Convertamatic 265LX Hydro-Retriever 265HD

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1 Convertamatic 265LX Hydro-Retriever 265HD PARTS LIST Advance MODELS , This parts list is for machines after serial number revised 8/00 Form Number

2 revised 5/00 FORM NO TABLE OF CONTENTS DESCRIPTION PAGE Handle Chassis (before SN ) Chassis (after SN ) Skirts LX Skirts HD Vacuum Motor Assembly (before SN ) Vacuum Motor Assembly (after SN ) Brush Lift Brush Drive Wheel Drive Solution System - 265LX (265HD before SN ) Solution System - 265HD after SN ) Recovery System - 265LX (265HD before SN ) Recovery System - 265HD after SN ) Squeegee Mount Squeegee Decals - 265LX (265HD before before SN ) Decals - 265HD after SN ) Handle Electrical System Chassis Electrical System (before SN ) Chassis Electrical System (after SN ) Wiring Diagram (before SN ) Wiring Diagram (after SN ) WHEN ORDERING PARTS * Use the 8 digit numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No. 48

3 FORM NO FRONT 1

4 revised 5/00 FORM NO HANDLE Item Ref. No. Qty Description Handle /16-18 x.75 Screw /16-18Lock Nut Rivet Cover #10-24 x 1/4 HP-5 Screw Hook #10-24 x 5/8Screw Grip Handle Tube #10-24 Nyl Loc Nut Bearing Bushing /16-18 x 1 Screw /4-20 Lock Nut Sleeve Bearing Actuator Screw Stop Bracket /4 Flat Washer Bushing Strap Spacer Lift Cable /4-20 x 5/8 Screw /4-20 x 1 Screw Knob Handle Weldment Bushing Washer #10-24 x 3/8 Screw Arm Step Bushing /4-20 x 1-3/4 Screw Spring Lever #10-24 x 1/4 Set Screw Spring Bar Plug Button Capacitor Clamp Flange Bearing Decal, Cover #10-24 x 3/8 HP-5 Screw Cover " Trim (31 cm) 2

5 FORM NO FRONT 3

6 revised 5/00 FORM NO Item Ref. No. Qty Description CHASSIS SYSTEM (before SN ) Cover Cable Tie #10-24 x 5/8 SS Screw /4-20 x.62 Screw /4 Flat Washer Anchor Tie /4-20 x 3/8 Screw #10-24 SS Nyl Loc Nut /4-20 Nyl Loc Nut Front Panel Battery Tray #10-24 Lock Nut Door Latch #10-24 x 3/8 Screw /2-13 x 2-1/4 Bolt Bracket Bracket Chassis Isolation Mount Base Washer /2-13 Nyl Loc Nut Caster /8-16 x 1 Bolt /8Flat Washer Isolator Mount Washer Plug Button #10-24 x 3/8 HP-5 Screw /2-13 x 2 Bolt Baffle Plate Foam Foam #10-24 x 3/8HP-5 Screw #10-24 x 1/2 Screw Strap Flap /4-20 x 1/2 Loc Screw 4

7 FORM NO FRONT 8/95

8 revised 5/00 FORM NO Item Ref. No. Qty Description CHASSIS SYSTEM (after SN ) Base Weld t Isolater Mount Isolater Mount Wsh, Flt.53 x 1.50 x Nut, Hex Nyl Loc 1/ Chassis Weld t Caster A/R Wheel (for Caster) Scr, Hex Hd Loc 3/8-16 x Wsh, Flt SAE 3/ Tray, Battery Door Weld t Baffle Plate Wsh, Flt SAE # " Gasket (5.14cm) Front Panel Weld t Cover Washer Scr, Hex 1/2-13 x Scr, Hex Hd 1/2-13 x Latch Scr, Hex Loc 1/4-20 x Scr, Hex 1/4-20 x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc-Thin Scr, Flt Phil Thd Form x Panel, Electrical Scr, Hex x Foam, Accoustical Foam, Accoustical Nut, Hex Nyl Loc SS Scr, Pan Phil SS x Cable Tie Tie, Anchor Mount Plug, Button Strap Flap * Battery Spacer (for use with 244AH batteries PN ) * Battery Spacer (for use with 244AH batteries PN ) * = Not Shown 6

