Quality Parts. TMX Electric Tow Tractor Effective Serial Number TMX UP WARNING WARNING

Transcription

1 Front Cover Quality Parts TMX Electric Tow Tractor Effective Serial Number TMX UP WARNING WARNING Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place. Part no: Date: March 05, 00

2 BT Prime-Mover is a trademark of BT Prime-Mover Inc., 00 BT Prime-Mover Inc., Muscatine, Iowa. All Rights Reserved.

3 Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion. Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order. All parts of any such industrial truck requiring replacement shall be replaced only by parts of equivalent as to safety with those used in the original design. INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover cannot accept responsibility for parts returned without authorization. If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts. FIELD MODIFICATIONS The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (90.78 (a)()). BT Prime-Mover will approve such changes requested as we can properly evaluate and rerated as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck. EXPLANATION OF SERIAL NUMBER TMX Number of unit for that day Day of year (65) Year (999) Decade (990) Capacity Model (TMX) January, 00 BT Prime-Mover, Inc.

4 GENERAL INFORMATION INDEX General This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts. RIGHT-HAND AND LEFT-HAND SIDES The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment. A. Right Side B. Rear C. Left Side D. Forward PART LIST D The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure. A C B EXAMPLE: ITEM # PART # NAME # FOR ASSY. UNITS 5 6K K 5 K NSS NSS NA 0008 Hose assembly, 89/80 Hose assembly, 95/98 Hose assembly, 08/6 Hose assembly, /0 Hose assembly, 9/58 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose ( feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With K ) As Req'd 89/80 95/98 08/6 /0 9/58 BT Prime-Mover, Inc. January, 00

5 0 / 8 BT Prime-Mover Inc. 05 North Highway 8 Muscatine, Iowa Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA Quality Parts I O / July 7, 998 BT Prime-Mover, Inc.

6 Index Quality Parts 0000 Chassis Frame / Chassis Inspection covers (Shields & guards) Inspection covers ( EE electrical box) Inspection covers (Splash guard) Battery compartment parts Drivers controls (speed & direction) Signs, warnings Motors Drive motor Serial number UP Transmission / Drive Gear Mechanical drive gear unit Brake / Wheel System Parking brake system Brake drum / disc assembly Drive wheel Fork / support arm / outrigger wheels Steering System Handle stem and brake levers Steering arm / wheel (Handle head assembly) Steering / radial bearing...7 BT Prime-Mover, Inc. January 5, 00

7 5000 Electrical System General alarm signal Current collector, cable drum Battery connector Amp system line contactor /00 Amp system EE line contactor Voltage / battery indicator Hourmeter / speedometer Start / stop switch Speed controls Control cables / harness (Handle head) Control cables / harness (Control wire) Control cables / harness (Power wire) Transistor panel ( Volt, 00 Amp system) Serial number UP Micro switches Control circuit breaker Power circuit breaker Hydraulic System Operating Function - Lifting Device Peripheral / Installation Equipment Options / Attachments Warning lights / alarm Towing hook Electrical heater Electrical heater ( Volt) Tools Electrical controllers (Handset) Special tools and lubrications Alphabetical/Numerical Index Alphabetical Index Numerical Index... 0 January 5, 00 BT Prime-Mover, Inc. 5

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9 0000 Chassis 0000 Chassis BT Prime-Mover, Inc.

10 Quality Parts BT Prime-Mover, Inc. June 9, 997

11 Frame / Chassis ITEM # PART # NAME # FOR ASSY. UNITS Frame, TMX (Also See Fig.# for Battery Roller Frames) Isolator Isolator Screw, cap Screw, cap Bracket, limit switch June 9, 997 BT Prime-Mover, Inc. 9

12 Quality Parts BT Prime-Mover, Inc. February 08, 00

13 00-00 Inspection covers (Shields & guards) ITEM # PART # NAME # FOR ASSY. UNITS Screw, flat head Bracket, hitch Pad, platform Plate, platform Screw, socket head Angle, platform Cover Door Latch Plate, latch Screw, locking Cover, plate Screw, thread form Bumper, door Pad, knee Cushion, backrest February 08, 00 BT Prime-Mover, Inc.

