PARTS LIST FOR LN-25 LN-25

Size: px

Start display at page:

Download "PARTS LIST FOR LN-25 LN-25"

Clifton Thomas
6 years ago
Views:

1 P-374 P-374 PARTS LIST FOR

2 IN IN/MIN WIRE FEED MORE T IN/MIN. USED. cross P-374-A P-374-A ILLUSTRATION OF SUB-ASSEMBLIES DESIRED IN/MIN ARC VOLTS USED 7 M WIRE SPEED CALIBRATED CONSTANT WIRE SPEED FOR CV POWER SOURCE (HI of LOW RANGE) CC WIRE SPEED SETTING WIRE SPEED CALIBRATED PER GRAPH VARIABLE WIRE SPEED FOR CC POWER SOURCE PRESETTING CC MODE WIRE SPEED: Select horisontal line for DESIRED Select diagonal line for ARC VOLTS Determine vertical line where lines This vertical line is CC WIRE SPEED SETTING, on front dial. Set switch to CC, and set proper at VOLTS.) example ARC VOLTS (See for IN/MIN while weldi 5 COLD INCH

3 P-374-A.1 P-374-A.1 For Code: Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed. Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine. Sub Assembly Item No SUB ASSEMBLY PAGE NAME PAGE NO. CODE NO. Option Equipment Miscellaneous Items P374-B.1 P374-B.2 Case Assembly P374-C K430-2 Gas Solenoid Kit P374-D Reel stand Assembly P374-E Box Cover Assembly P374-F Case Door Assembly P374-G Wire Drive Assembly P374-H Case Front Panel Assembly P374-J

4 P-374-A.2 P-374-A.2 For Code: Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed. Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine. Sub Assembly Item No. SUB ASSEMBLY PAGE NAME PAGE NO. CODE NO. K431-1 Remote Output Control Module P374-K 42 Volt Remote Control Module P374-L K432 Remote Control Cable P374-M K439 Remote Cable Extension (50 ) P374-N K433 Power Source Remote Box P374-P K443-2 Contactor Kit P374-U

5 NOTES

6 P-374-B.1 OPTIONAL EQUIPMENT LISTING P-374-B.1 Miscellaneous Options Available for your machine are listed below: # Indicates a change this printing. DESCRIPTION PART NUMBER * Gas Solenoid Kit (for K428 Only) Order K430-2 Gas Flow Timer Kit Order K434-1 Remote Output Control Kit Order K VAC Power Source Remote Box Order K433 Remote Control Cable Assembly Order K432 Remote Extension Cable Assembly Order K439 Internal Contactor Kit (For K428 or K446 Models above codes 9200 Only) Order K443-2 Ω42V Remote Output Control Module Order K624-1 Remote Control Cable Assemblies Order K625, K626, K627 + Pulse Power Adapter Kit Order K460-1 Pulse Power Cable Assembly Order K461 Remote Voltage Control Kit (with Terminal Strip) Order K444 Remote Voltage Control Kit (with 6 Pin Amphenol Connector) Order K444-1 Remote Voltage Control Kit (with 14 Pin Amphenol Connector) Order K444-2 Spindle Adapter for 14 lb Coils Order K435 Spindle Adapter for 8 O.D. Spools Order K468 Jumper Plug Kit Order K484 Rear Handle Kit (Codes 9383 and above) order K577-1 Readi-Reel Adapter Order K363-P * See S.O. for Length + For K428 or K446 Models: Requires K461. Cannot be used with K431-1, k443-2, or K444 Options Installed. Not required if using K431-1 or K Requires K625- [ ], K626- [ ], or k627- [ ] Power Input Cable Assembly. Ω Cannot be used with k439 or K443-2 Contactor Kit>

7 P-374-B.2 MISCELLANEOUS ITEMS (THESE ITEMS ARE NOT ILLUSTRATED) P-374-B.2 # Indicates a change this printing. Recommended Spare Part are Highlighted Bold Use only the parts marked x in the column under the heading number called for in the model index page. DESCRIPTION PART NO. QTY Miscellaneous Leads & Sleeving (K433) S X ESD Snubber Assembly (Code 10556) S X Wiring Diagram L X Strain Relief Clamp S X Strain Relief Bracket S X

