Section 8. Parts A Issued 7/00. Manual V -MA -01 (formerly 7-505/6V -MA -01) E 2000 Nordson Corporation All rights reserved
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1 Section 8 E 000 Nordson Corporation A Manual V -MA -0 (formerly 7-505/6V -MA -0)
2 8-0 Manual V -MA -0 (formerly 7-505/6V -MA -0) A E 000 Nordson Corporation
3 8- Section 8. Introduction To order parts, call the Nordson Customer Service Center or your local Nordson representative. Use this five-column parts list, and the accompanying illustration, to describe and locate parts correctly. Using the Illustrated List Numbers in the Item column correspond to numbers that identify parts in illustrations following each parts list. The code NS (not shown) indicates that a listed part is not illustrated. A dash ( ) is used when the part number applies to all parts in the illustration. The six-digit number in the Part column is the Nordson Corporation part number. A series of dashes in this column ( ) means the part cannot be ordered separately. The Description column gives the part name, as well as its dimensions and other characteristics when appropriate. Indentions show the relationships between assemblies, subassemblies, and parts Assembly S Subassembly A S S Part S S S If you order the assembly, items and will be included. If you order item, item will be included. If you order item, you will receive item only. The number in the Quantity column is the quantity required per unit, assembly, or subassembly. The code AR (As Required) is used if the part number is a bulk item ordered in quantities or if the quantity per assembly depends on the product version or model. Letters in the Note column refer to notes at the end of each parts list. Notes contain important information about usage and ordering. Special attention should be given to notes. E 000 Nordson Corporation A Manual V -MA -0 (formerly 7-505/6V -MA -0)
4 8-. Crossover Assembly Use this listing to order replacement parts for the crossover assembly Frame/Crossover assembly, Model Frame/Crossover assembly, Model Assembly, Frame, Models 505/506 A Assembly, junction box A S Screw, fillister-head, / 4-0 x 0.75 in S Crossover, painted, Model S Crossover, PTFE-coated, Model 506V S Screw, hex-head, 7 / 8-4 x.5 in., cap S Lockwasher, split, in S Conduit, formed, 3 / 4 EMT S Connector, compression, 3 / 4 (Model 505) S Assembly, driveshaft, 5-gallon bulk melter S S Screw, w/nylok, set, 3 / 8-6 x 5 / 6 in S S Yoke assembly, upper, driveshaft S S Yoke assembly, lower, driveshaft S S Driveshaft S S Grease, lubricating silicone S Weldment, hose hanger S Screw, hex-head, 3 / 8-6 x.50 in., cap S Lockwasher, split, in S Speed reducer, worm gear, 30: S Screw, drive,.000 x 0.87 in S Collar, column, 5-gallon bulk melter S Screw, round-head, 8-3 x in S Nut, hex, machine, S Tag, warning, high pressure S Spring, compression, x 3.846OD x 0.9 in S Screw, cap, socket-head, 8-3 x in. 983 S Lockwasher, split, no S Nut, hex, machine, S Cap, end, vinyl S Seal, conduit fitting, 3 / 4 NPT S Clip, wire, flat, nylon,.750 x in S Clip, wire, molded nylon, in. diameter S Screw, hex-head, cap, M5 x 4 NS S Plate, mounting, electrical enclosure, 506V S U-bolt, 4 in., 5 / 6-4, dis NS S Washer, lock, split, M5 NS S Washer, flat, oversized, M5 NS S Screw, hex-head, 3 / 8-6 x.000, cap 4 NS S Washer, flat, ext, x 0.8 x Manual V -MA -0 (formerly 7-505/6V -MA -0) A E 000 Nordson Corporation
