MK-101 w/jcs Stand TILE SAW OWNER S MANUAL & OPERATING INSTRUCTIONS SERIAL NUMBER:
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1 MK-0 w/jcs Stand TILE SAW OWNER S MANUAL & OPERATING INSTRUCTIONS CAUTION: Read all safety and operating instructions before using this equipment Enter the Serial Number of your new saw in the space below. The Serial Number is located on the left side of the blade guard. SERIAL NUMBER: NOTE: For your () one year warranty to be effective, complete the warranty card (including the Serial Number and mail it in as soon as possible.
2 EXPLODED VIEW: See Page 42 for Sub-Assemblies F-J MK-0 w/jcs Stand Revision 04/05, Effective Date August 9, 2005 Page 40
3 MK-0 w/jcs Stand Revision 04/05, Effective Date August 9, 2005 Page 4
4 Sub-Assemblies F and G Sub-Assembly J MK-0 w/jcs Stand Revision 04/05, Effective Date August 9, 2005 Page 42
5 PARTS LIST: Item Description Qty Part # *Rev A Accessories A Carton, Accessory Pack, * A2 Foam, Accessory Pack Carton * A3 Wrench, 5/6 Closed End * A4 A5 A6 Guard, Splash Wingscrew, /4-20 X /2 Washer, /4 SAE Flat * A7 A8 A9 A0 Pump, Water, G-50A Fitting, Plastic, /4 FNPT X /4 BARB Hose, Vinyl, /4 ID Clamp, Flow, /4-/ A Rip Guide, Large Die Cast 5975 * A2 Miter, Large Bullnose 5320 * A3 Owner s Manual, MK-0 Portable Tile Saw * A4 Card, MK Warranty Registration * A5 Label, Do Not Return * A6 Sell Sheet, Tile Accessory 5695 * A7 Blade, MK-00, 0 X 060 X 5/ * A8 Tag, Serial Number, Blank * A9 Clip, Table Lock, 30 deg * A20 Pan, Plastic, * A2 Plug, Rubber Drain * A22 Clamp, Holding, Pump * A23 Screw. Wing, ¼-20 x ½ * A24 Nut, Hex, ¼ * A25 Sheet, Set Up Instructions (Not shown in Exploded View) C Frames C Assembly, Portable Stand * D Posts D Post, DC, 0, MK Red * D2 Shaft, 0.63 Pivot, * D3 Screw, 3/8-6 X /2 Socket Head Set 5370 * D4 Spacer, 5/8X.385X * D5 Screw, 3/8-6 X 2 /2 Hex Head Cap * D6 Washer, 3/8 Split Lock * D7 Knob, 3/8-6 X.5 MK Adjustment * D8 Washer, 3/8 SAE Flat * D9 Plastic Post Cover 6057 E Stop, Cutting Head Kit, Stop 0 Cutting Head MK E Stop, 0 Cutting Head * E2 Screw, /4-20 X /4 Hex Head Cap 5745 * E3 Washer, /4 Split Lock 5259 * E4 Sheet, Cutting Head Stop Instruction IS * F Belt Guards F Belt Guard, MK * F2 Bracket, Inner Belt Guard, 00/0 586 * F3 Screw, /4-20 x 3/4 Hex Head Cap * F4 Screw, /4-20 x Hex Head Cap * F5 Washer, /4 Split Lock * * MK-0 w/jcs Stand Revision 04/05, Effective Date August 9, 2005 Page 43