8 P-374-C P-374-C Case Assembly A 3 5C 8 9 2A 11D 18A 1B 1A 3B 2D 2C 2B A 10 11C A 14 11B Part of 6 15

9 P-374-C.1 P-374-C.1 # Indicates a change this printing. Recommended Spare Parts are Highlighted in Bold Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Handle Assembly S X 1A Flat Head Screw CF X 1B Handle Insulator T X 2 Gun Holder M X 2A Self Tapping Screw S X 2B Self Tapping Screw S X 2C Plain Washer S X 2D Lead Clamp T X 3 Door Latch S X 3A Self Tapping Screw S X 3B Insulated Latch Nut T X 5C Plug Button T X 6 Cold Inch Switch Assembly S X 8 Plug Button T X 9 Caution Decal T X 10 Case G X 11 Box Panel L X 11A Support Nut S X 11B Bushing T X 11C Bushing T X 11D Self Tapping Screw S X 12 Cable Hanger T X 13 Toggle Switch T X 14 #10-24 Speed Nut T X 15 Skid S X 15A Insulated Fastener T X 17 Jumper Plug T X 18 Control P.C. Board Assembly G3425- [ ] 1 X 18A Self Tapping Screw S X 19 Logo decal S X 20 Warning Decal S X Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates.

10 P-374-D P-374-D K Gas Solenoid Kit Part of 8 4

11 P-374-D.1 P-374-D.1 # Indicates a change this printing. Recommended Spare Parts are Highlighted in Bold Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Gas Solenoid & Support Assembly M X 1 Solenoid Valve Assembly S X 2 Female Connector T X 3 Hose Nipple (Male) T X 4 Flex Tubing T X 5 Solenoid Locking Plate S X 6 Solenoid Support Plate S X 7 Gas Purge Decal T X 8 Plug & Lead Assembly S X

12 P-374-E P-374-E Reel Stand Assembly 1 7A 7B 7C A 9 2A 2B 3B

13 P-374-E.1 P-374-E.1 # Indicates a change this printing. Recommended Spare Parts are Highlighted in Bold Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Reel Stand Assembly M X 2A Contactor Bracket M X 2B Insulated Fastener T X 2C Support Nut (Not Shown) S X 3A Output Terminal Assembly T X 3B Thread Forming Screw S X 4 Thread Forming Screw S X 5 Brake Plate S X 6 Spindle Shaft S X 7A 1/2-13 x 1.50 Hex Head Cap Screw CF X 7B Lock Washer E106A-15 1 X 7C Plain Washer S X 8 Friction Washer S X 9 Spindle M X 10 Keyed Washer T X 11 Spring T X 12 Thumb Screw T14813-A 1 X 13 Retaining Collar M A 1 X 14 Readi-Reel Adapter K363-P 1 X 15 Cable Assembly S X 16 Contactor Assembly, Includes: M X Contactor M X 17 #10-32 x.25 Round Head screw CF X 18 Lock Washer (Not Shown) E106A-1 2 X 19 Bus Bar S X 20 1/2-13 Hex Nut CF X

14 P-374-F P-374-F Box Cover Assembly 5 2 1A 2A 1B DESIRED IN/MIN ARC VOLTS USED T COLD INCH M WIRE SPEED CALIBRATED IN IN/MIN CONSTANT WIRE SPEED FOR CV POWER SOURCE (HI of LOW RANGE) CC WIRE SPEED SETTING WIRE FEED MORE WIRE SPEED CALIBRATED PER GRAPH VARIABLE WIRE SPEED FOR CC POWER SOURCE PRESETTING CC MODE WIRE SPEED: Select horisontal line for DESIRED Select diagonal line for ARC VOLTS IN/MIN. is WIRE cross. line SPEED This vertical CC Determine vertical line where lines USED. set switch Set CC, proper to and SETTING, on front dial. ARC VOLTS while weldi (See example for 375 IN/MIN at 29 VOLTS.) 3 4

15 P-374-F.1 P-374-F.1 # Indicates a change this printing. Recommended Spare Parts are Highlighted in Bold Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY A Stud Cover S X 1B Thread Forming Screw S X 1C #10-24 Speed nut (Not Shown) T X 2 Box Cover L X 2A Thread Forming Screw S X 3 CC Mode Decal M X 4 Cold inch Decal T X 5 Contactor Cover S X

16 P-374-G P-374-G Case Door Assembly C 2B A

17 P-374-G.1 P-374-G.1 # Indicates a change this printing. Recommended Spare Parts are Highlighted in Bold Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Door & Hinge Assembly, Includes:(Items 1, 2, 4, & 6) L X 1 Hinge Insulator S X 2 Hinge T8755-BT 1 X 2A #6-32 Pan Head Screw CF X 2B Lock Washer T X 2C #6-32 Hex Nut CF X 3 Drive Roll Decal S X 4 Case Door L X 5 Logo Decal S X 6 Door Hinge Strip S X 7 Warning Decal T X 8 Gun Warning Decal T X