5 8-3 Item Part Description Quantity NS S Washer, lock, ext., split, 3 / 8 4 NS S Nut, hex, machine, 3 / NS S Screw, hex-head, machine, M8 x 5 NS S Washer, flat, reg, M8 5 NOTE A: Refer to separate parts list and illustration. NS: Not Shown Note View A--A (CROSSOVER) Hose Cable 3 ON PLATEN REMOVAL AIR PRESSURE OFF Fig. 8- Crossover Assembly A E 000 Nordson Corporation A Manual V -MA -0 (formerly 7-505/6V -MA -0)
6 Frame Assembly Use this parts list to order replacement parts for your frame assembly Frame Assembly, Models 505/ S Switch, limit, heavy duty NS 98 6 S Screw, pan-head, 0-3 x in. 33 S Actuator, limit switch S Connector, strain relief, / NPT S Connector, strain relief, 90_ S Frame, 506V S Shaft, air cylinder,.50 in. diameter A S Head, cylinder, 5-gallon S S Head, cylinder S S Scraper, wiper,.500 in. ID S S Packing, V-block,.500 in. ID S S Bushing,.500 ID x.000 OD x.000 in S S O-ring, Buna N S Ring, retaining, internal NS S Cable, shielded, 4-cond., pair, 0G S Screw, socket heat, 6-3 x / 4 in S Spacer,.900 x.60 x.000 in S Piston, 5-gallon S Seal, piston, 5-gallon S Ring, wear, in. OD S Screw, hex-head, 7 / 8-4 x.50 in. B S Lockwasher, split, in. B S O-ring, Buna N, x 3.88 x in. NS S Lubricant, O-ring, Parker, 4-oz. container C NOTE A: Lubricate with petroleum jelly. B: Lubricate with thread locking adhesive, part C: Coat inside of cylinders with this lubricant. NS: Not Shown Manual V -MA -0 (formerly 7-505/6V -MA -0) A E 000 Nordson Corporation
7 SECTION A--A DETAIL A A 6 ON PLATEN REMOVAL AIR PRESSURE OFF A 7 3 SEE DETAIL A A Fig. 8- Frame Assembly E 000 Nordson Corporation A Manual V -MA -0 (formerly 7-505/6V -MA -0)
8 Motor Assembly Use the following list to order parts for the motor assembly Motor assembly S Motor, electric, AC, / HP, 75 RPM S Screw, hex-head, 3 / 8-6 x.50, cap S Washer, lock, split e, 3 / S Conduit, flex, bulk, 3 / 8 in. ft S Connector, conduit S Seal, conduit fitting, / S Connector, 3 / 8 conduit Manual V -MA -0 (formerly 7-505/6V -MA -0) A E 000 Nordson Corporation
9 8-7 A 5 6 A View A--A A Fig. 8-3 Motor Assembly E 000 Nordson Corporation A Manual V -MA -0 (formerly 7-505/6V -MA -0)
10 8-8 Pump and Manifold Assembly SeeFigure Pump and manifold assembly, single, 5 / 6 in. ID hose Pump and manifold assembly, single, 5 / 8 in. ID hose Pump and manifold assembly, dual, 5 / 6 in. ID hose Pump and manifold assembly, dual, 5 / 8 in. ID hose 74 3 S Body, pump S O-ring, Viton, 3 3 / 8 x3 5 / 8 x / 8 in S Plate, pump, upper S Retainer, gerotor S Plate, pump, lower S Screw, socket-head, / 4-0 x.750 in. 6 A S Gerotor set, 6-tooth S Shaft, pump S O-ring, Viton, x.000 x in S Valve, relief, pressure,,500 psi ( 5 / 6 in. ID hose) S Valve, relief, pressure,,00 psi ( 5 / 6 in. ID hose) S S O-ring, Viton, x in. B S S O-ring, Viton, x 0.65 x in. B S Seal, shaft S Bearing, needle, open C S Key, woodruff S Bearing, needle, closed C S Screw, socket-head, / 4-0 x.000 in. A S Manifold, pump, single hose S Manifold, pump, dual hose S Screw, socket-head, / 4-0 x.500 in S Screw, socket set, 0-3 x 0.87 in S Block, coupling, shaft,.50 in. long S Washer, bearing S Conn., male, 37_, 9 / 6-8 x / NPT ( 5 / 6 in. ID) A, D S Conn., male, 37_, / 6 - x / NPT ( 5 / 8 in. ID) A, D S Plug, pipe, / NPT A, D S Plug, pipe, / 8 NPTF (single hose version only) A S Valve, manual, / 4 NPT E S Ring, retainer, internal S Key, / 8 x / 8 x / in S Seal, shaft NOTE A: Apply PTFE paste, part when installing. B: These parts are included with either pressure relief valve. C: Apply high temperature grease, part when installing. D: Two of these parts are included with a dual hose manifold and pump assembly. E: Apply PTFE tape, part when installing. Manual V -MA -0 (formerly 7-505/6V -MA -0) A E 000 Nordson Corporation
