PITNEY BOWES FLEXIBLE INK JET TRANSPORT 56 FIT BASE: FIT-56. Parts Manual. (BOM: FIT-56revA) FIT-56parts_rev0 1

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1 FLEXIBLE INK JET TRANSPORT 56 FIT BASE: FIT-56 Parts Manual (BOM: FIT-56revA) FIT-56parts_rev0 1

2 VERSION HISTORY The table below summarizes the history of this document as it is published onto the company website(s). It identifies the version, date of issue and revisions and changes. VERSION DATE CHANGES FIT-56parts_REV ORIGINAL RELEASE REVISION CONVENTIONS-DOCUMENT VERSION: name of document with revision_level of entire document- level designates minor changes that do not require revision change DATE: date of issue for copying and publication of document. CHANGES: details of document revision_level. FIT-56parts_rev0 i

3 56 FIT INKJET TRANSPORT BASE FIT-56parts_rev0 2

4 TABLE OF CONTENTS 56 FLEXIBLE INK JET TRANSPORT FIT-56 BASE ASSEMBLY (FIG. 1A &1B) 4-7 FRAME ASSY (FIG. 2A):FIT-36 8 FRAME ASSY (FIG. 2B):FIT-20 9 VACUUM CONVEYOR (FIG. 3A):FIT VACUUM CONVEYOR (FIG. 3B):FIT VACUUM CONVEYOR (FIG. 3C):TRANSITION 14 VACUUM PUMP (FIG. 4) 15 BLOWER (FIG. 4A) 16 INTAKE (FIG. 4B) 17 INTAKE PVC (FIG. 4C) 18 PVC TEE (FIG. 4D) 18 DRIVE ROLLERS (FIG. 5A) 19 TENSIONER (FIG. 5B) 20 MANIFOLD PVC (FIG. 5C) 21 DRIVE MOTOR (FIG. 5D) 22 MOTOR DRIVE CABLE (FIG. 5E) 23 SENSOR BAR (FIG. 6A & 6B) 24 INFEED GUIDE (FIG. 7) 25 CONTROL PANEL (FIG. 8A) 26 CONTROL PANEL HARNESS (FIG. 8B) 27 ELECTRICAL (FIG. 9) PRODUCT GUIDES (FIG. 10 OPTIONAL) 31 5 BELT OPTION (FIG 11) BELT OPTION (FIG 12) 33 FIT-56parts_rev0 3

5 FIT-56 BASE ASSEMBLY (Fig. 1A) ( r1) 1 SEE FIG. 2A 1 ASSY, FRAME, ( ): FIT-36 2 SEE FIG. 2B 1 ASSY, FRAME, ( ): FIT-20 3 SEE FIG. 3A 1 ASSEMBLY, VACUUM CONVEYOR ( ): FIT-36 4 SEE FIG. 3B 1 ASSEMBLY, VACUUM CONVEYOR ( ): FIT-20 5 SEE FIG. 3C 1 ASSEMBLY, VACUUM TRANSITION ( ) 6 SEE FIG 4A-C 1 ASSY, VACUUM PUMP ( ) 7 SEE FIG 4D 1 ASSY, PVC TEE ( ) BELT SET, VACUUM, L X 2 W * INCLUDED IN ITEM # BRACKET, BASE SPLICE STANDOFF, BASE MTG HOSE, 1 ID HOSE CLAMP, SS, 11/16-1-1/ OPT PULLEY, TIMING, 22MXL025, 1/4B OPT ASSY, ENCODER, 300 PPI 16-4 SHCS, 3/8-16 X FHCS, 3/8-16 X HEX BOLT, 5/16-18 X 3/ FHCS, 1/4-20 X 3/ BHCS, 1/4-20 X 5/ FHCS, #10-24 X 5/ HEX NUT, 5/ FW, 5/ LOCK WASHER, 3/ OPT ASSY, MONITOR STAND OPT ASSY, PRINT HEAD BRIDGE See next page for details FIT-56parts_rev0 4