14 Quality Parts BT Prime-Mover, Inc. August, 999

15 0-000 Inspection covers ( EE electrical box) ITEM # PART # NAME # FOR ASSY. UNITS * * * Screw, cap Box, EE Screw, cap Washer, brass flat Washer, Nylon shoulder Washer, Nylon EE August, 999 BT Prime-Mover, Inc.

16 Quality Parts BT Prime-Mover, Inc. June 7, 997

17 0-000 Inspection covers (Splash guard) ITEM # PART # NAME # FOR ASSY. UNITS Guard, splash Screw Lockwasher Standoff June 7, 997 BT Prime-Mover, Inc. 5

18 Quality Parts 5 6 BT Prime-Mover, Inc. June 0, 997

19 Battery compartment parts ITEM # PART # NAME # FOR ASSY. UNITS Frame, Left battery roller Frame, Right battery roller Door (without battery rollers) Door (with battery rollers) Shaft Bearing Roller 8 Left Right No battery rollers Battery rollers June 0, 997 BT Prime-Mover, Inc. 7

20 Quality Parts BT Prime-Mover, Inc. June 5, 997

21 Drivers controls (speed & direction) ITEM # PART # NAME # FOR ASSY. UNITS Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded 6 June 5, 997 BT Prime-Mover, Inc. 9

22 Quality Parts BT PRIME-MOVER, INC. 05 N. HIGHWAY 8 MUSCATINE, IA BT Prime-Mover, Inc. February 08, 00

23 Signs, warnings ITEM # PART # NAME # FOR ASSY. UNITS * * * * NSS NSS Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, /8 Compartment, operator s manual Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, BT LOGO Decal, NO STEP Decal, TMX Manual, TMX Master Parts Manual, TMX Service Manual, TMX Operator's Manual, TMX Parts As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. February 08, 00 BT Prime-Mover, Inc.

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25 000 Motors 000 Motors BT Prime-Mover, Inc.

26 Quality Parts Serial number UP K BT Prime-Mover, Inc. February, 00

27 760-0 Drive motor Serial number UP ITEM # PART # NAME # FOR ASSY. UNITS Motor assembly, drive Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Fan Ring, retainer Bearing Endhead, drive Seal K Kit, EE cover band EE February, 00 BT Prime-Mover, Inc. 5

28 This page intentionally left blank BT Prime-Mover, Inc.

29 000 Transmission / Drive Gear 000 Transmission / Drive Gear BT Prime-Mover, Inc.

30 Quality Parts Torque nut to 50 ft./lb while turning wheel NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission BT Prime-Mover, Inc. August 8, 998

31 Mechanical drive gear unit ITEM # PART # NAME # FOR ASSY. UNITS * Transmission assembly Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 5 ft-lb) Screw, socket head (Torque ft-lb) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 50 ft-lb) Gear, drive 9 August 8, 998 BT Prime-Mover, Inc. 9

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33 000 Brake / Wheel System 000 Brake / Wheel System BT Prime-Mover, Inc.

34 Quality Parts BT Prime-Mover, Inc. February 08, 00

35 Parking brake system ITEM # PART # NAME # FOR ASSY. UNITS Key Brake assembly (See Fig.# 60-00) Screw, socket head (Torque ft./lbs.) Bracket, brake cable Transmission assembly (See Fig.# ) Drive motor assembly (See Fig.# 760-0) Drum, brake Nut 9 February 08, 00 BT Prime-Mover, Inc.

36 Quality Parts BT Prime-Mover, Inc. February 8, 00

37 60-00 Brake drum / disc assembly ITEM # PART # NAME # FOR ASSY. UNITS Brake assembly Cam Plate Lever Ring, retainer Spring Shoe February 8, 00 BT Prime-Mover, Inc. 5

38 Quality Parts 6 BT Prime-Mover, Inc. February 08, 00

39 50-00 Drive wheel ITEM # PART # NAME # FOR ASSY. UNITS Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive Rubber Non-marking Grip Rubber Crowned Poly Rubber Non-marking Grip Rubber Crowned Poly February 08, 00 BT Prime-Mover, Inc. 7

40 Quality Parts BT Prime-Mover, Inc. January 997

41 Fork / support arm / outrigger wheels ITEM # PART # NAME # FOR ASSY. UNITS Spacer Guard, string Bearing Wheel, Urethane Wheel, Rubber Fitting, grease Washer Screw, cap Urethane Rubber January 997 BT Prime-Mover, Inc. 9

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43 000 Steering System 000 Steering System BT Prime-Mover, Inc.

