PARTS MANUAL COMMERCIAL GENERATOR REV 11/06
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1 PARTS MANUAL COMMERCIAL GENERATOR PX7500 & PX7500e REV 11/06
2 GROUP INDEX Group Name Page GENERATOR - PX7500 & PX7500e... 4 PIPE FRAME -RECOIL START... 6 PIPE FRAME - ELECTRIC START... 8 CONTROL BOX FUEL TANK MUFFLER CRANKCASE GROUP CRANKSHAFT and PISTON GROUP INTAKE and EXHAST GOVERNOR, OPERATE GROUP COOLING and STARTING GROUP FUEL, LUBRICANT GROUP ELECTRIC DEVICE GROUP STARTING MOTOR GROUP SOLENOID GROUP PX7500 & PX7500e '99-12
3 FIG. 1 GENERATOR - PX7500 & PX7500e PX7500 & PX7500e '99-12
4 FIG. 1 GENERATOR - PX7500 & PX7500e REF PART NUMBER DESCRIPTION QTY REMARKS FRONT COVER BOLT and WASHER ASS Y (M8 20mm) 4 *3 31H ROTOR, compl. 1 Includes item BALL BEARING (6205DDU) H THROUGH BOLT (M10 280mm) H STATOR, compl H REAR COVER BUSHING G BRUSH, compl G SCREW and WASHER ASS Y (M5 20mm) BRUSH COVER BOLT and WASHER ASS Y (M5 12mm) CAP CAP H STATOR COVER H COVER BOLT (M8 180mm) SPRING WASHER WASHER FLANGE NUT H LABEL, model H EARTH WIRE, compl SCREW (M4 6mm) 1 PX7500 & PX7500e '99-12
5 FIG. 2-1 PIPE FRAME (For Recoil starter type) - PX7500 & PX7500e PX7500 & PX7500e '99-12
6 FIG. 2-1 PIPE FRAME (For Recoil starter type) - PX7500 & PX7500e REF PART NUMBER DESCRIPTION QTY REMARKS 1 31H PIPE FRAME, compl H REAR PLATE G FLANGE BOLT (M8 15mm) H EARTH WIRE SCREW and WASHER ASS Y (M5 8mm) H MOUNT, compl. (Generator side) H MOUNT, compl. (Engine side) FLANGE NUT WASHER LABEL (hot & gas) 1 PX7500 & PX7500e '99-12
7 FIG. 2-2 PIPE FRAME (For Electric starter type) - PX7500 & PX7500e PX7500 & PX7500e '99-12
8 FIG. 2-2 PIPE FRAME (For Electric starter type) - PX7500 & PX7500e REF PART NUMBER DESCRIPTION QTY REMARKS 1 31H PIPE FRAME, compl H SIDE PLATE H REAR PLATE G FLANGE BOLT (M8 15mm) H EARTH WIRE SCREW and WASHER ASS Y (M5 8mm) H MOUNT, compl. (Generator side) H MOUNT, compl. (Engine side) FLANGE NUT WASHER LABEL (hot & gas) BATTERY FRAME BOLT and WASHER ASS Y BATTERY BASE BOLT SPRING WASHER WASHER NUT BATTERY RETAINER BATTERY SPACER BOLT (M6 200mm) SPRING WASHER C WING NUT D BATTERY CORD (+) D BATTERY CORD (-) 1 PX7500 & PX7500e '99-12
9 FIG. 3 CONTROL BOX - PX7500 & PX7500e PX7500 & PX7500e '99-12
