SERVICE PARTS MANUAL

Transcription

1 SERVICE PARTS MANUAL SNOW PLOW AND SPREADER CONTROLS 0 Sno-Way International 9710C

2 TABLE OF CONTENTS Page PARTS LIST INTRODUCTION... PARTS - SNOW PLOW CONTROLS Legacy Control System Transmitter (Straight Blades Only)... Legacy Control System Transmitter (V-Plow Only)... 5 ProControl Transmitter (All Plows)... 7 ProControl II Transmitter (All Plows)... 9 PARTS -SPREADER CONTROLS Variable Control (Spreaders:, & 9 cu. ft.) On/Off Control (Spreaders:, & 9 cu. ft.)... 1 ProControl II Transmitter (Spreaders:, & 9 cu. ft.)... CAB Control (Spreader: Gas V-Box) On/Off Control (Spreader: Electric V-Box)... Dual Variable Control (Spreader: Electric V-Box)... 1 Dual Variable Control (Spreaders: PDE Series)... NUMERICAL INDEX

3 PARTS LIST INTRODUCTION Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Way service parts. All parts should be obtained from or ordered through your dealer. Give complete information about the part(s) at time of order, and include the Model and applicable Serial Numbers of your machine. NOTE: The Model and all Serial number information should be recorded on page two of your Installation and Owner s Manual for ease of reference. The location of these numbers on the machine is detailed in the manual as well. "Right" and "Left" are determined from a position sitting on the Operators seat of the vehicle. We reserve the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes in any unit previously delivered. USING THIS PARTS LIST A sample parts listing is shown below: The "ITEM" in column one is the number used in the corresponding illustration. The "PART NO." in column two is the number used to order replacement parts. If a number does not appear in the column the part is only available by ordering the complete assembly. The "DESCRIPTION" in column three is the name of the replacement part. At times the name may be indented, this means that the indented parts are part of the preceding assembly. The "QTY." in column four is the quantity needed to service the assembly illustrated, not the complete product. ITEM PART NO. DESCRIPTION QTY O-ring Elbow Capscrew, Hex.,/8"-1NC x 7/8" 9 PART DESCRIPTION ABBREVIATIONS Our Part Descriptions use common industry standard abbreviations in the naming conventions for many individual items. The list below details the abbreviations commonly used throughout this manual. If a specific abbreviation is not listed, contact any Sno-Way Dealer for clarification. ABBREV. DESCRIPTION ABBREV. DESCRIPTION BRKT BRACKET HW HARD WIRED CB CARRIAGE BOLT HWH HEX WASHER HEAD CLP CLEVIS PIN LN LOCK NUT COTP COTTER PIN LW HELICAL LOCK WASHER DP DOWN PRESSURE PS PASSENGER SIDE DS DRIVER SIDE PW PLAIN FLAT WASHER EB EYE BOLT SHCS SOCKET HEAD CAP SCREW GR GRADE SLT SLOTTED HDWE HARDWARE SS STAINLESS STEEL HHCS HEX HEAD CAP SCREW ST SELF-THREADING HN HEX NUT UB U-BOLT HNILN HEX NYLON INSERT LOCKNUT WL WIRELESS

4 CONTROL SYSTEM WIRING

5 CONTROL SYSTEM WIRING ITEM PART NO. DESCRIPTION QTY Module, Wired Control Harness Repair Kit Clamp, Cable Connector, Plug Contact, Signal Socket Harness, Solenoids - Gravity Down Harness, Solenoids - Down Pressure Bag, Harness Controls Cap, Screw-On Cap, 1/ Grommet, 5/1" ID Strap, Plastic Tie Harness, Vehicle Contact, Signal Pin Connector, Receptacle, Flanged Boot, Cable Grip, Cable Connector, Plug, Unsealed Controller Assembly, Wired Touch Pad, Straight Blade Housing, Controller, Complete Connector, Receptacle Coupling Ring Insertion Tool for Circular Connectors (Not shown) Extraction Tool for Circular Connectors (Not shown) Kit, Connector Repair (Not shown) (includes: () #, (1) #, () #5, () #1, (1) #, (1) #, (1) #1, (1) #17, (1) #1, (1) #, (1) #5...1