18 P-374-H P-374-H Wire Drive Assembly 16A 16B 16C 14A 14B 14 15A 15A A 9A 9B 12A 12 10A 13A 9 1 2C 2B 2A A 23C 23B 22 1A A 19A 19B 19C 22A 22B 20A 16D 16E Old Style 16

19 P-374-H.1 P-374-H.1 # Indicates a change this printing. Recommended Spare Parts are Highlighted in Bold Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Wire Drive Assembly L X Includes items 1, 10A, 13A-14B, & 16-20A) 1 Motor & Gearbox Assembly L X (Includes items 2-2C, 9-9B, & 22-24) 1A Insulated Fastener T X 2 Drive Motor Assembly, (Includes 3-8A) M X 2A #10-24 Round head Screw CF X 2B Lock Washer E106A-1 3 X 2C Plain Washer S X 3 Drive Motor Not Sold Separately 1 X 4 Brush & Spring Assembly M16718-F 2 X 5 Brush Cap M14907-G 2 X 6 Plain Washer S X 7 Ring Magnet S X 8 Pinion Gear S X 8A Roll Pin T X 9 Cover & Flange Assembly S X 9A Hex Head Cap Screw CF X 9B Lock Washer E106A-2 2 X 10A Drive Screw S X 12 Collar Assembly S X 12A Sems Screw T X 13A Thumb Screw T X 14 Idle Roll Assembly S X (Includes 15 & 15A) 14A Speed Clip T X 14B Groove Pin T X 15 Bearing & Shaft Assembly T X 15A Drive Screw S X 16 Quick Release Assembly M X 16A Hex Head Cap Screw CF X 16B Pivot Spacer S X 16C Plain Washer S X 16D Torsion Spring S X 16E Latch S X 17 Locator Bushing T X 18 Molded Hand Screw T X 19 Conductor Block S x 19A 1/4-20 Hex Head Cap Screw CF X 19B Lock Washer E106A-2 2 X 19C Plain Washer S X 20A Hex Head Cap Screw CF X 21A #10-24 Sems Screw T X 22 Cover & Flange Assembly S X 22A 1/4-20 Hex Head Cap Screw CF X 22B Lock Washer E106A-2 1 X 23 Switch Mounting Housing Assembly S X 23A #10-24 Round Head Screw CF X 23B Lock Washer E106A-1 1 X 23C Plain Washer S X 24 Hall Effect Switch Assembly S X #

20 P-374-H.2 P-374-H.2 # Indicates a change this printing. Recommended Spare Parts are Highlighted in Bold Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Outgoing Outgoing Incoming Wire Conversion Drive No. Guide Guide Insert Middle Guide Size Kit Roll Req d Tube L (Loose) Guide Tub Assembly.030S KP S M S S & M T F S L.035S KP S M S S & M T S L.035C KP C M S S & M T F S L.023/.025S KP S M S S & M T F S L.068,5/64,3/32 KP655-3/32 M /32 4 S /32 S /64 & M /32 T /64F S /64L.052S KP S M S S & M T F S L.052C KP C M S S & M T F S L 1/16 KP655-1/16 M /16 4 S /16 S /16 & M /16 T /16F S /16L 1/16A KP656-1/16A M /16A 2 S /16 S /16 M /16 T /16F 3/64A KP656-3/64A M /64A 2 S S M T F.035A KP A M A 2 S S M T F Includes T14984 Spacer for older versions of the LN

21 NOTES

22 P-374-J P-374-J Case Front Panel Assembly 2 3B 3 3A A } 23 8 Part of A 22 Part of 17 21A } 17A A & 15 1A 16

23 P-374-J.1 P-374-J.1 # Indicates a change this printing. Recommended Spare Parts are Highlighted in Bold Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Case Front Panel L X 1A Self Tapping Screw S X Contactor P.C. Board Assembly, Includes S21415-[ ] 1 X (Items 2 & 3-3B) 2 Bracket S X 2A Self Tapping Screw S X 3 Contactor P.C. Board L10863-[ ] 1 X 3A Self Tapping Screw S X 3B Plastic Expansion Nut S X 5 Cable Tie Mount T X 6 Toggle Switch T X 7 Potentiometer T X 8 Drive Screw S X 9 Polarity Switch Shield S X 10 Toggle Switch T X 15 Trigger Connector S X 15A Self Tapping Screw S X 16 Warranty Decal S X 17 Bulkhead Connector Assembly T X 17A Self Tapping Screw S X 19 Nameplate M X 19A Thread Forming Screw S X 20 Voltmeter M X 21 Ground Lead Assembly, Includes: S X Ground Clamp M X 21A Grommet T X 22 Plug Button T X 23 Control Knob S X Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates.

