Parts Catalog Apex 47 Series Model Battery
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- Allan Dennis
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1 Parts Catalog
2 Table of Contents Side brush R.H. ( )... 4 Front wheel drive ( )... 8 Accelerator B ( ) Steering (til ) ( a ) Steering (from until aug.2007) ( b ) Steering (from sept. 2007) ( c ) Manipulation for side brush and sweeping roller ( ) Electrical equipment ( ) Covering - Seat ( ) Motor - Chassis ( ) Group of main sweeper roller ( ) Manipulation for brush apron - Lifter for sweeping ( ) Broom wear compensation ( ) Dust extraction ( ) Dirt hopper - Dirt hopper lifter ( ) Rear wheel (massive) - Brake - Brake pedal ( ) Label ( )
3 This manual covers all standard Apex 47 models: Model No. Apex 47 AP47B, Powerboss, Inc., Printed in USA All rights reserved. This manual may not be copied or reproduced in any form, without the written permission of PowerBoss,Inc. 3
4 Side brush R.H. ( ) 4
5 Side brush R.H. ( ) Item Part number Description Qty. Remarks Hex.bolt Washer Bearing Hex.bolt Washer Washer Hexagon nut Retainer R.H Washer Hexagon nut Hexagon screw Washer Bushing Roller Cylinder head screw Holder Hex.bolt Drain plug Hex.bolt Bushing Rope Wing nut Hexagon nut Decal SIDE BROOM ADJUSTMENT Star handle Side brush Cable tie Bellows Cyl.compression spring Holder Detent edged washer Gear support R.H. 1 until end of nov Washer Hexagon screw Annular plate Countersunk screw 3 5
6 Side brush R.H. ( ) 6
7 Side brush R.H. ( ) Item Part number Description Qty. Remarks covering Washer Drive shaft 1 until end of nov Feather key Narrow drive belt Bush Belt pulley Gear 1 until end of nov Supporting ring Retaining ring Cap 1 until end of nov Hexagon nut Washer Roller Bushing Hex.bolt fitted key Fillister-head screw Retaining ring Supporting ring Deflector grey Supporting ring 1 until end of nov Drive shaft 1 from begin of dec Worm gear 1 from begin of dec Gear holder R.H. 1 from begin of dec Cable sleeve Disk wheel Spare side broom PA 1 for ,-30, Spare side broom PES 1 for ,-40,-60 7
8 Front wheel drive ( ) 8
9 Front wheel drive ( ) Item Part number Description Qty. Remarks Slotted nut Cotter pin Washer Guidance disk, cpl Parallel key Cylinder head screw Washer Hexagon nut Nilos ring Cone roller bearing Front wheel bearing plate Hexagon nut Detent edged washer Socket head screw Hexagon screw Cone roller bearing Ring wheelmount Socket head screw Wheel hub drive Page Transparency Cylinder head screw Temperature switch 1 9
10 Wheel hub drive ( ) 10
11 Wheel hub drive ( ) Item Part number Description Qty. Remarks 1 XXXXXXXX no part-no. til yet 1 2 XXXXXXXX no part-no. til yet 1 3 XXXXXXXX no part-no. til yet Plug Carbon brush 4 6 XXXXXXXX no part-no. til yet 1 7 XXXXXXXX no part-no. til yet Carbon brushes Cap Drain plug Wheel Carbon brush holder 6 11
12 Accelerator B ( ) 12
13 Accelerator B ( ) Item Part number Description Qty. Remarks Hexagon nut Bush Plate Bush Bush Spring Washer Accelerator Countersunk screw Washer Hex.bolt Detent edged washer Hexagon nut Washer Washer Washer Hexagon screw Cotter pin Pull spring Hex.bolt Washer Turn angle transmitter Backing film Pin contact Seal Pin housing Case Plastic cover Line 1520mm Hex. Nut Hexagon screw Hexagon nut Washer Bush Bush Countersunk screw 1 13
14 Accelerator B ( ) 14
15 Accelerator B ( ) Item Part number Description Qty. Remarks Plate Dowel pin Hex. Nut Hexagon nut Hex.bolt Washer Angel Washer Cylinder head screw Hexagon nut Hex.bolt Washer Sheet metal Micro switch Hex.bolt Cable tie Cable tie 4 15
16 Steering (til ) ( a ) 16
