Precision TIG 225 PARTS LIST FOR RETURN TO MAIN INDEX

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1 Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies P-536 RETURN TO MAIN INDEX PARTS LIST FOR Precision TIG 225 P-536

2 P-536-A P-536-A ILLUSTRATION OF SUB-ASSEMBLIES

3 Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies P-536-A.1 Precision TIG 225 For Codes: 11317, & 11319, & P-536-A.1 Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed. Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine. Sub Assembly Item No. SUB ASSEMBLY PAGE NAME PAGE NO. CODE NO. Optional Equipment 1 Case Front Assembly P-536-B.1 P-536-C RETURN TO MAIN INDEX (Domestic) (Canadian) (Export) (Ready-Pak) (Ready-Pak w/cart) 2 Center Assembly P-536-D 3 Arc Starter & Bypass Assembly P-536-E Case Back & Fan Assembly P-536-F 4 5 Cover Assembly P-536-G 6 TIG Torch & Cable Assembly P-210-R 7 Foot Amptrol Assembly P-66-J

4 P-536-B.1 OPTIONAL EQUIPMENT LISTING Miscellaneous Options Available for your machine are listed below: DESCRIPTION PART NUMBER P-536-B.1 Arc Start Switch Order K814 Foot Amptrol Order K870 Start Pedal Foot Amptrol Order K870-1 Hand Amptrol (For PTA-9, PTA-17 & PTW-20 TIG Torches) Order K963-1 Hand Amptrol (For PTA-26, PTA-18 & TIG Torches) Order K963-2 Under Storage Cart Order K Twist-Mate Adapter (For PTA-9 & PTA-17 TIG Torches) Order K Twist-Mate Adapter (For PTA-26 TIG Torches) Order K Twist-Mate Adapter (For PTW-18 & PTW-20 TIG Torches) Order K Gas Flowmeter Regulator Order S Amp Twist-Mate Stick Electrode Holder & Cable Assembly Order K Cool-Arc 40 (115V) Water Cooler Order K Cool-Arc 40 (230V) Water Cooler Order K TIG-Mate 17 Starter Kit Order K TIG-Mate 20 Starter Kit Order K PTA-9 Ultra Flex TIG Torch Order K PTA-17 Ultra Flex TIG Torch Order K # Indicates a change this printing

5 NOTES

6 Part Numbers Part Numbers Part Numbers Part Numbers P-536-C Case Front Assembly 9A 2 15B 9B 15A 16 6B B 26C 6A 26A 26B 27B 27A 7A 22 10B 27C 13A 5A 29B 29A 5B 29C 11A 10A 19A 11B 11C 28A 28B P-536-C 13B 13E 11D 12 28D 28C

7 P-536-C.1 P-536-C.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Case Front Assembly, Includes: G X 1 Case Front Welded Assembly G X 2 Bezel G X 5A Control P.C. Board Assembly G5641-[ ] 1 X 5B Sems Screw T X 6A Power Switch Assembly S X 6B Self Tapping Screw S X 7A Lead Grommet T X 7B Work Cable (Not Shown) S X 7C Ground Clamp Assembly (Not Shown) M X 9A Nameplate (Top) (G5648-1) (Part of G5648) NSS 1 X 9B Nameplate (Bottom) (G5648-2) (Part of G5648) NSS 1 X 10A Output Terminal Molding M X 10B Thread Forming Screw S X 11A Output Lead S X 11B Plain Washer S X 11C Lock Washer T X 11D 5/8-11 HJN CF X 12 Hose Nipple (Male) T X 13A Polarity Switch Assembly L X 13B Polarity Switch Jumper S X 13C 1/4-20 HN (Not Shown) CF X 13D External Tooth Lock Washer (Not Shown) T X 13E 5/16-18 HN CF X 15A Molded Handle M X 15B Thread Forming Screw S X 16 Knob T X 17 Knob T X 18A 5/16-18X.75 (Not Shown) CF X 18B 5/16-18 HN (Not Shown) CF X 19A Connector & Lead Assembly L X 19B Self Tapping Screw S X 20 Button Cover S X 21 Decal (Earth Ground) (G5648-8) (Part of G5648) (Not Shown) NSS 1 X 22 Thread Forming Screw S X 25A By-Pass Capacitor Assembly (Not Shown) S X 25B #10-24 HN (Not Shown) (Attaches Ground Lead to Case Front) CF X (Item 26 Attaches Leads to Line Switch) 26A Plain Washer S X 26B #10-24 HN CF X 26C Sems Screw T X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates NSS - Not Sold Separately