9 FORM NO FRONT 7

10 revised 5/00 FORM NO SKIRTS LX Item Ref. No. Qty Description #10-24 x 5/8 SS Screw Left Strap Rubber Skirt Left Splash Guard #6-32 SS Thin Nyl Loc Nut Bushing Wheel /4-20 Nyl Loc Nut Right Strap Right Splash Guard Pin Bushing /4-20 x 2-3/4 Screw Latch #10-24 SS Thin Nyl Loc Nut #6-32 x 3/8 SS Screw 8

11 FORM NO FRONT 9

12 revised 5/00 FORM NO SKIRTS HD Item Ref. No. Qty Description #10-24 x 5/8 SS Screw Left Strap Rubber Skirt Left Splash Guard #6-32 SS Thin Nyl Loc Nut Flange Bearing Roller Stud Cap Right Strap Right Splash Guard Pin Bushing Rod Latch #10-24 SS Thin Nyl Loc Nut #6-32 x 3/8 SS Screw 10

13 FORM NO FRONT 11

14 revised 5/00 FORM NO Item Ref. No. Qty Description VACUUM MOTOR ASSEMBLY (before SN ) /4-20 x 8 Screw #10-24 x 3/8 HP-5 Screw Gasket Spacer Spacer Gasket Foam Foam Intake Shroud /4-20 Nyl Loc Nut Foam Foam Bracket Vacuum Motor * Carbon Brush Set for Hose Clamp Hose ' Gasket (92.5 cm) Shroud * = Not Shown 12

15 FORM NO / FRONT

16 revised 5/00 FORM NO Item Ref. No. Qty Description VACUUM MOTOR ASSEMBLY (after SN ) Vacuum Motor * Carbon Brush Set for Shroud Spacer Spacer Flange Wsh, Flt SAE 1/ Scr, Hex Hd 1/4-20 x Gasket Hose Clamp Hose Nut, Hex Nyl Loc 1/

17 FORM NO FRONT 15

18 revised 5/00 FORM NO BRUSH LIFT Item Ref. No. Qty Description Mount /2-13 Nyl Loc Nut /2 Flat Washer Bushing Arm Flange Bearing Spacer /2-13 x 2-1/2 Bolt Bushing /2-13 x 1-1/2 Loc Bolt /2-13 x 1-3/4 Bolt Arm /4-20 x 5/8 Loc Screw Actuator * Plastic Drive Nut (for ) * Carbon Brush kit (for ) /8-16 Thin Nyl Loc Nut /8-16 x 2 Bolt /8-16 x 1-3/4 Bolt Yoke /2-13 Thin Nyl Loc Nut Lift Arm Bushing /2-13 x 4 Bolt Arm /8-16 x 1 Bolt /4-20 x 3/8 HP-5 Screw Splash Plate * = Not Shown 16

19 FORM NO FRONT 17

20 revised 5/00 FORM NO BRUSH DRIVE Item Ref. No. Qty Description Key Motor * Carbon Brush Set for (pkg of 4) /16-18 Nyl Loc Nut Motor Mount /4 Flat Washer /4-20 x 1/2 Loc Screw Key Pulley /16-18 x 3/8 Loc Set Screw /8-16 x 1 Bolt Washer Mount Belt Pulley /16-18 x 3/4 Bolt /2-13 x 1-1/2 Bolt /8-16 Nyl Loc Nut Mount /8-16 x 6-1/2 Bolt /2-13 Nyl Loc Nut Tube Key /16-18 SS Nyl Loc Nut Washer Spacer Spring Brush Holder /16-18x 2-1/2 SS Bolt Retainer Spring Washer #10-24 x 3/8 HP-5 Screw Plate Drive Adapter /8-16 x 3/8 SS Set Screw Gear Case Assembly ** Pad Holder ** Magna-Grit 46 Brush ** Dyna-Grit 80 Brush ** Aglite 500 Brush ** Prolene Brush ** Prolite Brush ** Union Mix Brush ** MidGrit 240 Brush ** MidLite 180 Brush * = Repair Part, not included ** = Optional Accessory, not included 18