6 FIG 1A r0 FIT-56parts_rev0 5

7 FIT-56 BASE ASSEMBLY (Fig. 1B) ( r1) COVER, END W/ HOLE (FIT-36) COVER, FRONT (FIT 36) COVER, FRONT (FIT 20) COVER, REAR COVER, DRIVE DISCHARGE OPT FOR 5 BELT CONFIGURATION OPT FOR 14.5 W BELT CONFIGURATION COVER, DRIVE INFEED OPT FOR 5 BELT CONFIGURATION OPT FOR 14.5 W BELT CONFIGURATION COVER, CPU BAR, ENCLOSURE MTG HINGE, ELECTRICAL COVER REF ASSY, ELECTRICAL, MAIN REF ASSY, CONTROLCONSOLE 12-4 FHCS, 1/4-20 X 3/ BHCS, 1/4-20 X 3/ BHCS, #10-24 X 3/ FHCS, #10-24 X 3/ BHCS, #8-32 X 3/ HEX NUT, NYLOC, #10-24 See next page for details FIT-56parts_rev0 6

8 FIG 1B r0 FIT-56parts_rev0 7

9 36 FRAME ASSEMBLY (Fig. 2A) ( ) FRAME, SIDE CROSSBAR, FRONT BRACKET, FRAME SUPPORT BRACKET, COVER SUPPORT COVER, FLOOR TUBE END, THREADED, 5/8-11 (FEET) TUBE END, THREADED, 3/8-16 (CROSSBAR & TOP) CASTER, POP RIVET 10-4 HHCS, 5/8-11 X SHCS, 3/8-16 X HEX NUT, 1/ HEX NUT, 5/ FW, 3/8 FIT-56parts_rev0 8

10 20 FRAME ASSEMBLY (Fig. 2B) ( r1) FRAME, SIDE CROSSBAR, FRONT BRACKET, FRAME SUPPORT BRACKET, COVER SUPPORT COVER, FLOOR TUBE END, THREADED, 5/8-11 (FEET) TUBE END, THREADED, 3/8-16 (CROSSBAR & TOP) CASTER, POP RIVET 10-4 HHCS, 5/8-11 X SHCS, 3/8-16 X HEX NUT, 5/ HEX NUT, 1/ FW, 3/8 FIT-56parts_rev0 9

11 36 VACUUM CONVEYOR ASSY-SLAVE r1 (Fig. 3A) 1 SEE FIG 5A 1 ASSY, DRIVE ROLLER W/ ENCODER ( ) 2 SEE FIG 5B 2 ASSY, TENSIONER ( ) 3 SEE FIG 5C 1 ASSY, MANIFOLD PVC ( ) PLATE, TOP VACUUM MANIFOLD BLOCK, VACUUM CHAMBER CONNECTOR SPACER, BEARING BLOCK VIBRATION ADAPTER, MALE, 3/4NPT X 3/ FINISH PLUG, BLACK, 13/ BHCS, 3/8-16 X BHCS, 1/4-20 X 1/ FHCS, #10-24 X 3/ FHCS, #8-32 X 5/8 See next page for details FIT-56parts_rev0 10

12 FIG 3A r0 FIT-56parts_rev0 11

13 20 VACUUM CONVEYOR ASSY-DRIVE r1 (Fig. 3B) 1 SEE FIG 5D 1 ASSY, DRIVE MOTOR ( ) 2 SEE FIG 5A 1 ASSY, DRIVE ROLLER ( ) 3 SEE FIG 5B 1 ASSY, TENSIONER ( ) 4 SEE FIG 5C 1 ASSY, MANIFOLD PVC ( ) PLATE, TOP VACUUM MANIFOLD BLOCK, VACUUM CHAMBER CONNECTOR SPACER, BEARING BLOCK VIBRATION PULLEY, TIMING 34-5M BELT. TIMING, HTD, 610-5M ADAPTER, MALE, 3/4NPT X 3/ KEY, SQUARE, 1/8 X 3/ FHCS, 3/8-16 X 1-1/ FHCS, 1/4-20 X 3/4 (ITEM #1) 15-4 SBHCS, 1/4-20 X 1/2 (ITEM #7) 16-4 FHCS, #10-24 X 3/4 (ITEM #3) 17-8 FHCS, #8-32 X 5/8 (ITEM #6) See next page for details FIT-56parts_rev0 12

14 FIG 3B r0 FIT-56parts_rev0 13

15 VACUUM CONVEYOR ASSEMBLY ( r1 (Fig. 3C) PLATE, VACUUM TRANSITION VACUUM CHAMBER, TRANSITION BLOCK, SPLICE SPACER, VACUUM CHAMBER 5-4 FHCS, #10-24 X 5/8 6-6 FHCS, #8-32 X 3/4 7-2 FHMS, #6-32 X 3/8 FIT-56parts_rev0 14