10 FIG. 3 CONTROL BOX - PX7500 & PX7500e REF PART NUMBER DESCRIPTION QTY REMARKS *1 31H CONTROL BOX ASS Y Recoil starter type 1 Includes items 1 thru 42 *1 31H CONTROL BOX ASS Y Electric starter type 1 Includes items 1 thru H CONTROL BOX UNIT 1 *2 31H CONTROL PANEL AY Recoil starter type 1 Includes items 2 thru 22 *2 31H CONTROL PANEL AY Electric starter type 1 Includes items 2 thru H CONTROL PANEL 1 Recoil starter type 2 31H CONTROL PANEL 1 Electric starter type 3 31H NO FUSE BREAKER (2P-25A) B SCREW and WASHER AY (M3 5mm) 8 Recoil starter type 4 31B SCREW and WASHER AY (M3 5mm) 6 Electric starter type TOGGLE SWITCH, AUTO IDLE B ENGINE SWITCH 1 Recoil starter type KEY SWITCH 1 Electric starter type AC VOLTMETER (200V) NUT (M3) TOGGLE SWITCH 1 Full power switch 10 31H PILOT LAMP (RED) HOUR METER H AC RECEPTACLE AC RECEPTACLE (125V-30A) G AC RECEPTACLE (125/250V-30A) G SCREW and WASHER ASS Y AC RECEPTACLE (GFCI) 20A SCREW and WASHER ASS Y (M4 10mm) WASHER NUT CIRCUIT PROTECTOR (10A) TERMINAL BOLT (COLOR : BLACK) TERMINAL BOLT (COLOR : RED) H AVR UNIT SCREW and WASHER ASS Y (M4 6mm) 4 25 KU IDLE CONTROL UNIT SCREW and WASHER ASS Y (M6 20mm) DIODE STACK 1 Recoil starter type DIODE STACK 2 Electric starter type SCREW and WASHER ASS Y (M4 20mm) 1 Recoil starter type PX7500 & PX7500e '99-12
11 FIG. 3 CONTROL BOX - PX7500 & PX7500e PX7500 & PX7500e '99-12
12 FIG. 3 CONTROL BOX - PX7500 & PX7500e REF PART NUMBER DESCRIPTION QTY REMARKS SCREW and WASHER ASS Y (M4 20mm) 2 Electric starter type 29 31H TERMINAL H COVER H MOULD H SCREW (M4 18mm) H GROMMET SCREW WASHER SPRING WASHER NUT WING NUT NUT LOCK WASHER H SCREW (M4 8mm) H SCREW and WASHER ASS Y (M4 8mm) MAGNETIC SWITCH BOLT and WASHER ASS Y (M5 12mm) H CABLE CLIP G LABEL, earth H BATTERY CORD (+) FLANGE BOLT SPRING WASHER NUT 2 PX7500 & PX7500e '99-12
13 FIG. 5 FUEL TANK - PX7500 & PX7500e PX7500 & PX7500e '99-12
14 FIG. 5 FUEL TANK - PX7500 & PX7500e REF PART NUMBER DESCRIPTION QTY REMARKS 1 31H FUEL TANK, compl FUEL GAUGE, compl FUEL TANK CAP ASS Y FUEL FILTER 1 * FUEL STRAINER ASS Y 1 Includes items 6 thru FILTER PACKING CUP NUT PACKING FLANGE BOLT RUBBER WASHER LABEL (symbol-tank) LABEL (caution) LABEL (fuel strainer) 1 PX7500 & PX7500e '99-12
15 FIG. 6 MUFFLER - PX7500 & PX7500e PX7500 & PX7500e '99-12
16 FIG. 6 MUFFLER - PX7500 & PX7500e REF PART NUMBER DESCRIPTION QTY REMARKS 1 31H MUFFLER, compl SPARK ARRESTER, compl TAPPING SCREW H MUFFLER COVER (front), compl H MUFFLER COVER (rear) H EXHAUST PIPE, compl H MUFFLER BRACKET BOLT SPRING WASHER GASKET, compl. (exhaust) H SEAL RUBBER NUT SPRING WASHER FLANGE NUT FLANGE BOLT BOLT GASKET 1 PX7500 & PX7500e '99-12
17 FIG. 7 CRANKCASE GROUP - PX7500 & PX7500e PX7500 & PX7500e '99-12