21 FORM NO FRONT 19

22 revised 5/00 FORM NO WHEEL DRIVE Item Ref. No. Qty Description Drive Shaft Pillow Block /16-18 x 1/2 Loc Set Screw Wheel Key Washer /8-16 x 1-1/4 Loc Bolt /16-18x 1 SS Bolt Sprocket /4-20 x 3/8 Loc Set Screw Adapter /16-18 SS Nyl Loc Nut Key Chain /16-18 Nyl Loc Nut /16 Flat Washer Sprocket Motor * Carbon Brush Set for /16-18 x 3/4 Loc Bolt Motor Mount /16-18 x 3/4 Bolt /4-20 x 1/4 Loc Set Screw /4-20 x 5/8 Loc Set Screw * = Repair Part, not included 20

23 FORM NO revised 10/98 39 FRONT

24 revised 5/00 FORM NO SOLUTION SYSTEM - 265LX (265HD before SN ) Item Ref. No. Qty Description Solution Tank Solenoid Valve * Viton Seal Kit (for PN ) * EPDM Seal Kit (for PN ) Washer, Rubber Valve, 2-Way Cover Fitting, 1/4 NPTM x 1/2 Barb Elbow, STR 45º 1/4 NPT Washer, Rubber Strap Barb Cable, Control Bar, Linkage Scr, Hex Hd Loc x Wsh, Flt.19 x.87 x Ring, Ret Ext Type E Wsh, Flt SAE 3/ Rod End # Knob Bearing Rod, Valve Control Clamp, Hose Scr, Hex 1/4-20 x Wsh,.12 x.50 x " Gasket, Raw (96.5 cm) Plate, Tip-Up Clamp, Hose Fitting, 1/4 NPTM x 3/8 Barb Bar, Tank Support Scr, Hex Hd SS 1/4-20 x Cap Strap Tee, ABS 3/4 NPT Filter Barb, Adapter Scr, Pan Phil Loc 1/4-20 x Block Hose, PVC.38 x " Hose, Spiral (203 cm) Rivot, Pop Hose, PVC.38 x Nut, Hex Nyl Loc 1/ Nut, Hex 3/4-16 UNF Clamp, Hose Tee, 1/4 NPTM x.38 Barb Elbow, Barb 90º 1/4 NPT Barb, Elbow 90º Restrainer Wsh, Rubber.62 x 1.06 x Barb " Hose, Spiral (30.5 cm) " Hose, Spiral (58.5 cm) Hose, PVC.38 x 5.00 * = Not Shown 22

25 FORM NO revised 10/98 39 FRONT

26 revised 5/00 FORM NO Item Ref. No. Qty Description SOLUTION SYSTEM - 265HD (after SN ) Solution Tank Solenoid Valve * Viton Seal Kit (for PN ) * EPDM Seal Kit (for PN ) Washer, Rubber Valve, 2-Way Cover Fitting, 1/4 NPTM x 1/2 Barb Elbow, STR 45º 1/4 NPT Washer, Rubber Strap Barb Cable, Control Bar, Linkage Scr, Hex Hd Loc x Wsh, Flt.19 x.87 x Ring, Ret Ext Type E Wsh, Flt SAE 3/ Rod End # Knob Bearing Rod, Valve Control Clamp, Hose Scr, Hex 1/4-20 x Wsh,.12 x.50 x " Gasket, Raw (96.5 cm) Plate, Tip-Up Clamp, Hose Fitting, 1/4 NPTM x 3/8 Barb Bar, Tank Support Scr, Hex Hd SS 1/4-20 x Cap Strap Tee, ABS 3/4 NPT Filter Barb, Adapter Scr, Pan Phil Loc 1/4-20 x Block Hose, PVC.38 x " Hose, Spiral (203 cm) Rivot, Pop Hose, PVC.38 x Nut, Hex Nyl Loc 1/ Nut, Hex 3/4-16 UNF Clamp, Hose Tee, 1/4 NPTM x.38 Barb Elbow, Barb 90º 1/4 NPT Barb, Elbow 90º Restrainer Wsh, Rubber.62 x 1.06 x Barb " Hose, Spiral (30.5 cm) " Hose, Spiral (58.5 cm) Hose, PVC.38 x 5.00 * = Not Shown 24