17 Steering (til ) ( a ) Item Part number Description Qty. Remarks Cap Hexagon nut Washer Woodruff key Steering wheel Bellows Slide bearing bush Retool kit STEERING ROD Retool kit STEERING ROD Steering column, cpl steering carrier, cpl Cylinder head screw Detent edged washer Countersunk screw Plate Circlip Bearing Adjusting washer Retool kit STEERING ROD Retaining ring Adjusting washer Adjusting washer Deep groove ball bearing Washer Washer Hexagon screw Hex.bolt Plate Bushing Roller chain Section Hexagon nut Eyebolt Pressure spring Washer Hexagon nut 1 17
18 Steering (til ) ( a ) 18
19 Steering (til ) ( a ) Item Part number Description Qty. Remarks KUD Retool kit STEERING ROD 1 19
20 Steering (from until aug.2007) ( b ) 20
21 Steering (from until aug.2007) ( b ) Item Part number Description Qty. Remarks Cap Hexagon nut Washer Woodruff key Steering wheel Bellows Slide bearing bush Steering axle Cardan joint Steering column, cpl steering carrier, cpl Cylinder head screw Detent edged washer Countersunk screw Plate Circlip Bearing Adjusting washer Steering rod, cpl Retaining ring Adjusting washer Adjusting washer Deep groove ball bearing Washer Washer Hexagon screw Hex.bolt Plate Bushing Roller chain Section Hexagon nut Eyebolt Pressure spring Washer Hexagon nut 1 21
22 Steering (from sept. 2007) ( c ) 22
23 Steering (from sept. 2007) ( c ) Item Part number Description Qty. Remarks Cap Hexagon nut Washer Woodruff key Steering wheel Bellow Slide bearing bush Steering axle Cardan joint Steering column, cpl Steering carrier, cpl Cylinder head screw Detent edged washer Countersunk screw Plate Circlip Bearing Adjusting washer Steering rod, cpl Retaining ring Adjusting washer Adjusting washer Deep groove ball bearing Washer Washer Hexagon screw Hexagon screw Plate Bushing Roller chain Section Hexagon nut Eyebolt Pressure spring Washer Hexagon nut 1 23
24 Steering (from sept. 2007) ( c ) 24
25 Steering (from sept. 2007) ( c ) Item Part number Description Qty. Remarks Washer 6 25
26 Manipulation for side brush and sweeping roller ( ) 26
27 Manipulation for side brush and sweeping roller ( ) Item Part number Description Qty. Remarks Knob Arc Hexagon nut Countersunk screw Bellow Socket head screw Washer retainer Washer Hexagon screw Slide bearing bush Adjusting washer Lever Dowel pin Hexagon screw Washer Hexagon nut Hose PVC 30mm Hexagon screw Washer Spacer sleeve Sheet metal Hexagon nut Hexagon screw Washer Slide bearing bush Slide bearing bush 1 27
28 Electrical equipment ( ) 28
29 Electrical equipment ( ) Item Part number Description Qty. Remarks Fillister-head screw Washer Micro switch Thread base plate Hose 250mm push button switch Washer Fillister-head screw Hex. Nut Cable tie Bush bearing Edge protection 40mm Sealing plug Hexagon screw Washer Control panel Page Hexagon nut Horn Edge protection 260mm 20 XXXXXXXX no part-no. til yet Wiring harness W1 21 XXXXXXXX no part-no. til yet Wiring harness W2 22 XXXXXXXX no part-no. til yet Wiring harness W4 23 XXXXXXXX no part-no. til yet Wiring harness W5 24 XXXXXXXX no part-no. til yet Wiring harness W8 25 XXXXXXXX no part-no. til yet Wiring harness W Wiring harness 1 27 XXXXXXXX no part-no. til yet Wiring harness W Wiring harness W Switch Cap Hex.bolt Washer Hex. Nut Tube clamp Self tapping screw Fillister-head screw 1 29
30 Electrical equipment ( ) 30
31 Electrical equipment ( ) Item Part number Description Qty. Remarks Washer Vibration motor BT10 Electro box Page Transparency 3 41 XXXXXXXX no part-no. til yet Cable set Spacer sleeve Pin housing 1 31
32 Control panel ( ) 32