6 CONTROL SYSTEM WIRING

7 CONTROL SYSTEM WIRING ITEM PART NO. DESCRIPTION QTY Module, Wired Control Harness Repair Kit Clamp, Cable Connector, Plug Contact, Signal Socket Harness, Solenoids, DP Harness, Solenoids, Gravity Bag, Harness Controls Cap, Screw-On Cap, 1/" Grommet, 5/1" ID Strap, Plastic Tie Harness, Vehicle Contact, Signal Pin Connector, Receptacle, Flanged Boot, Cable Grip, Cable Connector, Plug, Unsealed Controller Assembly Touch Pad, V-Plow Housing, Controller (Complete) Connector, Receptacle Insertion Tool for Circular Connectors (not shown) Extraction Tool for Circular Connectors (not shown) Controller, Joystick, V, Wired (not shown) Kit, Connector Repair (not shown) (includes () #, (1) #, () #5, () #1, (1) #, (1) #, (1) #1, (1) #17, (1) #1, (1) # & (1) #...1

8 PROCONTROL SYSTEM WIRING * 5 7

9 PROCONTROL SYSTEM WIRING ITEM PART NO. DESCRIPTION QTY 1 Clip, Dash Mount Screw Transmitter, Wired Transmitter, Wireless Module, Receiver, Wired, Universal Module, Receiver, Wireless, Universal Harness, Vehicle Harness, Control, Solenoid, Down Pressure (Straight Blades) Harness, Control, Solenoid, Down Pressure (9R - S.N. Before 9R1000 & MBR) Harness, Control, Solenoid, Down Pressure (R, 9R - S.N. After 9R1000, RevHD)...1 Harness, Control, Solenoid, Gravity Down (Order Kit #911955) Harness, Control, Solenoidn (9VHD & MBV) Rubber Grommet Connector, Female Way APEX Terminal, Female, 18/0 AWG (Qty: Four per connector; Not shown) Connector, Male Way APEX Terminal,Male,18/ AWG (Qty: Four per connector; Not shown) Fuse, 10 AMP (Not shown - In holder) Fuse, 0 AMP (Not shown - In holder) (Used in 911 only) Kit, Module Harness Repair, ProControl Wired (Not shown) Strain Relief * Kit Upgrade, Solenoid Harness, ProControl (Includes Harness, Decal & Instructions) * Kit Upgrade, Solenoid Harness, ProControl (8V only) (Includes Harness, Decal & Instructions)...1 Decal, DP System, ProControl Battery, Wireless Wall Charger, ProControl, 10VAC Car Charger, ProControl, 1VDC Cap, Silicone Cap, Storage, Male Cap, Storage, Female Harness, Power Unit, -Way (9R -S.N. Before 9R1000, 9VHD, MBV, MBR) Harness, Power Unit, -Way (R, 9R -S.N. After 9R1000, RevHD)...1 *Kit will upgrade Legacy DP or Gravity units. A ProControl system package must also be ordered to use this kit. 8

10 PROCONTROL II SYSTEM WIRING

11 PROCONTROL II SYSTEM WIRING ITEM PART NO. DESCRIPTION QTY Transmitter, Wired Transmitter, Wireless Screw Base, Docking Battery, Wireless Charger, 10VAC Charger, 1VDC Cable, Charger Strain Relief Connector, Male, Way APEX Terminal, Male, 18/0 AWG (Not shown) Harness, Splitter (If equipped with a Sno-Way Plow and Spreader) Connector, Female, Way APEX Terminal, Female, 18/0 AWG (Not shown) Rubber Grommet Harness, Vehicle Cap, Storage, Female Cap, Storage, Male Kit, Module Harness Repair, ProControl WIred (Not shown) Module, Reveiver, Wired, Universal Module, Receiver, Wireless, Universal Harness, Control, Solenoid, Down Pressure (Straight Blades) Harness, Control, Solenoid, Down Pressure (9R - S.N. Before 9R1000 & MBR) Harness, Control, Solenoid, Down Pressure (R, 9R - S.N. After 9R1000, RevHD)...1 Harness, Control, Solenoid, Gravity Down (Order Kit #911955) Harness, Control, Solenoidn (9VHD & MBV) Fuse, 10 AMP (Not shown - In holder) Fuse, 0 AMP (Not shown - In holder) (Used in 911 only) Decal, DP System * Kit Upgrade, Solenoid Harness, ProControl (Includes Harness, Decal & Instructions) * Kit Upgrade, Solenoid Harness, ProControl (8V only) (Includes Harness, Decal & Instructions) Harness, Power Unit, -Way (9R -S.N. Before 9R1000, 9VHD, MBV, MBR) Harness, Power Unit, -Way (R, 9R -S.N. After 9R1000, RevHD)...1 *Kit will upgrade Legacy DP or Gravity units. A ProControl system package must also be ordered to use this kit. 10

