MODEL CMA-44 PARTS MANUAL Rev 2.13
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1 MODEL CMA-44 PARTS MANUAL Rev 2.13 CMA DISHMACHINES KNOTT AVENUE GARDEN GROVE, CALIFORNIA FAX
2 Table of Contents CMA PARTS MANUAL Initial Parts Kit (P/N ) Exploded View Drawings Cabinet Assembly Control Box Assembly Curtain and Optional Vent System Temperature Control System Pump Assembly Drain System Assembly Plumbing System Assembly Wash System assembly Rocker Arm Assembly Trip Switch Assembly Old Style Trip Switch Assembly New Style Paddle Switch Assembly TABLE LIMIT SWITCH INSTRUCTIONS (P/N ) CORNER FEED TABLE (OPTIONAL FACTORY INSTALLED ONLY) DRAIN WATER TEMPERING KIT (OPTIONAL)
3 Parts Manual 1. Parts Manual 1.1. Initial Parts Kit (P/N ) P/N DESCRIPTION Qty Pump Motor, 1HP, 3Ph, 60 Hz, 220V Pump Seal Kit Slip Joint Nut Gasket Micro Switch CMA-44 Power Rocker Switch, Red CMA-44Heater Rocker Switch, White Kynar Reed Switch Gray, 110/220V, Kynar Reed Switch Black, 110/220V, ½ Water Solenoid Repair Kit JE ¾ & ½ Solenoid Coil JE 220V Thermometer (Capillary) Pump O-Ring Gasket ½ Vac Breaker Repair Kit Watts Contactor, 30-Amp Toggle Switch SPDT 20AMP CMA-44P Motor Contactor, 220V Fuse, 3-Amp/250V Slow Blow Immersion Heater, 3Ph/1Ph, V, 10kW Second Timer Relay Liquid Level Switch, SS CMA Motor 1/3Hp /460 60hz 3ph Cam Bearing, SS Swivel Hook Spring Assembly 1 MODEL CMA-44 Part Manual rev /30/05 Page 4
4 1.2. Exploded View Drawings Cabinet Assembly REQ D P/N DESCRIPTION CMA-44P Frame Stand L-R CMA-44P Pan REQ D P/N L-R Heater Cover DESCRIPTION R-L CMA-44P Pan R-L Heater Cover L-R CMA-44P Wrapper Strainer Basket, Wash/Rinse R-L CMA-44P Wrapper Drip Chute Door Drip Chute Gasket Wrapper Shield Foam Tape Door Guide Drain Valve Handle Support Door Guide Plastic Gearbox Cover Mount (Optional) Door Latch Bracket Gearbox Cover (Optional) Door Handle Door Latch /4-20 x 1/2 Trusshead Bolt Scrap Trap Body Molded /4 Washer, SS Scrap Trap Holder /4-20 Nylon Lock Nut Scrap Trap Drawer Molded Tray Track Rail Splash Shield /4-20 x 5/8 Hex Head Bolt Reed Switch Magnet Overflow Chute Gasket Kynar Reed Switch Only 110/ L-R Overflow Chute Splash Shield Clip R-L Overflow Chute Scrap Trap Cover SS 17 MODEL CMA-44 Part Manual rev /30/05 Page5
5 Control Box Assembly Control Box w/lid Control Box Sponge, Long Motor Contactor, 220V Control Box Sponge, Short Contactor, 30-Amp Rocker Switch, White Thermometer Rocker Switch Hole Plug Thermometer Bracket Power Rocker Switch, Red Pole Terminal Block Lock, Keyless Timer Relay Override Switch Fuse, 3-Amp/250V Slow Blow Toggle Switch Rubber Boot /3 HP Overload Relay 1.2amp-1.8Amp Starter DIN Rail MODEL CMA-44 Part Manual rev /30/05 Page6
6 Curtain and Optional Vent System REQ D P/N DESCRIPTION REQ D P/N DESCRIPTION Splash Shield (Optional) Hood Adapter set of Curtain, 20-5/8 x (Optional) Conveyor Motor Cover Kit Curtain, 20-5/8 x Dual Curtain Holder (Right to Left) Curtain, 24-5/8 x Dual Curtain Holder (Left to Right) Double Curtain Splash Guard Bracket Dual Curtain Rod Stop Curtain Rod, Short x 1/2" Pan Head Screw Curtain Rod, Long Nylon Lock Nut MODEL CMA-44 Part Manual rev /30/05 Page7
7 MODEL CMA-44 Part Manual rev /30/05 Page8
8 Temperature Control System Immersion Heater, 3Ph, 240V, 10kW* Thermostat Bracket Liquid Level Switch, SS Heater Gasket Thermostat 12KW Heater /16 18 x 1 Hexhead Bolt Thermometer /16 18 Nylon Nut Liquid Level Switch Shield /16 SS washer * Includes P/N Thermostat w/c can be ordered separately MODEL CMA-44 Part Manual rev /30/05 Page9