11 A Fig. 8-4 Pump Assembly E 000 Nordson Corporation A Manual V -MA -0 (formerly 7-505/6V -MA -0)
12 Platen Assembly Use the following information to order replacement parts for your platen assembly Platen Assembly S Thermostat Assembly 5 A S S Lockwasher S S Thermostat A S S Screw, fillister-head, 6-3 x in S S Paste, heat conductive S S Connector, wire, porcelain S Connector, temperature sensor, / 4 in. diameter S Sensor, RTD temperature, / 4 x S Screw, hex-head, 5 / 6-8 x.000 in S Platen, 00/45V S Sealant, joint, TFE, / 4 INC.75 ft S Seal, platen, 5-gallon A S Nut, hex, jam, 5 / S Spring, compression,.000 x 0.38 ID x 0.04 in S Tag, warning, disconnect power S Screw, drive,.000 x 0.87 in S Clamp, manifold S Lockwasher, split, 5 / S Nut, hex, regular, 5 / S Stud, 5 / 6-8 x in S Gasket, platen, 5-gallon S Adhesive, Loctite no S T-handle S Ring, retaining, external, push-on S Tray, bleeder valve S Adapter, T-handle NS S Plug, pipe, socket-head, 3 / 8 brass NS S Paste NOTE A: Refer to the recommended spares for listing of available options. NS: Not Shown Manual V -MA -0 (formerly 7-505/6V -MA -0) A E 000 Nordson Corporation
13 A Fig. 8-5 Platen Assembly E 000 Nordson Corporation A Manual V -MA -0 (formerly 7-505/6V -MA -0)
14 8-6. Junction Box Assembly Use this list to order parts for the junction box assembly Junction box assembly S Assembly, cover, junction box w/tag S S Screw, captive, S S Washer, retainer, no. 0 NS S S Rivet, pop NS S S Gasket, cover 4 ft. NS S S Cover, junction box S Screw, pan-head, 6-3 x 0.5 in S Lockwasher S Block, terminal, modular, -station S Socket, relay, 8-pin S Nut, hex, machine, S Block, terminal, 4-station S Cap/plug S Box, junction, crossover S Lockwasher, split, no S Nut, hex, machine S Lug, terminal ground S Tag, ground NS: Not Shown Manual V -MA -0 (formerly 7-505/6V -MA -0) A E 000 Nordson Corporation
15 DETAIL A (GROUND STUD ASSEMBLY) SEE DETAIL A A Fig. 8-6 Junction Box Assembly E 000 Nordson Corporation A Manual V -MA -0 (formerly 7-505/6V -MA -0)
16 Electrical Enclosure Assembly Use this list to order parts for the electrical enclosure assembly Enclosure assembly, basic, 506V S Tag, warning, disconnect power S Name plate, Nordson, oval S Nut, spring, push-on, NS 985 S Rivet, blind, 3 / 3 x A S Gasket, base, connector S Base, connector, Panel mount S Insert, connector, receptacle S Receptacle cover S Tag, ground S Nut, hex, machine, #0-3, brass S Lug, 45_ double, 0.50, S Washer, lock, e, split, # S Heat sink, mech, 506V S Terminal, wire, ground S Screw, pan-head, 0-3 x.000 in., brass S Mount, cable strap S Coupling,,000 NPS thread x.000 in S Screw, fillister-head, 6-3 x S Nut, hex, machine, # S Washer, lock, e, split, # S Connector, conduit 90_ male 7 S Seal, conduit fitting in. NOTE A: Use to fasten the disconnect power warning tag to the electrical enclosure. NS: Not Shown Manual V -MA -0 (formerly 7-505/6V -MA -0) A E 000 Nordson Corporation