44 Quality Parts CONNECT TO BRAKE BT Prime-Mover, Inc. February 08, 00

45 0-000 Handle stem and brake levers ITEM # PART # NAME # FOR ASSY. UNITS Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim 0.00 in. [0.76 mm] Pin, groove Pin, spring Bracket, hand brake Screw, socket head Control head assembly (See Fig.# -000) Cover Handle, brake (As Shown) Handle, brake (Not Shown) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Base, stem handle Latch, bar Spring Bolt, shoulder Bushing, flanged Bolt, shoulder Shaft, pivot Handle Bolt, shoulder Shim, in. [0.7 mm] 8 6 As Req d. As Shown Not Shown February 08, 00 BT Prime-Mover, Inc.

46 Quality Parts BT Prime-Mover, Inc. July, 998

47 -000 Steering arm / wheel (Handle head assembly) -000 ITEM # PART # NAME # FOR ASSY. UNITS Housing, switch Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head Knob assembly Grip, fixed Pin, roll Coupler Block Pin Screw, socket (not part of handle assy.) 9 8 July, 998 BT Prime-Mover, Inc. 5

48 Quality Parts BT Prime-Mover, Inc. August, 999

49 Steering / radial bearing ITEM # PART # NAME # FOR ASSY. UNITS Seal, small felt Frame (See Fig.# ) Fitting, 90 grease Transmission assembly (See Fig.# ) Bearing Seal, large felt Bearing August, 999 BT Prime-Mover, Inc. 7

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51 5000 Electrical System 5000 Electrical System BT Prime-Mover, Inc.

52 Quality Parts 5 50 BT Prime-Mover, Inc. June, 997

53 General alarm signal ITEM # PART # NAME # FOR ASSY. UNITS Switch, horn Spring, return Screw, socket head Horn Bushing June, 997 BT Prime-Mover, Inc. 5

54 Quality Parts 5 BT Prime-Mover, Inc. April 997

55 Current collector, cable drum ITEM # PART # NAME # FOR ASSY. UNITS Screw, cap Washer, flat Strap, static (cut to length) Nut April 997 BT Prime-Mover, Inc. 5

56 Quality Parts 5 5 BT Prime-Mover, Inc. August, 999

57 Battery connector ITEM # PART # NAME # FOR ASSY. UNITS Connector, SB-75 GRAY housing Connector, SB-75 YELLOW housing Connector, SB-75 RED housing Connector, SB-75 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# ) Cable, POSITIVE (See Fig.# ) Nut GRAY YELLOW RED BLUE August, 999 BT Prime-Mover, Inc. 55

58 Quality Parts 56 BT Prime-Mover, Inc. July 06, 00

59 Amp system line contactor ITEM # PART # NAME # FOR ASSY. UNITS * Contactor, 00 Amp line E Screw, cap E July 06, 00 BT Prime-Mover, Inc. 57

60 Quality Parts 58 BT Prime-Mover, Inc. July 06, 00

61 /00 Amp system EE line contactor ITEM # PART # NAME # FOR ASSY. UNITS * Contactor, line EE Screw, cap EE July 06, 00 BT Prime-Mover, Inc. 59

62 Quality Parts BT Prime-Mover, Inc. June 9, 997

63 Voltage / battery indicator ITEM # PART # NAME # FOR ASSY. UNITS Display, BDI/Hourmeter (lift interrupt/speed dropout) Harness, wire Fitting, wire splice Plug, resistor.5k Battery discharge indicator, BDI Battery discharge indicator/hourmeter Plug, gauge (Cap) June 9, 997 BT Prime-Mover, Inc. 6

64 Quality Parts QUARTZ HOURS 0 6 BT Prime-Mover, Inc. October 996

65 Hourmeter / speedometer ITEM # PART # NAME # FOR ASSY. UNITS Hourmeter October 996 BT Prime-Mover, Inc. 6

66 Quality Parts 0 / 8 I O 5 6 BT Prime-Mover, Inc. February 08, 00

67 Start / stop switch ITEM # PART # NAME # FOR ASSY. UNITS * Switch, key Extra keys only (Set of two keys) Switch, toggle Switch, disconnect Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin Sealed February 08, 00 BT Prime-Mover, Inc. 65