9 Pump Assembly Pump Motor, 1HP, 3Ph, 60 Hz, 220V /4 SS Washer Pump Base Mount /4-20 Nylon Lock Nut Pump Seal Kit /8-16 x 3/4 SS Hex Head Bolt Pump O-Ring Gasket /16-20 Thin Nylon Lock Nut CMA-44 Water Pump Impeller /8 Male Plug Pump Cover Ford Adapter, MIP x PJ Tube Slip Joint Nut Gasket Compression Gasket Compression Nut, , 90 Elbow* Motor Support Bracket Motor Assembly, 1HP, 3Ph, 220V, 60 Hz** /4-20 x 1/2 Hex Bolt Slip Joint Nut Friction Ring /4 Lock Star Washer *For CMA-44 R-L only. **Includes Items 1, 2, 3, 4, 5 and 14. MODEL CMA-44 Part Manual rev /30/05 Page10
10 Drain System Assembly REQ D P/N DESCRIPTION REQ D P/N DESCRIPTION Drain Manifold /4-20 Lock Nut Waste Drain Valve /4 Washer, SS /2 x 2 No Hub Dynamite Plug, Drain Pipe Support Bracket /4-20 x 1/2 Hex Head Bolt Hose Clamp MODEL CMA-44 Part Manual rev /30/05 Page11
11 Plumbing System Assembly /2 Water Solenoid Valve 220V, JE* /2 x 3 SS Nipple Water Solenoid Valve Coil, 220V, ½ & ¾ Mixing Chamber, 1/2 SS /2 Water Solenoid Valve Bonnet /8 Male Plug /2 Water Solenoid Valve Repair Kit /4 Jamb Nut, Brass /2 Close Nipple, Brass /4 x 5 Brass Nipple /2 90 Elbow, F x F, Brass /4 90 Street Elbow /2 Vacuum Breaker, Watts** /4 x 8 Nipple, Brass 7A /2 Vacuum Breaker Repair Kit /4 90 Elbow, F x F, Brass 7B /2 Vacuum Breaker Bonnet /4 Vacuum Breaker*** /2 x 1/2 x 3/4 F x F x F Tee, Brass 25A /4 Vacuum Breaker Repair Kit /2 Pressure Regulator 25B /4 Vacuum Breaker Bonnet Thermometer (Capillary) 25C Vacuum Breaker Cap /2 x 1/4 Bushing 25D x 1/4 SS Panhead Screw Pressure Gauge /2 x 2 Nipple, Brass /4 Ball Valve, 3-piece /4 x 3-1/2 Nipple, Brass /2 Tee, F x F x F Coupling 3/4 Brass Plumbing Support Bracket Water Solenoid Plunger with Spring /2 Union, SS Nipple, Brass, 1/2 x 2-1/2 *Includes Items 2, 3 and 4. ***Includes Items 25A, 25B, 25C and 25D. **Includes Items 7A, 7B, 25C and 25D. MODEL CMA-44 Part Manual rev /30/05 Page12
12 Wash System assembly Spray Arm End Cap Final Rinse Tube, 23-1/ Socket Bracket, Double /2" 90 Elbow, F x F, SS Socket Bracket, Single Wash Manifold Spay Arm Pre-wash Manifold Square Manifold Gasket Ford Adapter, MIP x PJ Tube** /2 Cap, Brass 16A Compression Gasket Final Rinse Spay Arm* Shoulder Bolt 7A Final Rinse Spray Jets, SS /4" SS Washer /2 Coupling /4-20 Nylon Lock Nut /2" Jamb Nut, Brass Long Support Bracket /2" Close Nipple, SS Mixing Chamber, 1/2" SS /2 F x F x F Tee, SS /8 Maze Plug *Includes Item 7A MODEL CMA-44 Part Manual rev /30/05 Page13
13 Rocker Arm Assembly Conveyor Drive Assy, 220V, 60Hz, 3Ph* /4-20 Nylon Lock Nut Motor, 1/3HP, 220V, 60Hz, 3Ph Conveyor Bar Gear Reducer, Right Conveyor Dog, SS Gear Reducer, Left Left Conveyor Bar Bracket Rocker Arm Cam Right Conveyor Bar Bracket Cam Bearing, SS Conveyor Bar Slide Bearing /16-18 x 1/2" Socket Set Screw Conveyor Dog Bearing Keyway Cam /8 Nylon Lock Nut /16-20 Hex Lock Jam Nut /8-16 x 1-3/4 Hex Head Bolt Rocker Arm /4" SS Washer Rocker Arm Spacer /4-20 x 5/8 Hex Head Bolt /8 ID External Lock Ring /4-20 x 1-3/4 Hex Head Bolt ID Brass Washer Rack Saver Rocker Arm Rocker Arm Shaft Bearing Rack Saver Clutch Bar Bearing Shaft Swivel Hook Spring Assembly /4" Lock Star Washer Complete Rack Saver Rocker Arm Assy /4-20 x 3/4" Hex Head Bolt /4-20 Nylon Lock Nut** /2-13 x 3-1/ /4-20 x 3/4" Hex Head Bolt** /2-13 Nylon Lock Nut Cam Guide *Includes Items 2 through 8. **Number required is for Complete Rack Saver Rocker Arm Assembly only. MODEL CMA-44 Part Manual rev /30/05 Page14