16 VACUUM PUMP ASSY r1 (FIG 4) ITEM PART NO QTY DESCRIPTION ASSY, BLOWER, 80 CFM ASSY, INTAKE PVC REF ASSY, VACUUM PUMP INTAKE (STANDARD) REF ASSY, VACUUM PUMP INTAKE (R TO L CONFIG) REF ASSY, VACUUM PUMP INTAKE (DUAL SLAVE) FIT-56parts_rev0 15

17 BLOWER ASSEMBLY ( r0) (Fig. 4A) BLOWER, BUSCH #SB0080, DOHT. UBX THERMAL OVERLOAD CABLE FT CABLE, 18-3C, HAR 600V STRAIN RELIEF, M16X TERMINAL RING, #8, AWG BACKSHELL, PLASTIC SIZE PLUG, SERIES 1, 11-4 REVERSE PIN, EXTENDED, AWG CONTACT, PIN, AWG ASSY, VACUUM POWER CABLE FT CABLE, 16/3 HAR EXPORT BLACK STRAIN RELIEF, M25X TERMINAL RING, #8, AWG BACKSHELL, PLASTIC SIZE PLUG REVERSE, SERIES 3, PIN, EXTENDED, AWG CONTACT, PIN, AWG FIT-56parts_rev0 16

18 VACUUM PUMP INTAKE ASSEMBLY r1 (FIG 4B) TEE, PVC, 1-1/4 SLIP W/ THREADED INSERT (ITEM 9) BUSHING, REDUCER, PVC, 1 NPT X 1-1/4 PVC HOSE BARB, NYLON, 1 HOSE X 1 NPT PLUG, PVC, PIPE, PVC SECTION, 1-1/4 X 4 L THREADED INSERT, 1/ SHCS, 1/4-20 X 5/8 FIT-56parts_rev0 17

19 INTAKE PVC ASSEMBLY (FIG 4C) ELBOW, 90 DEG PVC, 1-1/4 SLIP ADAPTER, MALE, 1-1/4NPT X 1-1/4 PVC PIPE, PVC SECTION, 1-1/4 X 2.25 L NOTE: QTY (2) ASSEMBLIES REQUIRED PVC TEE ASSEMBLY (FIG 4D) TEE PVC, 1-1/4 SLIP ADAPTER, MALE, 1 NPT X 1-1/4 PVC FITTING, REDUCER, 1-1/4 X 3/4 PVC SLIP HOSE BARB, 1 NPT-1 HOSE CAP, PIPE 3/4 SLIP PVC PIPE, PVC SECTION, 3/4 X 2.25 L FIT-56parts_rev0 18

20 DRIVE ROLLER ASSEMBLIES (Fig. 5A) ASSY, DRIVE ROLLER SHAFT, DRIVE, ENCODER BEARING, PILLOW BLOCK, 3/4B PULLEY, DRIVE PULLEY, SPACER 5-5 SET SCREW, CUP, 1/4-20 X 1/4 (ITEMS 3 &4) ASSY, DRIVE ROLLER W/ O-RING SHAFT, DRIVE, ENCODER BEARING, PILLOW BLOCK, 3/4B PULLEY, DRIVE PULLEY, SPACER PULLEY, O-RING DRIVE BELT, O-RING, TRANSITION 7-5 SET SCREW, CUP, 1/4-20 X 1/4 (ITEMS 3 &4) 8-1 SET SCREW, CUP, #6-32 X 1/4 (ITEM 5) FIT-56parts_rev0 19

21 TENSIONER ASSEMBLY r1 (Fig. 5B) ROLLER TENSIONER BRACKET, TENSIONER MTG BEARING, 1/2 X 1-1/ SHIM, BEARING, 1/2 X 3/ SHAFT, IDLER ROLLER 6-2 SHCS, 1/4-20 X 5/8 7-2 FW, 1/4 NOTE: QTY (3) REQUIRED FOR FIT-56 FIT-56parts_rev0 20

22 MANIFOLD PVC ASSEMBLY (FIG 5C) PIPE, PVC SECTION, 3/4 X 6.75 L ELBOW, 90 DEG PVC, 3/4 SLIP X 3/4NPT HOSE BARB, NYLON, 1 HOSE X 3/4 FPT FIT-56parts_rev0 21