12 VARIABLE CONTROL, & 9 cu. ft. Spreaders Includes:

13 VARIABLE CONTROL, & 9 cu. ft. Spreaders ITEM PART NO. DESCRIPTION QTY Harness, Variable Control Seal Terminal, Male Lock, Secondary Connector, Male Seal, Neoprene Grommet, /" Controller, Variable (Controller SN & later shown SEE NOTE) Wire, Power Screw, Self Tapping #10 x 1" Breaker, Circuit, 0A Terminal, 1/", Female Push-On Connector, Female Tap, 1/", ATC/ATO Fuse Tap, 1/", Mini Fuse...1 Motor (See Spreader Service Parts Manual ) Terminal, Female Connector, Female Cap, Storage Tie, Cable Bag of Parts (Variable Control)...1 NOTE: Variable Controllers with serial numbers before were not equipped with disconnect protection or cigarette lighter adapter power connection. Variable Controllers with these improvements are backwards compatible and can be purchased as service replacements for older controllers. 1

14 ON/OFF CONTROL, & 9 cu. ft. Spreaders Includes:

15 ON/OFF CONTROL, & 9 cu. ft. Spreaders ITEM PART NO. DESCRIPTION QTY Harness, On/Off Control Relay, 70A Kit, Relay (Includes 70A Relay, Connector, Terminals and Seal) Seal Terminal, Male Lock, Secondary Connector, Male Connector, Male Terminal, Male Pin Connector, Female Terminal, Female... 1 Strip, Hook and Loop Fastener Controller, On/Off Grommet, 1/" O.D Wire, Power Screw, Self Tapping #10 x 1" Breaker, Circuit, 5A Terminal, 1/", Female Push-On Connector, Female Tap, 1/", ATC/ATO Fuse Tap, 1/", Mini Fuse Motor (See Spreader Service Parts Manual ) Terminal, Female Connector, Female Cap, Storage...1 Tie, Cable Bag of Parts (On/Off Control)...1

16 PROCONTROL II CONTROL, & 9 cu. ft. Spreaders

17 PROCONTROL II CONTROL, & 9 cu. ft. Spreaders ITEM PART NO. DESCRIPTION QTY Transmitter, Wired Screw Base, Docking Strain Relief Connector, Apex Male, -Way Harness, Splitter (If equipped with Sno-Way Plow & Spreader) Connector, Apex Female, -Way Terminal, Female, 18/0 AWG (QTY: Four per connector; Not shown) Grommet, Rubber Harness, Vehicle, Spreader Cap, Storage, Female Cap, Storage, Male Kit, Module Harness Repair, ProControl Wired (Not shown) Module, Receiver, Wired, Spreader Lock, Secondary Seal Terminal, Male Connector, Male, -Pin Connector, Female, -Pin Terminal, Female... 0 Motor, Spinner (See Note) Vibrator (Optional Accessory) Harness, Power, Spreader Terminal. Ring, /8" Bag, Power Harness Parts Cable, Power Fuse, 100 Amp Fuse Holder Strap, Tie Plastic Screw, Self-tapping, #10-1 x 1"... NOTE: See Spreader Service Parts Manual

18 CAB CONTROL V-Box Gas Spreaders (RED) 1 (BLACK) 10 17

19 CAB CONTROL V-Box Gas Spreaders ITEM PART NO. DESCRIPTION QTY Controller Assembly Harness, Main Section, Feet Harness, Cigarette Lighter Lead Switch, On/Off/Starter, Illuminated Switch, Throttle, Intermittent Switch, Clutch, Intermittent Cover, Plastic Housing Screw Kit, Micro-Relay Kit, Connector Repair (includes connectors and terminals) Harness, Spreader, 8 Feet Positive Lead, Battery-Starter, Honda Positive Lead, Battery-Starter, Briggs Negative Lead, Battery Start Solenoid...1 * If Harness Has Molded Connectors, Purchase Connector Repair Kit (#10) For Connector or Terminal Repair. 18

20 ON/OFF CONTROL V-Box Spreaders Includes: MOTOR DUTY CYCLE: Motor is not a continuous duty cycle motor. If the motor becomes hot to the touch, the motor is approaching heat limits. Be sure to allow adequate cooling of motor before using the spreader again.