68 Quality Parts 66 BT Prime-Mover, Inc. December 0, 997

69 Speed controls ITEM # PART # NAME # FOR ASSY. UNITS Potentiometer bracket assembly Gear Screw December 0, 997 BT Prime-Mover, Inc. 67

70 Quality Parts 68 BT Prime-Mover, Inc. June 0, 997

71 Control cables / harness (Handle head) ITEM # PART # NAME # FOR ASSY. UNITS Harness, head June 0, 997 BT Prime-Mover, Inc. 69

72 Quality Parts Tab 6 Tab Tab Tab 5 BDI/Hourmeter BT Prime-Mover, Inc. August, 999

73 Control cables / harness (Control wire) ITEM # PART # NAME # FOR ASSY. UNITS 5 * * 6 * * * Harness, main truck Jumper (NOT used with speed dropout) Breaker, control circuit (See Fig.# ) Screw, cap Clamp Screw, cap Nut Switch, platform Screw, round head Nut, twin Fitting, wire August, 999 BT Prime-Mover, Inc. 7

74 Quality Parts A E 0 A E 7 BT Prime-Mover, Inc. August, 999

75 Control cables / harness (Power wire) ITEM # PART # NAME # FOR ASSY. UNITS * * * Cable Cable Screw Bar, bus Breaker, drive circuit (See Fig.# ) Cable Cable Cable Cable Sleeve (. feet) Clamp Screw, cap Lockwasher Screw, cap Lockwasher Cable Cable Breaker, control circuit (See Fig.# ) As Req d.. feet August, 999 BT Prime-Mover, Inc. 7

76 Quality Parts Serial number UP 7 BT Prime-Mover, Inc. August, 999

77 Transistor panel ( Volt, 00 Amp system) Serial number UP ITEM # PART # NAME # FOR ASSY. UNITS Controller, 00 AMP system Screw, cap Volt August, 999 BT Prime-Mover, Inc. 75

78 Quality Parts BT Prime-Mover, Inc. July 0, 998

79 Micro switches ITEM # PART # NAME # FOR ASSY. UNITS NSS NSS NSS NSS NSS NSS NSS Kit, switch (Before serial number 77900) Kit, switch (After serial number 77900) Screw, machine Switch, rearward Spacer Switch, forward Bracket Lockwasher Nut Screw Before After July 0, 998 BT Prime-Mover, Inc. 77

80 Quality Parts 78 BT Prime-Mover, Inc. May 0, 998

81 Control circuit breaker ITEM # PART # NAME # FOR ASSY. UNITS Breaker, AMP AMP May 0, 998 BT Prime-Mover, Inc. 79

82 Quality Parts Old New 80 BT Prime-Mover, Inc. May 0, 998

83 Power circuit breaker ITEM # PART # NAME # FOR ASSY. UNITS Breaker, 50 AMP 50 AMP May 0, 998 BT Prime-Mover, Inc. 8

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85 6000 Hydraulic System 6000 Hydraulic System BT Prime-Mover, Inc.

86 This page intentionally left blank BT Prime-Mover, Inc.

87 7000 Operating Function - Lifting Device 7000 Operating Function - Lifting Device BT Prime-Mover, Inc.

88 This page intentionally left blank BT Prime-Mover, Inc.

89 8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment BT Prime-Mover, Inc.

90 This page intentionally left blank BT Prime-Mover, Inc.

91 9000 Options / Attachments 9000 Options / Attachments BT Prime-Mover, Inc.

92 Quality Parts BT Prime-Mover, Inc. June 0, 997

93 Warning lights / alarm ITEM # PART # NAME # FOR ASSY. UNITS * * * NSS NSS NSS Light, RED flashing Light, AMBER flashing Lens, RED Lens, AMBER Reflector Bulb, flashing Screw Base Screw, socket Connector, butt Nut Cable (7 feet) Fitting, wire Tie, cable Pole, flashing light Alarm, travel Plug, diode Fitting, 90 wire Screw, thread form As Req'd. RED AMBER RED AMBER June 0, 997 BT Prime-Mover, Inc. 9