33 Control panel ( ) Item Part number Description Qty. Remarks Actuating cable Indicator lamp shake/blower Gasket control-light Fillister-head screw Signal transmitter Indicator lamp brake Cap control panel plate Control panel foil Cover Backing film Switch gasket Switch horn Fillister-head screw Micro switch Washer Thread base plate Plate Pressure spring Key switch Set (2pc.) key 1 33
34 Electro box ( BT10) Assembly Description Page BT11 Electrobox until 30. apr BT12 Electrobox from 1. may
35 35
36 Electrobox until 30. apr ( BT11) 36
37 Electrobox until 30. apr ( BT11) Item Part number Description Qty. Remarks E-carrier Detent edged washer Hex.bolt Edge protection 120mm Hex.bolt Cable tie Housing Cable tie Fillister-head screw Washer Hex. Nut Cable tie Fuse holder Fillister-head screw Hex.bolt Washer Hexagon nut Washer Countersunk screw Washer Hexagon nut Fillister-head screw Clamp Hexagon nut Fillister-head screw Control system Cable clip Fillister-head screw Single clamp Fillister-head screw Washer Cover Edge protection 1350mm Connector Hexagon screw Bushing 2 37
38 Electrobox until 30. apr ( BT11) 38
39 Electrobox until 30. apr ( BT11) Item Part number Description Qty. Remarks Washer Hex. Nut Fuse holder Fillister-head screw Socket Hex.bolt Hex. Nut Spring washer 2 F Fuse 1 Travel drive control F Fuse link 1 Pre-fuse (F3, F4, F5, F6, F8, F9) F Fuse 1 Drive control unit control F Fuse 1 Jolter control; r-h rear light F Fuse 1 Horn F Fuse 1 Main motor control F Fuse 1 Batery charge indicator F Fuse 1 Front lighting, l-h rear light F Fuse 1 Lifted-up disposal control (only for , -.63, -.64) F Fuse 1 Vacuum cleaner option F Fuse 1 Jolter motor F Fuse 1 Main motor F Fuse 1 Flash light option K Relay 1 Speed reduction (Multimode) K Solenoid switch 1 Main motor performance K Relay 1 Main motor cut-off (discharge point) K Relay 1 Time relay for filter monitoring K Relay 1 Jolting K Relay 1 Speed reduction (discharge point) 39
40 Electrobox from 1. may 2008 ( BT12) 40
41 Electrobox from 1. may 2008 ( BT12) Item Part number Description Qty. Remarks E-carrier Detent edged washer Hex.bolt Edge protection 120mm Hex.bolt Cable tie Housing Cable tie Screw Knurled nut Hex.bolt Cable tie Fuse holder Spring washer Hex.bolt Washer Hexagon nut Hex. Nut Countersunk screw Washer Hexagon nut Screw Clamp Hexagon nut Screw Control system Cable clip Bushing Single clamp Screw Washer Cover Edge protection 1350mm Connector Fuse holder Screw 12 41
42 Electrobox from 1. may 2008 ( BT12) 42
43 Electrobox from 1. may 2008 ( BT12) Item Part number Description Qty. Remarks Socket Hexagon screw 1 F Fuse 1 Travel drive control F Fuse link 1 Pre-fuse (F3, F4, F5, F6, F8, F9) F Fuse 1 Drive control unit control F Fuse 1 Jolter control; r-h rear light F Fuse 1 Horn F Fuse 1 Main motor control F Fuse 1 Batery charge indicator F Fuse 1 Front lighting, l-h rear light F Fuse 1 Lifted-up disposal control (only for , -.63, -.64) F Fuse 1 Vacuum cleaner option F Fuse 1 Jolter motor F Fuse 1 Main motor F Fuse 1 Flash light option K Relay 1 Speed reduction (Multimode) K Solenoid switch 1 Main motor performance K Relay 1 Main motor cut-off (discharge point) K Relay 1 Time relay for filter monitoring K Relay 1 Jolting K Relay 1 Speed reduction (discharge point) 43
44 Covering - Seat ( ) 44
45 Covering - Seat ( ) Item Part number Description Qty. Remarks Covering R.H. red Plug Covering R.H. red Self tapping screw Hood R.H. red gasket R.H Hexagon nut Washer Drain plug Edge protection 650mm Seat flap Washer Lens flange screw Edge protection 770mm Cable sleeve Hexagon screw Spacer sleeve Bumper Screw Plate Foam rubber self sticking 610mm Washer Hexagon nut Hex. Nut Washer Hexagon screw Belt Seat Hood L.H. red Countersunk screw Hinge Covering L.H. red Covering L.H. red Hexagon nut Washer Hexagon screw 6 45