27 FORM NO revised 6/00 25

28 revised 6/00 FORM NO RECOVERY SYSTEM - 265LX (265HD before SN ) Item Ref. No. Qty Description Recovery Tank Swivel Snap S-Hook Cable Tie Drain Plug Drain Hose Strap Hose Clamp Hose with Cuff Hose with Cuffs Cover Assembly (#12-18) Ball Cage, Float Elbow, Float Cover, Tank Gasket Washer, Sealing 9/ Scr, Pan Phil SS Type B x.50 26

29 FORM NO revised 6/00 27

30 revised 6/00 FORM NO Item Ref. No. Qty Description RECOVERY SYSTEM - 265HD (after SN ) Recovery Tank Swivel Snap S-Hook Cable Tie Drain Plug Drain Hose Strap Hose Clamp Hose with Cuff Hose with Cuffs Cover Assembly (#12-18) Ball Cage, Float Elbow, Float Cover, Tank Gasket Washer, Sealing 9/ Scr, Pan Phil SS Type B x.50 28

31 FORM NO FRONT 29

32 revised 5/00 FORM NO SQUEEGEE MOUNT Item Ref. No. Qty Description /2-13 x 1-1/4 Bolt /2 Washer Sleeve Bearing Bushing Mount Collar Knob #10-24 x 3/16 Loc Set Screw /4-20 x 3/4 Screw Half Clevis /4-20 Nyl Loc Nut Mount /4-16 Jam Nut Ball Joint /2-13 Thin Nyl Loc Nut Rod /8-16 SS Jam Nut Stabilizer Plate 30

33 FORM NO FRONT

34 revised 5/00 FORM NO SQUEEGEE Item Ref. No. Qty Description Squeegee Assy (#1-20) Squeegee Tool Main Wiping Blade, Gum Rubber Main Wiping Blade, Neoprene Front Blade, Gum Rubber Front Blade, Neoprene Right Rear Strap Left Rear Strap Front Strap Wheel Bushing Wheel Wheel Bracket Thumb Nut Latch /4-20 SS Wing Nut /4-20 SS Nyl Loc Nut /4 Flat Washer /4-20 x 1-1/2 SS Loc Screw /4-20 x 3/4 SS Screw /4-20 x 1-1/2 SS Screw #6-32 SS Nyl Loc Nut #6-32 x 3/8 SS Screw Standard Blade Kit (Gum Rubber / #2-3) Oil Resistant Blade Kit (Neoprene / #2-3) * = Not Shown 32

35 FORM NO revised 5/ Arrows point toward cover Arrows point away from cover

36 revised 5/00 FORM NO Item Ref. No. Qty Description DECALS - 265LX (265HD before SN ) Decal, Control Panel Decal, Direction Decal, Left Rear Stripe Decal, Tie Down Decal, Charger Decal, Door Stripe Decal, Front Stripe (265 LX) Decal, Front Stripe (265 HD) Decal, Front Stripe Decal, Right Rear Stripe Decal, Batteries Decal, Wiring Decal, Solution Valve Decal, Caution Decal, Wear Items Decal, Power Decal, Circuit Breaker Decal, Rotating Brush Hazard Decal, ON-OFF-ON 34

37 FORM NO revised 5/97 Arrows point toward cover Arrows point away from cover

38 revised 5/00 FORM NO Item Ref. No. Qty Description DECALS - 265HD (after SN ) Decal, Control Panel Decal, Rotating Brush Hazard Decal, Circuit Breaker Decal, Tie Down Decal, Solution Valve Decal, Wiring Decal, Batteries Decal, Caution Decal, Charger Decal, Direction Decal, ON-OFF-ON Decal, Wear Items Decal, Power Decal, 265HD 36