21 ON/OFF CONTROL V-Box Spreaders ITEM PART NO. DESCRIPTION QTY Harness, On/Off Control Relay, 70A Kit, Relay (Includes Relay, Connector, Terminals and Seals Connector, Male Terminal, Male Pin Connector, Female Terminal, Female... 8 Strip, Hook and Loop Fastener Controller, On/Off Grommet, 1/ O.D Wire, Power Screw, Self Tapping #10 x 1" Breaker, Circuit, 0A Terminal, 1/", Female Push-On Connector, Female Tap, 1/", ATC/ATO Fuse Tap, 1/", Mini Fuse Motor, Electric, 1/ HP (See Note) Boot, Cable (use with ring terminal connection) Harness, Motor Cap Cover, Harness End Tie, Cable Bag of Parts (On/Off Control) Package, Electric Spreader Harness...1 NOTE: See Spreader Service Parts Manual: V-Box Gas & Electric Spreader Units V-Box Electric 1 Gauge Spreader Units 0

22 DUAL VARIABLE CONTROL V-Box Electric Spreaders MOTOR DUTY CYCLE: Motors (#1 and #) are not continuous duty cycle motors. If a motor becomes hot to the touch, the motor is approaching heat limits. Be sure to allow adequate cooling of motor before using the spreader again. 1

23 DUAL VARIABLE CONTROL V-Box Electric Spreaders ITEM PART NO. DESCRIPTION QTY Control, Dual Electric, V-Box Cap Cover, Harness End Harness, Battery, DEVBX Seal Terminal, Male Connector, Male Plug, Cavity Terminal, Male Connector, Male, -Way Connector, Female, -Way Terminal, Female Connector, Flat Blade, Female, 1/" Tap, ATC/ATO Fuse, 1/" Tap, Mini Fuse, /1" Vibrator Light Kit Cap, Apex, -Way, Male Connector, Female. -Pin Secondary Lock Terminal, Female Cap, Metri Pack, -Way, Male Harness, Main DEV Motor, Electric, 1/ HP (See Note) Cap, Metri Pack, -Way, Female Motor, Conveyor Feed, 1/ HP (See Note)...1 Tie, Cable Grommet Bag, Power Harness Parts Fuse Holder Fuse, 0 Amp Screw, Self-Tapping, #10-1 x 1" Cable, Power Connector, pin Cap, Connector Terminal, Harness, 8 Ga Terminal, Controller, 10/1 Ga.... NOTE: See Spreader Service Parts Manual: V-Box Gas & Electric Spreader Units V-Box Electric 1 Gauge Spreader Units

24 DUAL VARIABLE CONTROL PDE Series Spreaders

25 DUAL VARIABLE CONTROL PDE Series Spreaders ITEM PART NO. DESCRIPTION QTY Control, PDE, V-Box Cap, Protective Harness, Battery, DEVBX...1 Tie, Cable, Black, 11" Seal Terminal, Male Connector, Male Plug, Cavity Terminal, Male Connector, Male, -Way Connector, Female, -Way Terminal, Female Terminal, Female, Push On, 1/" Tap, Fuse Cap, Apex, -Way, Male Connector, Female. -Pin Secondary Lock Terminal, Female Cap, Metri Pack, -Way, Male Harness, Main DEV Connector Body, Female, -Way Cap, Apex, -Way, Male Connector Body, Male, -Way Cap, Apex, -Way, Female Harness, Vibrator Loop (See Note 1)...1 Vibrator, 00 LB/S (See Note ) Motor, Auger Drive (See Note ) Flat Blade Connector, Female, 1/" Flat Blade Connector, Male 1/" Harness, Auger Loop (See Note 1) Cap, Metri Pack, -Way, Female Harness, Spinner Loop (See Note 1) Harness, Spinner Motor (Chute)...1 Motor, Spinner (See Note ) Fuse Seal, Neoprene Grommet, Rubber, /" Strain Relief, Small Strain Relief, Large Bag, Power Harness Parts Fuse Holder Fuse, 0 Amp Screw, Self-Tapping, #10-1 x 1" Cable, Power Connector, pin Cap, Connector Terminal, Harness, 8 Ga Terminal, Controller, 10/1 Ga.... NOTE: 1) If items #5, 0 or are replaced, the heat-shrinkable strain reliefs (#9 and 0) must also be replaced. ) See Spreader Service Parts Manual

26 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

27 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

28 SNO-WAY INTERNATIONAL, INC. Hartford, WI 507 USA Website: 0 Sno-Way International