18 FIG. 7 CRANKCASE GROUP - PX7500 & PX7500e REF PART NUMBER DESCRIPTION QTY REMARKS * CRANKCASE, compl. Recoil starter type 1 Includes items 2 thru 6 * CRANKCASE, compl. Electric starter type 1 Includes items 2 thru OIL SEAL BALL BEARING BALL BEARING DOWEL PIN OIL SEAL 1 * MAIN BEARING COVER, compl. 1 Includes items 8 thru OIL SEAL BALL BEARING BALL BEARING GOVERNOR GEAR, compl GOVERNOR SLEEVE OIL GAUGE GASKET PLUG (RUBBER) 1 * CYLINDER HEAD, compl. 1 Includes items 17 thru 21 * CYLINDER HEAD, compl. 1 Includes items 17 thru VALVE GUIDE AA0-80 VALVE GUIDE STUD (M8 30mm) STUD (M6 98mm) AA0-50 SEAL-INTAKE VALVE CLIP GASKET, head GASKET, bearing cover PLUG GASKET ROCKER COVER, compl A3 RETAINER PLATE A3 LEAF VALVE GASKET, rocker cover RUBBER PIPE DOWEL PIN WASHER FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT (M8 40mm) 7 PX7500 & PX7500e '99-12
19 FIG. 8 CRANKSHAFT and PISTON GROUP - PX7500 & PX7500e PX7500 & PX7500e '99-12
20 FIG. 8 CRANKSHAFT and PISTON GROUP - PX7500 & PX7500e REF PART NUMBER DESCRIPTION QTY REMARKS CRANKSHAFT, compl. 1 * CONNECTING ROD ASS Y 1 Includes item FLANGE BOLT PISTON PIN PISTON (STD) PISTON (over size 0.25mm) PISTON (over size 0.50mm) PISTON RING SET (STD) PISTON RING SET (over size 0.25mm) PISTON RING SET (over size 0.50mm) CLIP SPACER, t=0.6 1 Select one piece only SPACER, t=0.8 1 Select one piece only SPACER, t=1.0 1 Select one piece only BALANCER SHAFT NUT WASHER SPRING WASHER WOODRUFF KEY 1 PX7500 & PX7500e '99-12
21 FIG. 9 INTAKE and EXHAUST GROUP - PX7500 & PX7500e PX7500 & PX7500e '99-12
22 FIG. 9 INTAKE and EXHAUST GROUP - PX7500 & PX7500e REF PART NUMBER DESCRIPTION QTY REMARKS CAMSHAFT, compl RELEASE LEVER, compl SPACER, t= SPACER, t=0.8 1 Select one piece only SPACER, t= RETURN SPRING TAPPET INTAKE VALVE EXHAUST VALVE VALVE SPRING SPRING RETAINER COLLET-VALVE B1 PUSH ROD, compl A3 ROCKER ARM BOLT, pivot B3 PIVOT NUT A3 GUIDE PLATE 1 * AIR CLEANER ASS Y 1 Includes items 19 thru CLEANER BODY, compl COLLAR SPACER CLIP GASKET CLEANER COVER, compl. 1 * CLEANER ELEMENT ASS Y 1 Includes items 26 and OUTER FILTER ELEMENT, compl LABEL, choke INSULATER A3 GASKET, insulator FLANGE NUT FLANGE BOLT FLANGE BOLT 1 PX7500 & PX7500e '99-12
23 FIG. 10 GOVERNOR, OPERATE GROUP - PX7500 & PX7500e PX7500 & PX7500e '99-12
24 FIG. 10 GOVERNOR, OPERATE GROUP - PX7500 & PX7500e REF PART NUMBER DESCRIPTION QTY REMARKS GOVERNOR LEVER, compl GOVERNOR SHAFT GOVERNOR SPRING GOVERNOR ROD, compl ROD SPRING SPEED CONTROL LEVER STOP PLATE SELF LOCK NUT BOLT and WASHER ASS Y NUT CLIP WASHER SCREW SPRING (ADJUST) 1 PX7500 & PX7500e '99-12
25 FIG. 11 COOLING and STARTING GROUP - PX7500 & PX7500e PX7500 & PX7500e '99-12