39 FORM NO

40 revised 5/00 FORM NO HANDLE ELECTRICAL Item Ref. No. Qty Description Nut Plate Bracket (only used before SN ) Push Mount Tie Rocker Switch (Solution) Heat Sink Scr, Hex x Spacer Scr, Pan Phil Thd Form 8-32 x Controller Cover Scr, Pan Phil Thd Form 8-32 x Speed Control Kit TSB 660, G Switch Scr, Hex Hd Loc 6-32 x Toggle Switch Key Lock Bracket * Replacement Key for Potentiometer 5K Ohm Bracket Scr, Hex Thd Form x Belt Scr, Soc Set x Cog Pulley Scr, Soc Set 8-32 x Cog Pulley Battery Meter * Rubber Boot Blue Light Green Light Rocker Switch (Brush) * = Not Shown 38

41 FORM NO FRONT 39

42 revised 5/00 FORM NO Item Ref. No. Qty Description CHASSIS ELECTRICAL (before SN ) * Battery Terminal Boot ** Battery 6V, 244 Amp Hour ** Automatic Battery Charger 24V-20A for 244 AH Batteries ** Battery 6V, 305 Amp Hour ** Automatic Battery Charger 24V-25A for 305 AH Batteries Battery Cable Battery Cable Battery Cable Battery Cable #10-24 x 3/8 Loc Screw Switch Bracket Charger Plug Nut Plate /4-20 x 1-1/2 Screw Charger Interlock Switch 11 Intentionally Omitted Vacuum Motor Solenoid Diode Assembly /4-20 x 3/8HP-5 Screw Down Solenoid Cable Cable Amp Control Circuit Breaker Amp Vacuum Motor Circuit Breaker Amp Brush Motor Circuit Breaker Cable Tie Button Boot Button Boot Insulated Stand-Off /4-20 x 7/8 Stud /4-20 Jam Nut * /4 Shakeproof Washer /4-20 x 3/8 Loc Screw Connector Insulating Bushing /2 Lock Nut Conduit Solenoid Valve Push Mount Tie Wiring Harness Brush Motor Solenoid Up Solenoid Amp Wheel Motor Circuit Breaker * = Not Shown ** = Optional Accessory, not included 40

43 FORM NO revised 11/ FRONT

44 revised 5/00 FORM NO Item Ref. No. Qty Description CHASSIS ELECTRICAL (after SN ) ** Battery 6V, 244 Amp Hour ** Automatic Battery Charger 24V-20A for 244 AH Batteries ** Battery 6V, 305 Amp Hour ** Automatic Battery Charger 24V-25A for 305 AH Batteries Wiring Harness Solenoid Valve Assy Battery Cable Battery Cable Battery Cable Circuit Breaker, 5 Amp Clip Diode Assy Bracket, switch Circuit Breaker, 20 Amp Circuit Breaker, 70 Amp Switch Assy (charger interlock) Solenoid Stand-off, Insulated Cable Ties Tie, Pushmount Scr, Hex Hd 1/4-20 x Wire Assy Charger Plug Assy Actuator Control Module Scr, Hex Loc 1/4-20 x Cable, Battery 4 x Boot, Reset Button Boot, Reset Button Scr, Hex Hd Loc x Scr, Hex Thd Form 1/4-20 x Stud, 1/4-20 x Battery Cable Boot Wire Assy Nut Plate ** = Optional Accessory, Not Included 42

