 and 41 Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 44 OF 53
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46 Electrical Relay Panel 231 Relay Panel 243 SPDT Relay 252 Flat Washer, ¼ in. 255 Nylok Hex Nut, ¼ Round Spacer 279 Hex Head Screw, ¼-20 x 1-1/4 in. Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 46 OF 53
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48 Wiring Schematic - Wiring Furnished by Waterous 49 Electric Auto-Sync Switch Harness 50 Electric Auto-Sync Plate 90 Temperature Sender 93 Auto-Sync Extension Harness, 15 Feet 227 Electric Auto-Sync Wiring Harness 231 Relay Panel 239 Solenoid Valve 240 Pressure Switch 243 SPDT Relay Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 48 OF 53
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50 Wiring Schematic - Wiring Furnished by OEM 49 Electric Auto-Sync Switch Harness 50 Electric Auto-Sync Plate 87 Dual Scale Oil Temperature Gauge 231 Relay Panel 243 SPDT Relay Way Solenoid Valve Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 50 OF 53
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52 Panel Components 49 Electric Auto-Sync Switch Harness 50 Electric Auto-Sync Plate 85 Compressed Air Warning Panel Plate 86 Hose Length Panel Plate 87 Dual Scale Oil Temperature Gauge 91 Oil Temp Gauge to 24V Conversion Kit Unless Otherwise Noted: Fastener Threads: Apply Loctite 242 (Blue) or Equivalent Air or Oil Fitting Threads: Apply Loctite 545 (Red) or Equivalent PAGE 52 OF 53
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