26 FIG. 11 COOLING and STARTING GROUP - PX7500 & PX7500e REF PART NUMBER DESCRIPTION QTY REMARKS BLOWER HOUSING, compl. 1 * RECOIL STARTER ASS Y 1 Includes items 3 thru REEL RATCHET SPIRAL SPRING FRICTION SPRING RETURN SPRING RATCHET GUIDE SET SCREW STARTER ROPE STARTER KNOB STARTER PULLEY LABEL (TRADE MARK) CYLINDER BAFFLE 1 UNIT CYLINDER BAFFLE FLANGE BOLT FLANGE BOLT BOLT FLANGE BOLT 4 PX7500 & PX7500e '99-12
27 FIG. 12 FUEL, LUBRICANT GROUP - PX7500 & PX7500e PX7500 & PX7500e '99-12
28 FIG. 12 FUEL, LUBRICANT GROUP - PX7500 & PX7500e REF PART NUMBER DESCRIPTION QTY REMARKS * CARBURETOR ASS Y 1 Includes items 2 thru SCREW THROTTLE VALVE (#125) SCREW CHOKE VALVE SPRING ADJUSTER PILOT JET (#50) THROTTLE SHAFT ASS Y RING CHOKE LEVER ASS Y PACKING FLOAT ASS Y MAIN NOZZLE MAIN JET (#97.5) WASHER BOLT RING NEEDLE VALVE PIN JET HOLDER FLOAT BODY ASS Y SCREW CLIP AIR JET AIR JET SPRING RING ADJUST SCREW SPRING CAP SEAL CAP SEAL HOSE CLIP O RING SOLENOID ASS Y WASHER 1 * FUEL PIPE, compl. 1 Includes items 41 and RUBBER PIPE (Ø6 Ø12 180mm) HOSE CLAMP 2 PX7500 & PX7500e '99-12
29 FIG. 13 ELECTRIC DEVICE GROUP - PX7500 & PX7500e PX7500 & PX7500e '99-12
30 FIG. 13 ELECTRIC DEVICE GROUP - PX7500 & PX7500e REF PART NUMBER DESCRIPTION QTY REMARKS FLYWHEEL, compl IGNITION COIL, compl CHARGE COIL, compl EXCITER COIL, compl GROMMET SPARK PLUG (BPR6ES) SPARK PLUG CAP CLAMP 6 Recoil starter type CLAMP 5 Electric starter type CLAMP, compl RING GEAR WIRE 8, compl KS OIL SENSOR, compl BOLT and WASHER ASS Y SCREW and WASHER ASS Y SCREW, pan head FLANGE BOLT 2 Recoil starter type FLANGE BOLT 1 Electric starter type PX7500 & PX7500e '99-12
31 FIG. 14 STARTING MOTOR GROUP - PX7500 & PX7500e PX7500 & PX7500e '99-12
32 FIG. 14 STARTING MOTOR GROUP - PX7500 & PX7500e REF PART NUMBER DESCRIPTION QTY REMARKS * STARTER MOTOR ASS Y 1 Includes items 1 thru ARMATURE ASS Y WASHER KIT YOKE ASS Y M BUSH (1) M BUSH (2) BRUSH (+) O RING 1 * BRUSH HOLDER ASS Y 1 Includes items 9 and BRUSH (-) BRUSH SPRING 2 * REAR COVER ASS Y 1 Includes item METAL PINION ASS Y STOPPER SET PINION 1 * FRONT COVER ASS Y 1 Includes item METAL THROUGH BOLT BOLT, starter WASHER SPRING WASHER NUT SPRING WASHER 1 PX7500 & PX7500e '99-12
33 FIG. 15 SOLENOID GROUP - PX7500 & PX7500e PX7500 & PX7500e '99-12
34 FIG. 15 SOLENOID GROUP - PX7500 & PX7500e REF PART NUMBER DESCRIPTION QTY REMARKS BRACKET, solenoid 1, compl SOLENOID ASS Y BRACKET, solenoid 2, compl SPRING, solenoid BOLT and WASHER ASS Y WIRE BAND BOLT and WASHER ASS Y 1 PX7500 & PX7500e '99-12
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