46 Covering - Seat ( ) 46
47 Covering - Seat ( ) Item Part number Description Qty. Remarks Covering, L.H Retainer L.H Countersunk screw Sash fastener Hexagon screw Spacer sleeve Casement fastener Adjusting latch Detent edged washer Socket head screw Support gasket L.H Foam rubber self sticking 740mm Cable sleeve Detent edged washer Hexagon screw Support Rubber mat Retainer R.H Covering, R.H Cap nut Buffer Washer Hexagon nut Support Micro switch 1 63 XXXXXXXX no part-no. til yet 1 Chair cushion SC76 incl. seat switch
48 Motor - Chassis ( ) 48
49 Motor - Chassis ( ) Item Part number Description Qty. Remarks Chassis, cpl Adjusting washer Detent edged washer Battery console Block of wood Hexagon nut Washer Washer Hexagon screw Drive belt 1 until September Drive belt pulley 1 until September Washer Hex.bolt Narrow V-belt Lens flange screw Bracket Detent edged washer Holder Screw Feather key Engine Carbon brush Temperature switch V-belt 1 from October belt pulley 1 from October
50 Group of main sweeper roller ( ) 50
51 Group of main sweeper roller ( ) Item Part number Description Qty. Remarks Hexagon screw Washer sleeve Deep groove ball bearing Retaining ring Ring Star handle yellow Detent edged washer Brush rocker, L.H Side shield Edge protection 620mm Hexagon nut Spring washer Toggle Washer Gasket Flexible washer Supporting ring Carrier Centering brush Retaining ring Ring Deep groove ball bearing Shaft Torque shaft Washer Hexagon nut Dowel pin Bearing Cup head square neck bolt Sheet metal Brush apron, front Drag element Feather key Sheet metal Washer 12 51
52 Group of main sweeper roller ( ) 52
53 Group of main sweeper roller ( ) Item Part number Description Qty. Remarks Cup head square neck bolt Washer Hex.bolt Deep groove ball bearing Feather key Hex. Nut Washer Bushing Drive belt pulley Countersunk screw Deep groove ball bearing Pulley Narrow drive belt Belt pulley Spare main broom PA 1 for ,-30, Slide bearing bush Pull spring Idler arm Spare main broom PES 1 for ,-40, Eye bolt Bolt Brush apron Strip Washer Brush apron, rear Sheet metal Fitting strip Washer Hexagon nut Brush apron, rear Self tapping screw Tension spring 1 53
54 Manipulation for brush apron - Lifter for sweeping ( ) 54
55 Manipulation for brush apron - Lifter for sweeping ( ) Item Part number Description Qty. Remarks Stop angel Detent edged washer Hexagon screw Bar Thrust washer Pedal bar Hexagon nut Hexagon nut Hex.bolt Hose 140mm Hexagon nut Hex.bolt Adjusting washer Fork yoke Detent edged washer Lens head screw Fork yoke Bolt Washer Hexagon screw Hex.bolt Bearing Washer Hexagon nut Star handle yellow Hex. Nut Tap Spindle Countering latch Draw angel Hexagon screw Spacer sleeve Tension spring Washer Bolt Hexagon nut 1 55
56 Manipulation for brush apron - Lifter for sweeping ( ) 56
57 Manipulation for brush apron - Lifter for sweeping ( ) Item Part number Description Qty. Remarks Angel Fillister-head screw Washer Micro switch Thread base plate Hex.bolt Screw Retainer 1 57
58 Broom wear compensation ( ) 58
59 Broom wear compensation ( ) Item Part number Description Qty. Remarks Bolt Fork yoke Hexagon nut Threaded bolt lever Plain bearing bush Washer plate Detent edged washer Hex.bolt Hexagon nut Washer Socket head screw Plain bearing bush 1 59
60 Dust extraction ( ) 60