17 (HEAT SINK) (DOOR GROUND STUD) ] (INNER PANEL GROUND STUD) A Fig. 8-7 Electrical Enclosure Assembly E 000 Nordson Corporation A Manual V -MA -0 (formerly 7-505/6V -MA -0)
18 Electrical Kit SeeFigure Kit, electrical, assembly, 506V S Screw, socket-head, 0-3 x.65 in S Screw, pan-head, 8-3 x 0.65 in S Screw, socket-head, 6-3 x in S Block, mounting, power board, 506V S Semimount, Triac, retainer, 3000V S Screw, pan-head, slotted, M4 x S Standoff, M4 x 6MM, round S Screw, socket-head, M4 x S Heatsink, machined, electrical box, 506V S Nameplate, information, S Rivet, pop, 3 / 3 x 0.50 in S Connector, 90_ elbow, / in. conduit S Tubing, poly, spiral cut, 0.60 ID ft S Connector, flex, conduit Manual V -MA -0 (formerly 7-505/6V -MA -0) A E 000 Nordson Corporation
19 Fig. 8-8 Electrical Kit A E 000 Nordson Corporation A Manual V -MA -0 (formerly 7-505/6V -MA -0)
20 Control Assembly SeeFigure Repair kit, control assembly A S Service kit, control-end frame S Nut, spring, U-type S Operator panel, standard, Vista S Power switch, 50 Vac, 6 A, panel-mounted S Power switch boot S Harness, power switch S Repair kit, display board S Screw, hex-head, slotted, M4 x 8 mm, w/nylon patch S Connector, 40-position (display board to control board) S Repair kit, control board S Screw, hex-head, slotted, M4 x mm, w/nylon patch S Service kit, software chip, Vista S Connector, 6-position (control board to power board) S Repair kit, power board, Vista S Screw, hex-head, slotted, M4 x mm, w/lock washer S Screw, hex-head, slotted, M4 x 6 mm, w/lock washer S Screw, socket-head, cap, M3 x 0 mm, w/nylon patch S Clamp, triac, power board S Voltage plug, power board, Vac, 3 B S Connector, plug, power board, 6-position, 5 mm S Fuse, power board, 5.0 A, fast-acting, 600 Vac C S Fuse, power board,.0 A, 50 Vac D S Fuse, power board, 6.3 A, fast-acting, 50 Vac 8 E S Bracket, ground wire 5 49 S Mount, cable strap (located on item 4) S Terminal, ground wire, 6--4, AWG NOTE A: Order this part for a complete control assembly. B: The appearance of this voltage plug will vary slightly depending on the voltage used. On units with 400 Vac 3 (without neutral) service, the plug is included in the contactor board harness. Refer to the next parts list, Unit-Specific List, for the part number of the contactor board harness. C: Fuses for hoses and guns (F through F8 on the power board). D: Fuses for tank heater (F and F on the power board). E: Fuses for main power (F9 and F0 on the power board). Manual V -MA -0 (formerly 7-505/6V -MA -0) A E 000 Nordson Corporation
21 B Fig. 8-9 Control Assembly E 000 Nordson Corporation A Manual V -MA -0 (formerly 7-505/6V -MA -0)
22 8-0 0.Warning Beacon See Figure Light tower S Light mounting tulip, alarm ind., stack S Light tube, 4 alarm ind., stack S Light, cover and base for alarm ind, S Light, alarm lens, green, stack S Light, alarm lens, orange, stack S Light, alarm lens, red, stack S Lamp, 4V, light tower S Gasket, light alarm, tulip mtg. NS S Harness, light tower assembly NS: Not Shown Manual V -MA -0 (formerly 7-505/6V -MA -0) A E 000 Nordson Corporation
23 Fig. 8-0 Warning Beacon Assembly A E 000 Nordson Corporation A Manual V -MA -0 (formerly 7-505/6V -MA -0)