8 P-536-C.2 P-536-C.2 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. (Item 27 Attaches Power Cord Ground Lead to Case Front) 27A Plain Washer S X 27B Lock Washer E106A-2 1 X 27C 1/4-20 HJLN T X (Item 28 Attaches High Freq Transformer to Output Lead Strap) 28A 1/4-20X.625 HHCS CF X 28B Plain Washer S X 28C Lock Washer E106A-2 1 X 28D 1/4-20 HN CF X (Item 29 Attaches Leads to Polarity Switch) 29A Plain Washer S X 29B Lock Washer E106A-14 5 X 29C 5/16-18 HN CF X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY

9 NOTES

10 P-536-D P-536-D Part Numbers Part Numbers Part Numbers Part Numbers Center Assembly 15W 15V 15U 15N 20C 20A 18D 18B 16 18B 12C 12B 15P 20A 18A 12A 15T 20B 20D 15K 26A 18C 13A 15L 26D 26B 22 13B 15H 26C 26D 11A 2B 2A 15M 26G 26C 15F 26E 26F 26H 28C 28B 11B 15L 11C 11D 25 15Q A 28D 15E 10 15S 15R 15G 1B 15H 5 1A 15J

11 P-536-D.1 P-536-D.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Center Assembly, Includes: NSS 1A Horizontal Baffle L X X X 1B Thread Forming Screw S X X X 2A Left Vertical Baffle L X X X 2B Thread Forming Screw S X X X 5 Bushing T X X X 6 Bushing T X X X 10 Base Welded Assembly G X X X 11A Transformer & Choke Welded Assembly G X 11A Transformer & Choke Welded Assembly G X 11A Transformer & Choke Welded Assembly G X 11B Thread Forming Screw S X X X 11C Lock Washer T X X X 11D 5/16-18 HN CF X X X 12A High Voltage Transformer & Terminal Assembly S X X X 12B Standoff T X X X 12C Self Tapping Screw S X X X 13A Capacitor & Terminal Assembly S X X X 13B Lead Clamp T X X X 13C Self Tapping Screw (Not Shown) S X X X 15A SCR Bridge Assembly, Includes: G X X X 15B Connector, Molex (Not Shown) S X X X 15C Locking Post (Not Shown) S X X X 15D Thread Forming Screw (Not Shown) S X X X 15E Heat Sink M X X X 15F Heat Sink M X X X 15G SCR Clamp S14724-C 2 X X X 15H SCR Spring S17424-A 4 X X X 15J Socket Head Cap Screw T X X X 15K 1/4-20 HN CF X X X 15L SCR & Terminal Assembly S X X X 15M Roll Pin T X X X 15N Lead (Positive) S X X X 15P Lead (Negative) S X X X 15Q Diode M R 1 X X X 15R 3/8-24HN CF X X X 15S Spring Washer T X X X 15T Shunt & Lead Assembly S X X X 15U Carriage Bolt T X X X 15V Spring Washer T X X X 15W 1/4-20HN CF X X X 16 Resistor (200/100W) S X X X 17 Resistor (100/100W) S X X X 18A #10-24 x 7.50 RHS CF X X X 18B Insulating Bushing S X X X 18C Plain Washer S X X X 18D Lock Washer T X X X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY NSS - Not Sold Separately

12 P-536-D.2 P-536-D.2 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. 20A Plain Washer S X X X 20B Lock Washer T X X X 20C 5/ HHCS CF X X X 20D 5/16-18 HN CF X X X 21 Harness Assembly (Not Shown) G X X X 22 Grommet S X X X 25 Resistor (12/100W) S X X X 26A 1/4-20x1.25 HHCS CF X X X 26B Insulator T11267-A 2 X X X 26C Insulator T11267-B 6 X X X 26D Plain Washer S X X X 26E Lock Washer E106A-2 2 X X X 26F 1/4-20 HN CF X X X 26G Insulator T X X X 26H Thread Forming Screw S X X X 27 Harness Assembly (115V) (Not Shown) G X X X 28A 1/4-20 HN CF X X X 28B 1/4-20 x.625 HHCS CF X X X 28C Plain Washer S X X X 28D Lock Washer E106A-2 1 X X X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY

13 NOTES

14 P-536-E P-536-E Part Numbers Part Numbers Part Numbers Part Numbers Arc Starter & Bypass Assembly 13C 13A 13B 9 5A 6A 4 10A 10B 3A E 1C 1D B 10D 10C 5B 1A 1B 8 1D 3B 3C 15B 7A 7C 7B 3D 15C 15A

15 P-536-E.1 P-536-E.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Arc Starter & Bypass Assembly, Includes: NSS 1 Arc Starter Assembly, Includes: M X 1A Mounting Panel Assembly M X 1B Capacitor S X 1C #10-24HN CF X 1D R.F. Choke T X 2 Bypass/Stabilizer P.C. Board Assembly L10121-[ ] 1 X 3A Carriage Bolt T X 3B Plain Washer S X 3C Lock Washer T X 3D 1/4-20 Hex Nut CF X 4 Arc Starter Support L X 5A Expansion Nut, Plastic S X 5B Self Tapping Screw S X 6A Expansion Nut Plastic S X 6B Self Tapping Screw S X 7A Socket Head Cap Screw T X 7B Plain Washer S X 7C Lock Washer T X 8 #10-24 Hex Nut CF X 9 Grommet S X 10 Spark Gap Assembly, Includes: S X 10A Spark Gap Base M X 10B Electrode T X 10C Spark Gap Support T X 10D Set Screw S X 10E Thread Forming Screw S X 11 Sems Screw T X 12 Bushing T X 13A High Freq Transformer Assembly M X 13B Expansion Nut, Plastic S X 13C Thread Forming Screw S X 14 Thread Forming Screw S X 15A Plain Washer S X 15B Lock Washer E106A-2 2 X 15C 1/4-20 HN CF X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates. NSS - Not Sold Separately

16 P-536-F P-536-F Part Numbers Part Numbers Part Numbers Part Numbers Case Back & Fan Assembly 2A 6B 5A 6A 2B 2C 18 17A 17B 6C 7A B 3 17C 13A 4A 21 13C 13B 4B B 10 12

17 P-536-F.1 P-536-F.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Case Back Assembly, Includes: G X Case Back Assembly, Includes: G X 1 Case Back G X X 2A Fan & Terminal Assembly S X X 2B Lock Washer T X X 2C #8-32 HN CF X X 3 Fan Blade M X X 4A Rear Air Baffle M X X 4B Rivet T X X 5A Fan Shroud & Bracket Welded Assembly L X X 5B Thread Forming Screw S X X 6A Box Connector (Domestic) T X 6B Cord Grip Connector (Canadian & Export) S X 6C Conduit Locknut T X 7A Export Adapter Plate S X 7B Self Tapping Screw (Not Shown) S X 10 Decal (Ground) (G5648-7) (Part of G5648) NSS 1 X X 12 Decal (Gas Input) (G5648-4) (Part of G5648) NSS 1 X X 13A Solenoid Valve Assembly M X X 13B Plain Washer S X X 13C Conduit Locknut T X X 17A Duplex Receptacle S X X 17B #10-24 HN CF X X 17C Thread Forming Screw S X X 18 Circuit Breaker (20 Amp) T X 18 Circuit Breaker (6 Amp) T X 19 Decal (Receptacle) (G5648-3) (Part of G5648) NSS 1 X 19 Decal (Receptacle) (G4548-9) (Part of G5648) NSS 1 X 20 Bypass Assembly (Not Shown) S X X 21 Thread Forming Screw S X X 22 Power Input Cord Assembly (Not Shown) S X 22 Input Lead Assembly (Not Shown) S X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY NSS - Not Sold Separately #

18 P-536-G P-536-G Part Numbers Part Numbers Part Numbers Part Numbers Cover Assembly 3B 8 3A A 2B 14 1B 1A 2A

19 P-536-G.1 P-536-G.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. 1A Roof G X X 1B Thread Forming Screw S X X 2A Right Case Side L X X 2B Thread Forming Screw S X X 3A Left Case Side L X X 3B Thread Forming Screw S X X 4 Tool Tray L X X 5 Tool Tray Door L X X 6 Eyebolt T X X 6A Plug Button T X X 7 Torch Holster M X X 8 Warning Decal M X 8 Warning Decal L X 9 Wiring Diagram G X X 11 Decal, Lincoln Logo w/nascar T X X 12 Decal, Torch Parts Tray (G5648-5) (Part of G5648) NSS 1 X X 13 Decal, Eyebolt Warning (G5648-6) (Part of G5648) NSS 1 X X 14 Warning Decal S X X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY NSS - Not Sold Separately

20 NOTES

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