Red-D-Arc GX 300 PARTS LIST FOR RETURN TO MAIN INDEX

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1 Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies P-493 RETURN TO MAIN INDEX PARTS LIST FOR Red-D-Arc GX 300 P-493

2 ILLUSTRATION OF SUB-ASSEMBLIES

3 Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies P-493-A. RED-D-ARC GX300 For Codes: 20, 274 & 425 P-493-A. Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed. Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine. Sub Assembly Item No. SUB ASSEMBLY PAGE NAME PAGE NO. CODE NO. 20 (Kohler) Optional Equipment Miscellaneous Items Case Front Assembly P-493-B. P-493-B.2 P-493-C RETURN TO MAIN INDEX (Kohler) (Kohler) 2 Control Panel Assembly P-493-D 3 Base/Fuel Tank/Battery Assembly P-493-E 4 Engine Assembly P-493-F Blower Baffle Assembly P-493-G 6 Stator/Rotor Assembly P-493-H 7 Covers & Case Back Assembly P-493-J

4 P-493-B. DESCRIPTION OPTIONAL EQUIPMENT LISTING Miscellaneous Options Available for your machine are listed below: part NUMBER Accessory Package Order K703 Spark Arrestor Order K898- Canvas Cover Order K886-2 Aux. Power Plug Kit (20 Amp) Order K802N Aux. Power Plug Kit (5 Amp) Order K802R 4-Wire Grounding Plug Order T253-9 Undercarriage (All Terrain) Order K737- Undercarriage (Factory) Order K770- Cable Carrier Kit Order K739- Single Cylinder Holder Order K745- Small Welder Trailer, Heavy Duty Order K957- Rotor Pulling Kit (Available to Field Service Shops Only) Order S20788 Roll Cage Order K788- Full KVA Adapter Kit Order K86- P-493-B. # Indicates a change this printing

5 P-493-B.2 # Indicates a change this printing. Harness Assembly Plug & Lead Assembly Plug & Lead Assembly Rotary Switch Wiring Diagram Plug & Lead Assembly MISCELLANEOUS ITEMS FOR CODE 037 (THESE ITEMS ARE NOT ILLUSTRATED) Use only the parts marked x in the column under the heading number called for in the model index page. G4468 M M S G4570 S X X X X X X P-493-B.2 DESCRIPTION PART NO. QTY

6 P-493-C P-493-C Case Front Assembly 5 4 9A 7 8 9B 6A 2A 2B 7A 7B C 6C 6B 20D 20C 20A 20B 2C 2A 2B 2 3B 3A 3C

7 P-493-C. P-493-C. Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Case Front G Case Front G X 2A Connector Cap S B Self Tapping Screw S X X 3A Output Terminal Asbly, Includes: (/2 Per Asbly) T466-9 X 3B Output Stud Nut T3960 X 3C /2-3 x.75 HHCS CF X 3D Self Tapping Screw (Not Shown) S X X 3E Shunt & Lead Assembly S Receptacle Cover M886 5 Receptacle Cover M96 6A Receptacle, Single S B Lock Washer T X X 6C #8-32 HN CF X X 7 Receptacle, Gasket S2088 X 8 Printed Cover M6996 X 9A Receptacle, Duplex S2440- X 9B Thread Forming Screw (Cutting) S X X 9C Speed Nut, #0-24 T525-4 X X 0 Lock Nut T987- /4-20 HN CF Rating Plate L Rating Plate L X 3 Self Tapping Screw S X 4 Circuit Breaker Decal S Switch, Toggle, SPST (Remotely Controlled) T Toggle Switch (Wire Feeder Voltmeter) T A Connector Cap S B Self Tapping Screw S X X 8 Connector & Lead Assembly M By-Pass Assembly (Not Shown) S A RF-Bypass Filter Assembly S B Flat Washer S C Lock Washer E06A- 20D #0-24 HN CF A Output Stud Cover M X 2B Output Stud Cover Plate S X 2C Thread Forming Screw S X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY

8 P-493-D P-493-D Control Panel Assembly A A A B 27 29C 20B { 20A 8C 8B 8A B 6 7A B 2A 5 4 9A9B 8B8C8D8E Below Code A 30B 9 7A Above Code B 30A 29A