14 Trip Switch Assembly Old Style REQ D P/N DESCRIPTION REQ D P/N DESCRIPTION Trip Switch Assembly* Large Ring Trip Switch Bearing Micro Switch Switch Sleeve, Brass M-2 Micro Switch Support Bracket Bearing Nut Nylon Lock Nut Shaft Extender, Threaded x 5/8 Pan Head Screw Lock Ring Adjustable Cam x 1 Pan Head Screw Hex Nut *Includes Items 2, 3, 4 and 8. MODEL CMA-44 Part Manual rev /30/05 Page15
15 Trip Switch Assembly New Style Actuator Arm x 3/8 Pan Head Screw Reed Switch Magnet (SS) Actuator Bracket Reed Switch Reed Switch Bracket Nylon Lock Nut ¼ SS Washer ¼ 20 x ½ Hex Head Bolt ¼ 20 Nylon Lock Nut REQ D P/N DESCRIPTION Actuator Arm x 3/8 Pan Head Screw Reed Switch Magnet (SS) Actuator Bracket Reed Switch Reed Switch Bracket Nylon Lock Nut ¼ SS Washer ¼ 20 x ½ Hex Head Bolt ¼ 20 Nylon Lock Nut MODEL CMA-44 Part Manual rev /30/05 Page16
16 Paddle Switch Assembly 1A Paddle with Magnet, R-L Shoulder Bolt 1B Paddle with Magnet, L-R 8A Paddle Switch Assembly, R-L Paddle Support Brackets 8B Paddle Switch Assembly, L-R Kynar Reed Switch Lock Nut PS Reed Switch Bracket Kynar Reed Switch Magnet /4-20 x 3/4" Hex Head Bolt Nylon Lock Nut /4-20 Nylon Lock Nut MODEL CMA-44 Part Manual rev /30/05 Page17
17 2. Table Limit Switch Instructions (P/N ) MODEL CMA-44 Part Manual rev /30/05 Page 18
18 QTY P/N DESCRIPTION 1 12 FT Conduit 3/8 sealtite ST-3/8 straight connector ST-90 deg.3/8 connector Fork tongue connector 5 24 FT Wire 18 gauge black Template kit Mounting bracket Actuator Bumper wing nut Lock star washer /4-20 x 5/8 hexhead bolt /4 split lock washer /4 ss washer /4-20 nylon lock nut Limit switch Instructions: 1. Determine the approximate centerline of the dish rack as it travels down the clean table. 2. Place the template from the template kit (6) with the lower edge resting on the table surface, against the end roll, and centered along the dish rack s line of travel. Mark the positions of the four holes and follow up with a center punch. 3. Drill a 1/8 hole through each position.the upper two holes then drilled out to1/2. 4. Fasten the template with two bolts and nuts from the template kit (6).The lower holes then drilled out to 3/8. 5. From the outside, place the mounting bracket (7) halfway through the 3/8 lower holes on the table and the hinged actuator (8) through two 1/2 upper holes in the table. 6. Secure the bumper (9) by tightening the two bolts (12) with lock washers (13) through the two holes in the actuator. 7. Push the mounting bracket all the way into the holes in the table and tighten it with two lock nuts (15) and two washers (14). 8. Attach the conduit (1) between the control box and the table limit switch (16). Run two wires (5) through the conduit and conduit connectors (2,3), and attach one to the COMMON terminal on table limit switch, and the other to the normally OPEN terminal, using two fork tongue connectors (4). Secure the table limit switch on the mounting bracket with two wing nuts (10). Remove jumper from the optional table limit switch connection in the control box (see note 1 of the wiring diagram). Then, attach the other ends of the two wires to the terminal block (it does not matter which table limit switch wire you attach to either terminal because it is only a loop). MODEL CMA-44 Part Manual rev /30/05 Page 19
19 3. Corner Feed Table (Optional factory installed only) MODEL CMA-44 Part Manual rev /30/05 Page20
20 MODEL CMA-44 Part Manual rev /30/05 Page21
21 4. Drain Water Tempering Kit (Optional) MODEL CMA-44 Part Manual rev /30/05 Page 22
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