61 Dust extraction ( ) Item Part number Description Qty. Remarks Filter cover red Hexagon nut Detent edged washer Hexagon nut Washer Lens flange screw Gasket Tesamoll 390mm Plate Countersunk screw Detent edged washer Filister head flange screw Housing Threaded bushing Nozzle Annular plate Countersunk screw Countersunk screw Countersunk screw Hexagon nut Air scoop Hex.bolt Countersunk screw Washer Washer Hexagon screw Lens cap Hexagon screw Washer Sheet metal Gasket Tesamoll 1060mm Plug Hexagon screw Gasket 940mm Catch Plate Screw 8 61
62 Dust extraction ( ) 62
63 Dust extraction ( ) Item Part number Description Qty. Remarks Hex. Nut Edge protection 1740mm Filter installation Page Fan bearing Page 68 63
64 Filter installation ( ) 64
65 Filter installation ( ) Item Part number Description Qty. Remarks Hexagon nut Bolt Cyl.compression spring Washer Cable sleeve Sheet metal Hexagon screw Washer Hexagon nut Hose 20mm Frame Hexagon Dowel pin Frame Handle Plate filter Detent edged washer U-panel Gasket Tesamoll 1470mm Annular filter Edge protection 1730mm Washer Cylinder head screw Hexagon Wing Hex. Nut Washer Socket head screw Hexagon nut Washer Hex.bolt Clamp Mounting link Grommet Push rod Air vent 1 65
66 Filter installation ( ) 66
67 Filter installation ( ) Item Part number Description Qty. Remarks Socket head cap screw Gasket TESAMOLL 610mm Cable sleeve Thrust washer Actuating cable Hose 1810mm Vibration motor Special plate filter Bush Locknut 4 67
68 Fan bearing ( ) 68
69 Fan bearing ( ) Item Part number Description Qty. Remarks Threaded pin Rotating fan Hex.bolt Plate fan bearing Washer Hex. Nut Belt pulley Detent edged washer Hex. Nut Hex.bolt Hex. Nut Detent edged washer Sheet metal 1 15 XXXXXXXX no part-no. til yet Pulley Deep groove ball bearing Countersunk screw Washer Adjusting washer 1 69
70 Dirt hopper - Dirt hopper lifter ( ) 70
71 Dirt hopper - Dirt hopper lifter ( ) Item Part number Description Qty. Remarks Holder, L.H Hexagon nut Washer Screw Washer Socket head screw Handle Bush Slide bearing bush Countersunk screw Sheet metal Hexagon screw Gasket 1240mm Sheet metal L.H Cylinder head screw Plate filter Sheet metal, R.H Nut Edge protection 2510mm Sealing plate Hexagon screw Pull spring Holder, R.H Lens cap Sheet metal Plate filter Bush Handle Screw Litter hopper Washer Edge protection 360mm Edge protection 60mm 34 XXXXXXXX no part-no. til yet Plug Sheet metal Countersunk screw 2 71
72 Rear wheel (massive) - Brake - Brake pedal ( ) 72
73 Rear wheel (massive) - Brake - Brake pedal ( ) Item Part number Description Qty. Remarks Cap Hexagon nut Washer Deep groove ball bearing Tyre Bowden cable for brake Hex. Nut Washer Bush Cup head square neck bolt Deep groove ball bearing Brake Washer clamping screw Axle with flange Detent edged washer Hex.bolt washer Brake drum Retaining ring Cylinder head screw Hexagon nut Retaining ring Rim half Hexagon screw Washer Hexagon nut Hexagon nut Hex.bolt Brake pedal 0 Page mounting link Tension spring Cotter pin Stop angel 1 73
74 Brake pedal ( ) 74
75 Brake pedal ( ) Item Part number Description Qty. Remarks Pedal brake Hexagon nut Washer Handle Washer Cylinder head screw Bolt Sealing ring Tension spring Barrier lever Hexagon screw Handle Bushing Roller Bowden cable for brake Thrust washer Hex. Nut Washer Switch Bracket Hex.bolt Bolt Cap 1 75
76 Label ( ) 76
77 Label ( ) Item Part number Description Qty. Remarks Lable brush apron Lable brake Decal POWERBOSS Decal BATTERY CHARGE Decal "Instruction manual" Decal START Decal PARKING BRAKE Backing film 1 Acoustic power Decal APEX Decal 24V Decal ROTATING PARTS Blind rivet decal ADJUSTABLE SWEEPER ROLLER Lable high-pressure cleaner Type plate POWERBOSS 1 77
78 78
79 79
80
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