9 P-493-D. P-493-D. Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. A Top Bezel G3593 B Self Tapping Screw S X X 2A Right Bezel G3594-2B Self Tapping Screw S X 3A Left Bezel G B Self Tapping Screw (Not Shown) S X 4 Choke Control S Start Button S346-6 Hour Meter-Miniature S A Circuit Breaker - 50A, 250 VAC T B # RHS (Not Shown) CF0003 7C Lock Washer (Not Shown) E06A- 8 Circuit Breaker - 20A, 250 VAC, 50 VDC T Circuit Breaker - 25A, 250 VAC, 24 VDC T A Circuit Breaker - 5A, 250 VAC, 50 VDC T Knob T049- Nameplate G O Ring T Switch, Toggle (Idler) T Switch, Toggle (Run/Stop) T A Electric Fuel Gauge S7585-7B Plug & Lead Assembly (Not Shown) S A Thread Forming Screw (Per Asbly) S B Lock Washer (Per Asbly) E06A- 8C Plain Washer (Per Asbly) S X 8D Lock Washer (Per Asbly) T9695-8E /4-20 HN (Per Asbly) CF A Potentiometer (0K) T082-2 X 9B Potentiometer Spacer S8280 X 20A Catch Bracket S B Self Tapping Screw S X 2A Door Welded Assembly L85-2B Rivet T X 22 Procedure Decal M Front Door Nameplate L45-25 Knob T049 X 26 O Ring T X 27 Latch S Rotary Switch (Not Shown) S A Circuit Breaker - 20A, 250 VAC, 50 VDC T X 29B Circuit Breaker - 5A, 250 VAC, 50 VDC T X 29C Sealing Boot S X 30A Circuit Breaker - 50A, 2-Pole M20585 X 30B Circuit Breaker Cover Seal S249-2 X 30C Sems Screw (Not Shown) T X 30D Lock Washer (Not Shown) T429-A 4 X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY

10 P-493-E P-493-E Base/Fuel Tank/Battery Assembly 0C 0B 4H 4D 4G 4F 4E 2A 5K 4A 5L 5F 5A 5H { 8B 6B 8C 8A 6C 5G 5C 5D 5B 5J 5K 6D 6A 7 2B

11 P-493-E. P-493-E. Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Base G3870-2A Engine Cross Support L47 2B Thread Forming Screw (Cutting) S X 4 Fuel Tank & Assembly, Includes: L264-4A Fuel Tank NSS 4B Fuel Sender (Not Shown) M D Fuel Pick-Up Tube Assembly S E Rubber Plug S9563 4F Fuel Cap S2054 4G Hose Clamp T H Flex Tube T Rectifier, Choke, Stator Support Asbly, Includes: L35-3 5A Stator Support Bracket L00 5B Choke Asbly M946 5C 5/6-8 x 2.75 HHCS CF X 5D Lock Washer E06A-4 3 X 5E 5/6-8 HN (Not Shown) CF X 5F Three Phase Rectifier Assembly L32-2 5G Lock Washer E06A-4 5H Rubber Mounting S J 3/8-6 x 2.50 HHB CF K Plain Washer S X 5L 3/8-6 HN CF X 6A Battery Bracket S2208 6B Carriage Bolt T C Lock Washer E06A-2 6D /4-20 HN CF Volt Storage Battery M A Battery Tray L0955-8B Thread Forming Screw (Cutting) S C Support M6528 9A Battery Cable (Neg.) (Not Shown) S B Battery Cable (Pos.) (Not Shown) S8070-0B Cross Mounting Bracket G4003-0C Thread Forming Screw S Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY NSS - Not Sold Separately

12 P-493-F Engine Assembly 2 2A Supplied with Engine D P-493-F C A C B

13 P-493-F. P-493-F. Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Engine - Kohler 22 HP M959 Engine - Kohler 23 HP M2300 X A Rubber Mounting S24344 X B 3/8-6 x 3.00 HHCS CF X C Plain Washer S X X D Lock Washer E06A-6 X E Plain Washer (Not Shown) S X F 3/8-6 HN (Not Shown) CF X 2 Muffler Assembly G A Exhaust Gasket (Supplied w/engine) M6999- X 2B Hex Flange Nut M8 X 2.0 (Not Shown) NSS X 4 Oil Drain Valve (Not Shown) S A Outlet Pipe (Not Shown) M6980-5B Spark Arrestor Clamp (Not Shown) S Engine Seal (Not Shown) S Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY NSS - Not Sold Separately

14 P-493-G P-493-G Blower Baffle Assembly J K F 8F H B A E 7B D 5B 5D 5C 7A 8C 8E 8D 6 8A 3C G 7 2 6A 3E 3D 0 4 9B C 8 9A 3B 3A 5A 5E 8B 5 3 6D 6C 6B