24 8-. Platen Removal Assembly Use this list to order parts for the platen removal assembly Module, blow-off, 506V S Washer, flat, 0.80 x x in S Disconnect, stem protector S Screw, fillister-head, / 4-0 x in S Adapter assembly, blow-off, 506V S Nipple, / 4 NPT x.500 in. long S Adapter, bulkhead, / 4 NPT S Regulator, miniature, preset S Disconnect, bulkhead, keyed S Hose, line, air, / 4 in. ID 4ft S Fitting, barbed, / 4 in. ID S Elbow, male, / 4 NPT x in. tube S Valve, mechanical, / 4 NPT, -way S Connector, male, / 4 in. tube x / 4 NPT S Fitting, / 4 in. tube x / 4 in. hose S Hanger, hose S Tag, removal, platen S Tube, polyethylene, / 4 in. OD.5 ft A S Paste B NOTE A: Use for all fittings except where noted. B: Use on all tapered pipe threads. Manual V -MA -0 (formerly 7-505/6V -MA -0) A E 000 Nordson Corporation
25 ON PLATEN REMOVAL 3 AIR PRESSURE OFF A 8 A VIEW A--A Fig. 8- Platen Removal Assembly A E 000 Nordson Corporation A Manual V -MA -0 (formerly 7-505/6V -MA -0)
26 8-4.Pneumatic Assembly Use this list to order pneumatic parts Pneumatic assembly, 506V 97 9 S Elbow, male, / 4 in. tube x / 8 NPT S Connector, 3 / 8 NPT x / 4 in. tube S Bushing, 3 / 8 NPT x / 4 in. tube S Plug, / S Valve, air, 4-way, 3 position S Screw, socket-head, cap, M S Bushing, / 4 x / NPT S Connector, conduit, / x 3 / 8, S Conduit, 3 / 8 in. liquid tight 0.5 ft S Connector, conduit, / x 3 / 8, straight S Elbow, / 4 NPT x / 4 in. tube S Tube, poly, / 4 in S Strap, cable S Mount, cable S Tube, nylon, / S Connector, / 4 NPT x / 4 in. tube S Paste S Adapter S Elbow, / 4 NPT x / 4 in. tube S Nipple, steel, / 4 NPT S Disconnect, quick S Filter regulator, assembly S Screw, M5, hex-head S Washer, flat, M S Muffler S Clip, wire, nylon S Bracket, crossover guard S Screw, 0-4 x S Union, Y, / 4 x / 4 in. tube, plst S Connector, male, / 4 in. tube x / NPT Manual V -MA -0 (formerly 7-505/6V -MA -0) A E 000 Nordson Corporation
27 B Fig. 8- Pneumatic Assembly E 000 Nordson Corporation A Manual V -MA -0 (formerly 7-505/6V -MA -0)
28 8-6 3.Recommended Spare and Kits The following parts lists include spare parts and kits for the Model 505/506 pail melter/applicator. Spare and Kits for the Main Assemblies Reducer, speed, worm gear, 30: Filter/Regulator, / 4 NPTF, 5-50 psig Valve, rotary, hand, 4-way, / 4 NPT O-ring, Viton, x 3.88 x O-ring, Buna N (5-gallon cylinder heads) Motor, electric, / hp Pump and manifold assembly, single hose, 5 / 6 in. ID Pump and manifold assembly, single hose, 5 / 8 in. ID Pump and manifold assembly, dual hose, 5 / 6 in. ID Pump and manifold assembly, dual hose, 5 / 8 in. ID Pump, replacement, 00 psi, 5 / 8 in. ID hose 7 04 Pump, replacement, 500 psi, 5 / 6 in. ID hose 74 3 Body, pump Valve, relief, pressure, 00 psi ( 5 / 8 in. ID hose) 7 99 Valve, relief, pressure, 500 psi ( 5 /6 in. ID hose) Kit, service, uptime S O-ring, Viton, 3 3 / 8 x3 5 / 8 x / 8 in S O-ring, Viton, x.000 x in S O-ring, Viton, x in S O-ring, Viton, x in S Seal, shaft, 0.65 ID x 0.8 in. OD S Seal, shaft, 0.65 ID x in. OD S Grease, fluorinated, oz. tube Continued on next page Manual V -MA -0 (formerly 7-505/6V -MA -0) A E 000 Nordson Corporation