94 Quality Parts BT Prime-Mover, Inc. January 997

95 Towing hook ITEM # PART # NAME # FOR ASSY. UNITS Pintle assembly Hook, Pintle Washer, flat Screw, cap NSS Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap Tow eye assembly Tow, eye Washer, flat Screw, cap January 997 BT Prime-Mover, Inc. 9

96 CONTROL HANDLE SIDE VIEW-SECTION CONTROL HANDLE TOP VIEW Quality Parts POSITION HEATER ON INSIDE OF BRACKET POSITION HEATER ON INSIDE OF COVER AS SHOWN. CRIMP.50 [6.5mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS. 9 BT Prime-Mover, Inc. June 0, 997

97 Electrical heater ITEM # PART # NAME # FOR ASSY. UNITS * * * Thermostat Screw Lockwasher Nut Bracket Harness, heater Bracket, heater Tab, wire, male Heater June 0, 997 BT Prime-Mover, Inc. 95

98 Quality Parts BT Prime-Mover, Inc. June 0, 997

99 Electrical heater ( Volt) ITEM # PART # NAME # FOR ASSY. UNITS * * Heater Fitting, wire Tie, wire Fuse, 0 AMP (Supplied with item # 8) Block, driver Screw Screw Mount, heater Heater Harness 0 AMP June 0, 997 BT Prime-Mover, Inc. 97

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101 0000 Tools 0000 Tools BT Prime-Mover, Inc.

102 Quality Parts 00 BT Prime-Mover, Inc. January, 998

103 Electrical controllers (Handset) ITEM # PART # NAME # FOR ASSY. UNITS Kit, handset Cable, handset January, 998 BT Prime-Mover, Inc. 0

104 Quality Parts BT Prime-Mover, Inc. January, 998

105 Special tools and lubrications ITEM # PART # NAME # FOR ASSY. UNITS 5 6 * * * Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #55 gasket eliminator January, 998 BT Prime-Mover, Inc. 0

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107 000 Alphabetical/Numerical Index 000 Alphabetical/ Numerical Index BT Prime-Mover, Inc.

108 This page intentionally left blank BT Prime-Mover Inc.

109 Alphabetical Index TMX ELECTRIC TRUCK Alphabetical Index This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Part# FIG.# Item# Description Part# FIG.# Item# Adapter, flush and hard to reach Alarm, travel Anchor, spring Angle, platform Armature Band, head Bar, brake link Bar, bus Base, stem handle Battery discharge indicator, BDI Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Block Block, driver Bolt, shoulder Bolt, shoulder Box, EE Bracket Bracket Bracket, brake cable Bracket, hand brake Bracket, heater Bracket, hitch Bracket, limit switch Bracket, switch Brake assembly Breaker, AMP Breaker, 50 AMP Brush Bulb, flashing Bumper, door Bushing Bushing Bushing, flanged Bushing, flanged Bushing, sleeve Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable, brake Cable, handset Cam Cam Case, gear Clamp Clamp * Clamp, cable Clevis Compartment, operator s manual Connector, butt Connector, SB-75 BLUE housing Connector, SB-75 GRAY housing Connector, SB-75 RED housing Connector, SB-75 YELLOW housing Contactor, 00 Amp line E Contactor, line EE Control, thumb Controller, 00 AMP system Cotter, internal Coupler Coupler assembly, automatic Cover Cover Cover Cover Cover, brake Cover, gear case Cover, plate Cushion, backrest Decal, BT LOGO Decal, BT LOGO Decal, NO STEP Decal, SET PARKING BRAKE Decal, TMX Decal, WARNING Display, BDI/Hourmeter Door Door Door Drum, brake Endhead, commutator Endhead, drive Fan Fitting, 90 grease Fitting, 90 wire * Fitting, grease Fitting, wire * Fitting, wire * Fitting, wire * Fitting, wire splice Frame, Left battery roller Frame, Right battery roller Frame, TMX Fuse, 0 AMP Gear Gear, drive Gear, idler Gear, pinion Grip Grip, fixed Guard Guard, splash Guard, string Handle Handle, brake Handle, brake Handle, park brake Harness Harness, head Harness, heater Harness, main truck Harness, wire Heater Heater Heater Hook, Pintle Horn Hourmeter Housing, switch Housing, switch Isolator Isolator Joint, ball Jumper Key Key Keys, set of two * Kit, EE cover band K Kit, field coil Kit, handset Kit, lead assembly Kit, switch Kit, switch Knob Knob assembly February 8, 00 BT Prime-Mover, Inc. 07