23 DRIVE MOTOR ASSY r1 (Fig. 5D) ASSY, MOTOR MOTOR, 3/8 HP, 340 RPM, 5: BRACKET, MOTOR MTG PULLEY, TIMING, HTD, 34-5M-15, 3/4B KEY, SQ, 3/16 X SHCS, 1/4-28 X 3/4 6-1 SET SCREW, FLAT, #10-24 X 1/4 (ITEM 3) 7-4 WASHER, FLAT, 1/4 8-4 LOCKWASHER, 1/4 N/S SLEEVE HOUSING N/S PLUG, 3 POSITION MALE, FIT-56parts_rev0 22

24 MOTOR DRIVE CABLE ASSY rA (Fig. 5E) FT CABLE, 14/ SLEEVE HOUSING PLUG, 3 POSITION MALE, HEAT SHRINK, 1/ PLUG, 3 POSITION FEMALE, COUPLING HOUSING W/ LOCK LATCH FIT-56parts_rev0 23

25 SENSOR BAR ASSY (FIG 6A) ITEM PART NO QTY DESCRIPTION BRACKET, SENSOR SUPPORT, FRONT BAR, DRAG STRAP MTG BANNER, MINI BEAM 4-2 SHCS, #4-40 X 3/4 5-4 SHCS, #8-32 X 3/8 SENSOR BAR ASSY (FIG 6B) ITEM PART NO QTY DESCRIPTION BRACKET, SENSOR SUPPORT, FRONT BAR, DRAG STRAP MTG BANNER, MINI BEAM 4-2 SHCS, #4-40 X 3/4 5-4 SHCS, #8-32 X 3/8 FIT-56parts_rev0 24

26 INFEED GUIDE ASSY (FIG 7) ITEM PART NO QTY DESCRIPTION SHAFT, DRAG STRAP MTG BRACKET, SIDE GUIDE SUPPORT BLOCK, SIDE GUIDE MTG BLOCK, DRAG STRAP MTG GUIDE, RH SIDE GUIDE, LH SIDE GUIDE, SPRING STEEL, 12 L ASSY, KNOB #10-24 X 1/2 9-2 BHCS, 1/4-20 X 3/ PHMS, #6-32 X 3/ SHCS, #6-32 X 3/8 FIT-56parts_rev0 25

27 CONTROL PANEL ASSEMBLY ( rA) (Fig. 8A) ENCLOSURE, CONTROL CONSOLE LABEL, CONSOLE PUSHBUTTON, ILLUMINATED, GREEN JOG, PUSHBUTTON, TEXT AND SYMBOL PUSHBUTTON, ILLUMINATED, FLUSH RESET, PUSHBUTTON, RED E-STOP, MUSHROOM HD, NON-ILLUMINATED E-STOP PLATE SWITCH, ROCKER-WHITE KNOB LOCK KNOB, POTENTIOMETER FIT-56parts_rev0 26

28 CONTROL PANEL HARNESS ASS Y ( rA) (Fig. 8B) CLIP, THREE POSITION CLIP, ONE POSITION CONTACT BLOCK, NC, GOLD PLATED CONTACT BLOCK, 1XNO, PROTECTED CABLE TIE LED BLOCK, WHITE FT CABLE, 18/15 SHIELDED FT CABLE, 24/15 SHIELDED PLUG, REVERSING BACKSHELL, PLASTIC, SIZE CONTACT, PIN, AWG PLUG, 37 POSITION BACKSHELL, PLASTIC, SIZE CONTACT, PIN, AWG SPEED POT, 10KΩ FIT-56parts_rev0 27

29 MAIN ELECTRICAL ENCLOSURE ( rB2) (Fig. 9) MAIN CONTROL ENCLOSURE ENCLOSURE COVER BACK PANEL TRANSFORMER BRACKET RING TERMINAL, 1/4, AWG FT DUCT, WIREWAY W/ COVER, 1 X FT DIN RAIL TRANSFORMER, 234/117, 220VA FILTER-RFI, 115/250V, 16A TERMINAL, QUAD TERMINAL, 3 WIRE GROUND TERMINAL ENDSTOP COVER COVER, DUAL/QUAD TERMINAL END COVER, GROUND STRAIGHT PRESSURE TONGUE RELAY, DPDT, 30A, 24VDC, TERMINAL BLOCK FOR CIRCUIT BREAKER VFD, FR-D720S-042-NA, 1 PH PLC, FX1N-24 MR-ES/UL POWER SUPPLY, 24V, 1.25A OUTPUT MODULE, OPTP ISOLATOR RELAY, DPDT, 24V AC/DC TERMINAL, DUAL (ALT: )* TERMINAL, SHORTED (ALT: )* END COVER, DOUBLE LAYER (ALT: )* BRIDGE, 2 POSITION JUMPER, 3-WAY, FUSE BLOCK BRIDGE, 3 POSITION FUSE HOLDER, POP-OFF CIRCUIT BREAKER, 4A CIRCUIT BREAKER, 3 A CORDSET, 4 SOCKET EURO CORD GRIP, ½ GRAY FT HAR CABLE, 18/ FT HAR CABLE, 16/ FT HAR CABLE, 14/ RECEPTACLE, SQ FL, 37 POSITION RECEPTACLE, SQ FL, POSITION RECEPTACLE, SQ FL, 11-4 POSITION LOCKNUT, 1/2 FIT-56parts_rev0 28