24 P-374-K K431-1 REMOTE OUTPUT CONTROL P-374-K # Indicates a change this printing. Recommended Spare Parts are Highlighted in Bold Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Remote P.C. Board with Brackets, Includes: S X P.C. Board M16295-[ ] 1 X Self Tapping Screw S X Remote Connector Assembly, Includes: M X Potentiometer T X Connector (6 Pin) S X Plug Housing S X Insulating Washer S X Potentiometer Insulation S X Self Tapping Screw S X Knob S X Lead Clamp T X Self Tapping Screw S X Plain Washer S X Plug & Lead Assembly (Blue) S X Plug & Lead Assembly (Red) S X Plug & Lead Assembly (White) S X Jumper Plug T X Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates.

25 P-374-L 42 VOLT REMOTE CONTROL P-374-L # Indicates a change this printing. Recommended Spare Parts are Highlighted in Bold Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Remote Control P.C. Board with Standoffs, Includes: S X Remote Control P.C. Board Assembly L9244-[ ] 1 X P.C. Board Mounting Bracket S X Plastic Expansion Nut S X Self Tapping Screw S X Potentiometer & Connector Assembly, Includes: M X Potentiometer T X Receptacle S X Insulating Washer S X Potentiometer Insulation S X Receptacle & Lead assembly S X Plug & Lead Assembly S X Plug & Lead Assembly S X Control Knob S X Self Tapping Screw, #8 1/2 Long S X Self Tapping Screw, #6 3/8 Long S X Self Tapping Screw, #6 3/4 Long S X Lead Clamp T X Plain Washer S X Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates.

26 P-374-M P-374-M # Indicates a change this printing. Recommended Spare Parts are Highlighted in Bold Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Remote Cable Assembly, Includes: K432 - (Specify Length) Polarized Socket Connector S X Polarized Pin Connector S X Connector to Cable Clamp S X

27 P-374-N K439 REMOTE CABLE EXTENSION (50 ) P-374-N # Indicates a change this printing. Recommended Spare Parts are Highlighted in Bold Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Remote Cable Extension, Includes: K439 Polarized Connector S X Polarized Pin Connector S X Connector to Cable Clamp S X #

28 P-374-P P-374-P K433 Power Source Remote Box A 3A 6A 1A 3 5B { 9B 9C 5 5C 6D 2 8 9A B 6C Part of A

29 P-374-P.1 P-374-P.1 # Indicates a change this printing. Recommended Spare Parts are Highlighted in Bold Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Connector S X 1A Self Tapping Screw S x 2 Box Connector T X 3 Control Box Case L X 3A Self Tapping Screw S X 4 Warning Decal T x 5 Transformer Assembly S X 5A Round Head Screw CF X 5B Lock Washer T4291-A 2 X 5C #8-32 Hex Nut CF X 6 Relay S X 6A Round Head Screw Cf X 6B Plain Washer S X 6C Lock Washer E106A-13 2 X 6D #6-32 Hex Nut CF X 7 Fuse Holder S X 8 Slow Blow Fuse T X 9A Thread Forming Screw S X 9B Lock Washer T X 9C #10-24 Hex Nut CF X 10 Control Box Base S X 11 Nameplate S16622-C 1 X 11A Self Tapping Screw S X

30 NOTES

31 P-374-U K443-2 CONTACTOR KIT P-374-U # Indicates a change this printing. Recommended Spare Parts are Highlighted in Bold Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Contactor Assembly M X Cable Assembly (Contactor to Gear Box brass Block) S X Cold Inch Switch Assembly S X Decal (Caution) T X Decal (Cold Inch) T X Contactor P.C. Board with Standoffs S X Self Tapping Screws (Mounts P.C. Board to Case Front)S X Installation Instructions L X Handling Instructions T X Plug & Lead Assembly S X Plug & Lead Assembly S X Contactor Cover S X Bus Bar S X E1159/B Sleeving CS X Wiring Diagram M X #10-32 x.25 Round Head Screw CF X Lock Washer E106A-1 2 X

32 NOTES

PARTS LIST FOR VIPER VIPER

PARTS LIST FOR VIPER VIPER P-336 P-336 PARTS LIST FOR P-336-A P-336-A ILLUSTRATION OF SUB-ASSEMBLIES 6 3 1 5 2 4 P-336-A.1 P-336-A.1 For Codes: 10597 to 10635 Do Not use this Parts List for a machine if its code number is not listed.