29 Kit, service, uptime plus S Kit, service, uptime 7 97 S Plate, pump, lower 7 96 S Plate, pump, upper S Bearing, needle, closed S Bearing, needle, open S Key, / 8 x / 8 x / S Key, woodruff, / 8 x / S Washer, bearing, 0.50 x x 0.06 in S Ring, retainer, internal S Shaft, pump S Gerotor set, 6-tooth 6 06 Thermostat, platen, 93 _C (00 _F) 6 07 Thermostat, platen, _C (50 _F) 6 08 Thermostat, platen, 49 _C (300 _F) 6 09 Thermostat, platen, 77 _C (350 _F) 6 0 Thermostat, platen, 04 _C (400 _F) Thermostat, platen, 3 _C (450 _F) 6 Thermostat, platen, 60 _C (500 _F) Sensor, temperature, RTD 7 79 Connector, sensor, temperature Seal, platen, rubber, 86 mm Seal, platen, rubber, 80 mm Seal, platen, TES, 86 mm Seal, platen, TES, 80 mm Seal, platen, TES, 305 mm E 000 Nordson Corporation A Manual V -MA -0 (formerly 7-505/6V -MA -0)
30 8-8 Supplies for Maintenance and Repair Tape, silicone, foam, high-temperature Lubricant, O-ring, Parker, 4-oz. can Sealant, Paste Grease, high-temperature Adhesive, retaining, cylindrical Adhesive, threadlocking Adhesive, threadlocking Gloves, protective 4.Replacement Listed in the following tables are the components that differ with the specific configuration of your melter/applicator. Transformers Part Description Note Transformer, 90/00/380/400/45 V Transformer, 40/480 V Transformer, 600 V Manual V -MA -0 (formerly 7-505/6V -MA -0) A E 000 Nordson Corporation
31 8-9 Platens - Model 505 Part Description Note Platen, 00/380/45 V, 80 mm Platen, 40/480 V, 80 mm Platen, 40/480 V, 80 mm Platen, 00/380/45 V, 80 mm Platen, 00/380/45V, 86 mm Platen, 40/480V, 86 mm Platen, 00/380/45V, 86 mm Platen, 40/480 V, 86 mm Platen, 00/380/45 V, 305 mm Platen, 40/480 V, 305 mm Platen, 00/380/45 V, 305 mm Platen - Model 506 Part Description Note Platen, 00/380/45 V, 80 mm Platen, 40/480 V, 80 mm Platen, 00/380/45 V, 86 mm Platen, 40/480 V, 86 mm Platen, 00/380/45 V, 305 mm Platen, 40/480 V, 305 mm Platen, 40/480 V E 000 Nordson Corporation A Manual V -MA -0 (formerly 7-505/6V -MA -0)
32 Hose Lists The following parts lists include hoses for the Model 505/506 pail melter/applicator. Hoses for Manual Guns See Figure Manual Hose, 0 ft, 5 / 6 in. ID Manual Hose, 6 ft, 5 / 6 in. ID Manual Hose, 4 ft, 5 / 6 in. ID Manual Hose, 30 ft, 5 / 6 in. ID Manual Hose, 0 ft, 5 / 8 in. ID Manual Hose, 6 ft, 5 / 8 in. ID Manual Hose, 4 ft, 5 / 8 in. ID Manual Hose, 30 ft, 5 / 8 in. ID Manual Hose, 0 ft, 5 / 6 in. ID A Manual Hose, 6 ft, 5 / 6 in. ID A 7 37 Manual Hose, 0 ft, 5 / 8 in. ID B 7 38 Manual Hose, 6 ft, 5 / 8 in. ID B 7 39 Manual Hose, 4 ft, 5 / 8 in. ID B NOTE A: Equipped with corrugated cover for additional protection from abrasion. B: For use with Series A- handguns only. 470 Fig. 8-3 Manual Gun Hose Manual V -MA -0 (formerly 7-505/6V -MA -0) A E 000 Nordson Corporation
33 8-3 Hoses for Automatic Guns See Figure Automatic Hose, 0 ft, 5 / 6 in. ID Automatic Hose, 6 ft, 5 / 6 in. ID Automatic Hose, 4 ft, 5 / 6 in. ID Automatic Hose, 30 ft, 5 / 6 in. ID Automatic Hose, 0 ft, 5 / 8 in. ID Automatic Hose, 6 ft, 5 / 8 in. ID Automatic Hose, 4 ft, 5 / 8 in. ID Automatic Hose, 30 ft, 5 / 8 in. ID 470 Fig. 8-4 Automatic Gun Hose E 000 Nordson Corporation A Manual V -MA -0 (formerly 7-505/6V -MA -0)
34 8-3 Transfer Hoses See Figure Transfer Hose, 0 ft, 5 / 8 in. ID A Transfer Hose, 6 ft, 5 / 8 in. ID A Transfer Hose, 4 ft, 5 / 8 in. ID A Transfer Hose, 30 ft, 5 / 8 in. ID A NOTE A: Transfer hoses are used only when there is no gun at the end of the hose Fig. 8-5 Transfer Hose 4706 Manual V -MA -0 (formerly 7-505/6V -MA -0) A E 000 Nordson Corporation
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