15 P-493-G. P-493-G. Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Blower Baffle Assembly NSS Baffle G Warning Decal T Baffle S Heat Sink Holder S X 5 Thread Forming Screw (Cutting) S X 6A Thread Forming Screw Cutting) S X 6B Plain Washer S X 6C Lock Washer E06A-2 3 X 6D /4-20 Hex Nut CF X 7A Weld Control PC Board Assembly G407-[ ] 7B Self Tapping Screw S X 8 Chopper Heatsink Assembly L845-[ ] 9A Capacitor S B Capacitor Bracket L Bushing T464- A Resistor S B Heat Sink Holder S2268 C Thread Forming Screw (Cutting) S D Plain Washer S E Lockwasher E06A-2 F /4-20HN-427 CF00007 G #0-24 X 7.50 RHS CF0009 H Plain Washer S J Lock Washer E06A- K #0-24 HN CF A Diode Bridge, 35A, 400V, FW PH T3637-3B #0-24x.75 RHS (Not Shown) CF C #0-24 Hex Nut (Not Shown) CF D Lock Washer (Not Shown) E06-A- 3E #0 Washer, Plain (Not Shown) S A Thread Forming Screw S B Plain Washer S C Hex Nut CF D Lock Washer E06A- 5E Lock Washer T Grommet S Thread Forming Screw (Cutting) S A Resistor S B #0-24 x 3 RHS CF C Insulating Washer T4479-A 8D Plain Washer S E Washer #0 Lock E06A- 8F #0-24 Hex Nut CF00000 Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates. NSS - Not Sold Separately

16 P-493-H P-493-H Stator/Rotor Assembly 5B 5A 5D D E C B 5E 6D 6A 6C 5F 5C 7 6C 6C 6B } F 8 4B 7A 7B 7C 4A 8A A

17 P-493-H. P-493-H. Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Rotor & Shaft Assembly L086-2 A Bearing M B Special Hex Head Bolt T C Plain Washer S D Blower L9033 E Tolerance Ring S F Centering Washer S A Upper Firewall G3849 4B Bushing T X 5A Brush & Brush Holder Assembly, Includes: M658 Brush Holder Cartridge G24 Brush Assembly S9480 Brush Clip S9475 Compression Spring T Brush S9474 5B Brush Holder Bracket M8336 5C Self Tapping Screw S D /4-20 x.75 HHCS CF E Lock Washer E06A-2 5F /4-0 HN CF A Rubber Mounting S B 3/8-6 x 2.50 HHB CF C Plain Washer S X 6D 3/8-6 HN CF X 7 Stator Frame Assembly G A 3/8-6 HN CF B Lock Washer E06A-6 7C Plain Washer S Solenoid Assembly S A Self Tapping Screw S X 9 Pull Wire S A Bracket (Not Shown) S277 9B Bushing, Linkage Retaining (Not Shown) S205 0 Spring T6778 Plunger S Plain Washer S /4-20 HJN T987- Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY

18 P-493-J P-493-J Covers & Case Back Assembly 9B 9A 6 9F 9G 7 8 4B 3A 0 4A 9H 2B 5A 23A 2A 5 6B 6A 23 7 A 6C

19 P-493-J. P-493-J. Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. A Case Side - Right G350- B Thread Forming Screw (Cutting) (Not Shown) S X X 2A Case Side - Left G35-2B Thread Forming Screw (Cutting) S X X 3A Case Back G3865-3B Thread Forming Screw (Cutting) (Not Shown) S X X 3C Fastener Button (Not Shown) T4659- X 4A Roof G B Thread Forming Screw (Cutting) S X X 4C Door Bumper (Not Shown) T4882- X 5A Left Engine Cover L B Thread Forming Screw (Cutting) (Not Shown) S C Speed Nut (Not Shown) T A Right Engine Cover L528-6B Latch S C Hinge S24348 X 6E Rivet (Not Shown) T X X 7 Fuel Trough L Cover Seal S2934 9A Engine Top Cover Welded Assembly G354-9B Latch S D Door Bumper (Not Shown) T4882 X 9E Rivet (Not Shown) T X 9F Thread Forming Screw S X 9G Lock Washer E06A- X 9H #0-24 HN CF00000 X 0 Battery Caution Decal S785 Warning Label (Not Shown) M697 2 Fuel Warning Decal (Not Shown) T Wiring Diagram G Logo Decal G3399- X 6 Engine Decal S Engine Decal S26884 X 7 Oil Drain Decal S Hinge Assembly (Right Side) S X 23 Airbox G A Engine Seal S B Thread Forming Screw (Cutting) (Not Shown) S X X 24 Flex Tube (Not Shown) T Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY

20 NOTES

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