45 FORM NO RED BATTERIES 24 VDC + - RED Terminal Charger Connector Terminal RED Circuit Breaker 5 Amp RED/GRN Charger Interlock Switch BRN/WHT Main Switch VIO VIO Green Lamp Volt Meter RED Circuit Breaker 20 Amp WHT/GRN VIO VIO Vacuum Motor Switch BRN/RED Vacuum Motor Solenoid Solution Switch BLU ORN/ Vacuum Motor Blue Lamp YEL/VIO Solenoid Valve RED/ BRN RED Circuit Breaker 70 Amp VIO GRA Brush Switch Brush Motor Solenoid WHT/ORN Brush Motor VIO VIO DOWN Solenoid /YEL UP Solenoid WHT/RED WHT GRN/BLU Diode Lift Actuator Motor RED GRN/ CON. MALE Circuit Breaker 20 Amp P2 B + (T1) B - (T2) Wheel Drive Motor (-) RED/BRN (+) CON. FEMALE RED/BRN WHT/BRN VIO M1 (T3) M2 (T4) P1 1 3 ORN GRN YEL R 5 K Ohm Potentiometer BRN Speed Controller 43

46 revised 5/00 FORM NO Ref. No. Qty Description WIRING DIAGRAM (before SN ) Battery 6V, 244 Amp Hour (not included) Automatic Battery Charger 24V-20A for 244 AH Batteries Battery 6V, 305 Amp Hour (not included) Automatic Battery Charger 24V-25A for 305 AH Batteries Battery Cable, Negative Battery Cable, Positive Blue Lamp Brush Motor Brush Motor Solenoid Brush Switch Charger Connector Charger Interlock Switch Circuit Breaker 5 Amp (Control Circuit) Circuit Breaker 20 Amp (Vacuum Motor) Circuit Breaker 70 Amp (Brush Motor) Circuit Breaker 20 Amp (Wheel Drive) Connector Male Connector Female Diode Down Solenoid Green Lamp Lift Actuator Motor Main Switch (key switch) Potentiometer 5K Ohm Solution Switch Solenoid Valve Speed Control Kit Terminal Up Solenoid Vacuum Motor Vacuum Motor Solenoid Vacuum Motor Switch Battery Meter Wheel Drive Motor 44

47 FORM NO revised 12/95 RED BT + - X1 RED RED F1 RED/GRN X3 S2 VIO H1 X2 X6 S1 BRN/WHT VIO P V VIO S3 BRN/RED K1 D1 S5 ORN/ H2 VIO VIO S4 RED/ YEL/VIO K2 L1 BRN X7 GRA D2 F2 X10 M4 /YEL GRN/BLU WHT/RED X11 B+ B- MOTOR+ MOTOR- DIRECTION TIMER OUT TIMER IN 1 TIMER IN 2 E1 RED GRN/ RED/BRN - M3 + WHT/GRN RED/BRN VIO P2 M1 (T3) M2 (T4) B+ (T1) B- (T2) A1 P1 3 - GRN + ORN R YEL 5K OHM RED F3 WHT/GRN K1 BLU X8 M1 F4 K2 + + M2-45

48 revised 5/00 FORM NO Item Ref. No. Qty Description WIRING DIAGRAM (after SN ) A Speed Control Kit TSB 660, G-11 BT Battery 6V, 244AH Battery 6V, 305AH D Suppression Diode D Suppression Diode E Actuator Control Module F Circuit Breaker 5 Amp (aux. circuit) F Circuit Breaker 20 Amp (wheel drive) F Circuit Breaker 20 Amp (vacuum motor) F Circuit Breaker 70 Amp (brush motor) H Main Power Indicator (green) H Solution Indicator (blue) K Vacuum Motor Solenoid K Brush Motor Solenoid L Solution Solenoid Valve M Vacuum Motor M Brush Motor M Wheel Drive Motor M Brush Lift Actuator Motor P Voltmeter R Potentiometer 5K Ohm S Charger Interlock Switch S Main Power Switch S Vacuum Switch S Brush Switch S Solution Switch X1 Positive Main Terminal X2 Negative Main Terminal X Charger Connector X6 Charger Interlock Switch Connector X7 Solution Valve Connector X8Vacuum Module Connector X9 Speed Controller Connector X10 Actuator Motor Connector X11 Actuator Control Module Connector 46

49 Nilfisk-Advance, Inc st Avenue North Plymouth, MN, Phone: Fax: Nilfisk-Advance, Inc., Plymouth, MN Printed in the U.S.A.

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