30 STRAIN RELIEF, 1/ RECEPTACLE, SQ FL, JUMPER, 2-WAY BRIDGE, 4 POSITION CIRCUIT BREAKER, 15A PLUG, 3 PIN, 15A FUSE, 0.5 A, 250V FUSE, 1.25A GROUND STRAP ASSY FUSE, 3.15A FINISHING PLUG, 7/ CONTACT, SOCKET, AWG CONTACT, SOCKET, AWG POWER RESISTER, 15Ω, 50W CONTACT, SOCKET, AWG RECEPTACLE, SQ FL, BRIDGE, 2 POSITION TERMINAL BLOCK, DUAL SIDE COVER, TERMINAL BLOCK, DUAL PLUG, MIDGET CAPACITOR, 2200 µf CAP MTG HARDWARE SWITCH, DPDT, ON-ON IEC-320, COVER PLATE BAR, BOARD BLANK, OPT RECEPTACLE, AC, IEC FILTER-RFI, 115/250V, 3A HIGH VOLTAGE DECALS NOTE: ITEMS MARKED WITH * ARE ALTERNATE COMPONENTS THAT CANNOT BE USED WITH EXISTING COMPONENTS-NO MIXING PERMITTED. FIT-56parts_rev0 29

31 FIT-56parts_rev0 30

32 ASSEMBLY, PRODUCT GUIDE, RH & LH (Fig. 10 OPTIONAL) r1 1 ASSY, PRODUCT GUIDE, RH (FIG 10A) BLOCK, SIDE GUIDE MTG (LONG) GUIDE, RH SIDE 3-2 SCREW, FLAT HD, #8-32 X 1/ r0 1 ASSY, PRODUCT GUIDE, LH (FIG 10B) BLOCK, SIDE GUIDE MTG (LONG) GUIDE, LH SIDE 3-2 SCREW, FLAT HD, #8-32 X 1/2 N/S KNOB, #10-24 MALE FIG 10A FIG 10B FIT-56parts_rev0 31

33 DRIVE ROLLER ASSY-5 BELT OPTION (Fig. 11) ADD TO FIT BASE ASSY, DRIVE ROLLER-5 BELTS EA SHAFT, DRIVE, ENCODER EA BEARING, PILLOW BLOCK, 3/4B EA PULLEY, DRIVE EA PULLEY, SPACER 5-5 EA SET SCREW, CUP, 1/4-20 X 1/4 (ITEMS 3 &4) BELT, TRANSPORT, 2 W X L COVER, DISCHARGE, WIDE COVER, INFEED, WIDE DELETE FROM FIT BASE ASSY, DRIVE ROLLER W/ O-RING ASSY, DRIVE ROLLER COVER, DRIVE, DISCHARGE COVER, DRIVE, INFEED FIT-56parts_rev0 32

34 DRIVE ROLLER ASSY-14.5 BELT OPTION (Fig. 12) ADD TO FIT BASE ASSY, DRIVE ROLLER-14.5 BELT EA SHAFT, DRIVE, ENCODER EA BEARING, PILLOW BLOCK, 3/4B EA PULLEY, DRIVE EA PULLEY, FLAT, 3-7/8 OD 5-5 EA SET SCREW, CUP, 1/4-20 X 1/4 (ITEMS 3 &4) BELT, VACUUM, W X L COVER, DRIVE PULLEY DELETE FROM FIT BASE ASSY, DRIVE ROLLER W/ O-RING ASSY, DRIVE ROLLER BELT SET, TRANSPORT, 2 W X L COVER, DRIVE, DISCHARGE COVER, DRIVE, INFEED FIT-56parts_rev0 33

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