6 F6 Washer, /4 SAE Flat * F7 Belt, 260J6 Micro-V 5894 * G Assembly, Blade Guard G Blade Guard, 0/ * G2 Tube, Water * G3 Screw, 5/6-8 X /2 Socket Head Set * G4 Elbow, /8 MNPT X /4 BARB 90 Brass * H Motors H Motor, -/2HP\20V\60Hz 6027 * H2 Pulley, 6J7 X 5/8 Bore 5824 * H3 Key, 3/6 x 3/6 x -/8 Square * H4 Screw, 5/6-8 X 3/8 Socket Head Set, Cup Point * H5 Label, Warning most motor..., 2 3/4 X 2 7/ * H6 Label, Caution, GFCI, X 2 / * H7 Label, Caution, 5 Amp Max., X 2-/ * H8 Label, Warning, Read Owner s Manual, -3/4 X 3-3/ * H9 Label, MK Service Info., 2 /8 X -3/ * J Assembly, Cutting Head J Cutting Head, DC, 00/0, MK Red * J2 Pin, Blade Shaft Lock * J3 Spring, Blade Guard Lock 5820 * J4 E-Ring, /4 Retaining * J5 Bearing, 7mm X 40mm X 2mm Ball (6203-2NSE) * J6 Shaft, Blade 00/ * J7 Flange, 2-3/8 Inner * J8 Flange, 2-3/8 Outer * J9 Nut, 5/8-8 Hex * J0 Pulley, 6J9 X 5/8 Bore 5899 * J Key, 3/6 x 3/6 x /8 Square * J2 Screw, 5/6-8 X 3/8 Socket Head Set, Cup Point * J3 Bumper, /2 Dia Rubber * J4 Screw, 5/6-8 X Hex Head Cap * J5 Washer, 5/6 SAE Flat * J6 Washer, 5/6 Split Lock * J7 Nut, 5/6-8 Hex * J8 Screw, 5/6-8 x 2 /2 Hex Head Cap, Full Thread 5748 * J9 Pivot, Blade Guard * J20 Washer, 3/8 SAE Flat * J2 Wingnut, 5/6-8 Nylock 5746 * J22 Strap, Motor Adjustment * J23 Screw, 3/8-6 X 3 /2 Hex Head Full Thread 5347 * K Guide Bars K Bar, 3/4 X 32 Guide, * K2 Cover, Guide Bar, 20 X * K3 Spacer, Guide Bar Cover, * K4 Screw, 5/6-8 X Hex Head Cap * K5 Washer, 5/6 Split Lock * K6 Washer, 5/6 SAE Flat * L Tables L Table, 00/ * L2 Washer, 5/6 SAE Flat * MK-0 w/jcs Stand Revision 04/05, Effective Date August 9, 2005 Page 44
7 L3 Washer, 5/6 Split Lock * L4 Screw, 5/6-8 X Hex Head Cap * M Assembly, Roller Wheel M Bracket, Roller Wheel 5402 * M2 Wheel, Roller 5799 * M3 Screw, /4-20 X /2 Hex Head Cap 594 * M4 Washer, /4 SAE Flat 595 * M5 Nut, /4-20 Hex 5893 * PARTS LIST FOR JCS STAND (SHOWN IN PAGE 4): Item Description Qty MK p/n - Assembly, Portable Stand, MK00/0/770EXP Weldment, Integrated Frame Weldment, Rear Support Weldment, Front Support Spring, Gas, 600N Fitting, End, Gas Spring Washer, 5/6 SAE Nut, Hex, Nylok, 5/ Screw, Hex, 5/6-8x Screw, Shoulder, 5/6x3/ Nut, Hex, Nylok, / Spacer, /2x5/6x-/ Washer, 3/8 SAE Wheel, 8x2-/ Spacer, 3/4x3/8x2-/ Nut, Hex, Nylok, 3/ Screw, Hex Hd, 3/8-6x Plug, Plastic, SQ., 0-4 Ga Plug, Plastic, SQ., 4-20 Ga Caster, Swivel, 3 w/ 3/8-6 Stem Bumper, Rubber Rivet, Dome Style, 3/6 Dia x Grip Screw, Hex Hd, 5/6-8x2-3/ Weldment, Vertical Support Plate, Spring Rivet, Dome Style, 5/32 Dia x Grip Pin, Locking Spring, /2x.04x Ring, Retaining, 3/8x Knob, Plastic Pin, Frame Locking Pin, Wheel Locking Ring, Retaining, /2x Spring,.600x.045x Cap, Vinyl, /2-9/6x3/ MK-0 w/jcs Stand Revision 04/05, Effective Date August 9, 2005 Page 45
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