110 TMX ELECTRIC TRUCK Alphabetical Index Description Part# FIG.# Item# Description Part# FIG.# Item# Latch Latch, bar Lens, AMBER Lens, RED Lever Lever Lifter, battery pack Light, AMBER flashing Light, RED flashing Link, pivot Lockwasher Lockwasher * Lockwasher * Loctite spray can, N primer * Loctite tube * Loctite, gasket eliminator * Lubricant, oz. Molykote Lubricant, lift truck Manual, TMX Master Parts * Manual, TMX Service * Motor assembly, drive Mount, heater Nut Nut Nut * Nut Nut * Nut Nut Nut Nut * Nut, clip Nut, flanged Nut, flanged Nut, flanged Nut, jam Nut, jam Nut, twin Nut, twin * Pad, knee Pad, platform Paint, BT RED Paint, BT BLACK semi gloss Paint, SAFETY ORANGE Paint, SAFETY YELLOW Pin Pin with cotter pin Pin, cotter Pin, dowel Pin, groove Pin, roll Pin, roll Pin, roll Pin, spring Pin, threaded Pin, yoke Pintle assembly Pivot Plate Plate, brush Plate, latch Plate, platform Plug, diode * Plug, drain/fill pipe Plug, gauge Plug, resistor.5k Pole, flashing light Potentiometer bracket assembly Return Ring Ring, retainer Ring, retainer Roller Screw Screw Screw * Screw * Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, cap Screw, cap Screw, cap Screw, cap * Screw, cap Screw, cap Screw, cap * Screw, cap * Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head Screw, flat head Screw, flat head Screw, socket flat head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Seal Seal Seal, large felt Seal, small felt Shaft Shaft, cam Shaft, pivot Shim Shoe Sleeve Socket, Relief Valve Spacer Spray, BT BLACK semi gloss Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring, return Standoff Stem, handle Strap, static Switch, brake interlock Switch, brake interlock (Sealed) Switch, disconnect Switch, horn Switch, key Switch, platform Switch, toggle Tab, wire, male Thermostat Tie, cable Tie, cable * Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tool, bearing installing BT Prime-Mover, Inc. February 8, 00

111 TMX ELECTRIC TRUCK Alphabetical Index Description Part# FIG.# Item# Description Part# FIG.# Item# Tow eye assembly Tow, eye Transmission assembly * Washer Washer, brass flat * Washer, flat Washer, flat Washer, flat Washer, flat Washer, Nylon * Washer, Nylon shoulder * Washer, sealing Washer, shim Washer, wave Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, Non-marking XLC drive Wheel, Rubber Wheel, Rubber drive Wheel, Urethane February 8, 00 BT Prime-Mover, Inc. 09

112 Numerical Index TMX ELECTRIC TRUCK Numerical Index This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part# Description FIG.# Item# Part# Description FIG.# Item# 059 Screw Washer, flat Spring Return Cam Gear Decal, BT LOGO Nut, flanged Lubricant, oz. Molykote Adapter, flush and hard to reach Bushing, sleeve Bushing Bearing, ball Seal Screw, cap Screw, cap Nut, jam Nut, jam Nut Pin, yoke Fitting, grease Fitting, 90 grease Bearing Bearing Bearing Cotter, internal Hook, Pintle Bushing, flanged Connector, butt Fitting, wire splice Key Key Bolt, shoulder Bolt, shoulder Screw Screw * Pin, dowel Washer, sealing Decal, BT LOGO Pin with cotter pin Nut, clip Plug, gauge Nut, twin Nut, twin * 99-9 Washer, shim Clamp Clamp * Tire, Rubber Tire, Non-marking XLC drive Tire, Grip Rubber Shell drive Jumper Switch, brake interlock Switch, brake interlock (Sealed) Clevis Ring Horn Tow, eye Bearing Shaft Roller Fuse, 0 AMP Tie, cable Tie, cable * Light, RED flashing Light, AMBER flashing Lifter, battery pack Tool, bearing installing Socket, Relief Valve Spring Bearing Bearing Washer, wave Seal Ring, retainer Band, head Compartment, operators manual Bulb, flashing Fan Plate, brush Battery discharge indicator/hourmeter Case, gear Cover, gear case Loctite tube * Loctite spray can, N primer * Loctite, gasket eliminator * Gear, idler Gear, drive Transmission assembly * Screw, cap Screw, cap * Plug, drain/fill pipe Nut, flanged Nut, flanged Screw * Screw Housing, switch Housing, switch Control, thumb Cover Bracket, switch Cover Bracket Isolator Pin Pin, threaded Shaft, cam Block Spring Cam Lever Screw Screw Screw Screw Screw Screw Screw, cap Gear, pinion Breaker, AMP Breaker, 50 AMP Spring, return Spring Screw, flat head Screw, flat head Seal, large felt Seal, small felt Screw, cap Screw, cap * Screw, cap * Screw, cap Screw Screw Screw, socket flat head Screw, cap Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, cap Screw, cap Screw, cap Nut Nut * Nut BT Prime-Mover, Inc. February 8, 00

113 TMX ELECTRIC TRUCK NUMERICAL INDEX Part# Description FIG.# Item# Part# Description FIG.# Item# Nut * Nut Nut Nut Pin, roll Pin, roll Pin, roll Switch, key Harness, head Isolator Plate, latch Bumper, door Clamp, cable Keys, set of two * Switch, horn Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Lens, AMBER Kit, lead assembly Angle, platform Pad, knee Bar, brake link Anchor, spring Handle, park brake Bracket, hand brake Cover Pivot Link, pivot Bracket, brake cable Handle, brake Handle, brake Bracket, limit switch Cover, plate Pad, platform Brake assembly Screw, cap Washer, brass flat * Spring Spring Joint, ball Pin, spring Cable, brake Pin, groove Screw, socket head Coupler Screw, flat head Grip, fixed Guard Knob assembly Cushion, backrest Bracket, hitch Wheel, Urethane Wheel, Rubber Door Guard, string Door Frame, TMX Switch, platform Cover Coupler assembly, automatic Screw, socket head Screw, socket head Frame, Left battery roller Frame, Right battery roller Tow eye assembly Pintle assembly Manual, TMX Service * Lever Decal, SET PARKING BRAKE Tire, Crowned Urethane Washer Grip Pole, flashing light Screw, socket head Lens, RED Contactor, 00 Amp line E Contactor, line EE Drum, brake Handle Standoff Plate, platform Battery discharge indicator, BDI Switch, disconnect Decal, NO STEP Motor assembly, drive Bushing, flanged Decal, WARNING Latch, bar Cable Cable Cable Cable Cable Cable Cable Cable Kit, EE cover band K Shaft, pivot Cover, brake Spring Display, BDI/Hourmeter Harness, wire Stem, handle Base, stem handle Decal, TMX Door Kit, handset Cable, handset Endhead, drive Armature Kit, field coil Brush Endhead, commutator Bar, bus Guard, splash Block, driver Mount, heater Switch, toggle Kit, switch Bracket Harness, main truck Bushing Harness Strap, static Washer, Nylon shoulder * Washer, Nylon * Potentiometer bracket assembly Shim Kit, switch Manual, TMX Master Parts * Box, EE Controller, 00 AMP system Plate Shoe Ring, retainer Latch Spacer Heater Alarm, travel Plug, resistor.5k Heater Heater Plug, diode * Lubricant, lift truck Fitting, wire * Fitting, 90 wire * Fitting, wire * Fitting, wire * Tab, wire, male Thermostat Connector, SB-75 GRAY housing Connector, SB-75 YELLOW housing Connector, SB-75 RED housing Connector, SB-75 BLUE housing February 8, 00 BT Prime-Mover, Inc.

114 TMX ELECTRIC TRUCK NUMERICAL INDEX Part# Description FIG.# Item# Part# Description FIG.# Item# Bearing Knob Pin, cotter Washer, flat Washer, flat Washer, flat Nut * Lockwasher Lockwasher * Lockwasher * Screw, cap Screw, cap Screw, cap Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Paint, SAFETY ORANGE Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY ORANGE Paint, BT RED Sleeve Cable BT Prime-Mover, Inc. February 8, 00

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116 Back Cover BT Prime-Mover, Inc., 05 N. Highway 8, Muscatine, Iowa U.S.A. Tel (56) Fax (56)