C11 D5 and D6 GENSET (PCC0300) CONTENTS
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3 CONTENTS Engine Accessories (Denso Rad) Engine Accessories (SRF Rad) Battery Charger Instl Miniature Circuit Breaker Instl Circuit Breaker Instl Transformer Instl Air Cleaner Instl Engine Heater Radiator Instl-Denso Genset Instl (Denso Radiator) Muffler Instl Skid Instl (With Tank) Radiator Instl-SRF Genset Instl (SRF Radiator) Auxiliary Options Control Assy (PCC0300) Enclosure Assy Loose Muffler Option
4 Engine Accessories (Denso Rad) 4
5 Item Part Number Description Qty Sender-Pressure Sender-Temperature (E2, E4) Solenoid Busbar (Starter Motor) Union-Tube Valve-Ball (M16 X 1.5 Lock) Elbow-Pipe (90ºBSPP SWVL) Adaptor-Pipe Bushing-Reducer Clamp-Hose (6mm-16mm) Hose-Fuel (3/8" ID X 5/8" OD) 0.6M Engine-D
6 Engine Accessories (SRF Rad) 6
7 Item Part Number Description Qty Switch-Pressure Thermostat Solenoid Union-Tube Valve-Ball (M16 X 1.5 Lock) Elbow-Pipe (90ºBSPP SWVL) Adaptor-Pipe Bushing-Reducer Clamp-Hose (6mm-16mm) Hose-Fuel (3/8" ID X 5/8" OD) 0.6M Heat Shield Bracket-Heat Shield Screw-Hex Head (M6 X 20) Washer-Flat (M6) Washer-Lock (M6) Screw-Hex Head (M12 X 20) Washer-Flat (M12) Washer-Lock (M12) 1 7
8 Battery Charger Instl 8
9 Item Part Number Description Qty Harness-Battery Charger Charger-Battery (3A) Washer-Flat (M3) Screw-Pan Head (M3 X 20) Washer-Lock (M3) Terminal Block Terminal End Stop End Plate 1 9
10 Miniature Circuit Breaker Instl 10
11 Item Part Number Description Qty Circuit Breaker 16A 4P MCB ( V-50Hz-3Ph) Circuit Breaker 20A 4P MCB (380V-50Hz-3Ph & V-60Hz-3Ph) Circuit Breaker 32A 4P MCB ( V-50Hz-3Ph) Circuit Breaker 40A 4P MCB ( V-60Hz-3Ph & 190V-50Hz-3Ph) Circuit Breaker 50A 4P MCB (190V-60Hz-3Ph) Rail-Terminal Block (300mm) Stand Off Washer-Flat (M5) Screw-Hex Head (M5 X 35) Washer-Lock (M5) Harness-AC Locknut-Conduit Accessories-CB (Shunt Trip) Accessories-CB (SD Contact) Circuit Breaker 32A 2P MCB ( V-50Hz-1Ph & 220V-60Hz-1Ph)
12 Circuit Breaker Instl 12
13 Item Part Number Description Qty Circuit Breaker 40A 4P MCCB (480V-60Hz-3Ph) Bare Cable Connectors 4P 160A Standoff (Insulator) Washer-Flat (M10) Screw-Hex Head (M10 X 16) Washer-Lock (M10) Nut-Hex (M10) Lug-Cable Harness-AC Rail-Terminal Block Washer-Flat (M5) Screw-Hex Head (M5 X 35) Washer-Lock (M5) Locknut-Conduit SPDT Switch Shunt Trip 12v Circuit Breaker 40A 3P MCCB (480V-60Hz-3Ph) Bare Cable Connectors 3P 160A 1 13
14 Transformer Instl 14
15 Item Part Number Description Qty Transformer-Current 60:5 ( V--3Ph ) Transformer-Current 120:5 ( V--3Ph) Harness-AC Rail - Terminal Block (300mm) Washer-Flat (M5) Screw-Hex Head (M5 X 12) Washer-Lock (M5) Transformer-Current 120:5 (1Ph) Transformer-Current 100:5 (Earth) Relay-Ground Fault 12VD.C. 1 15
16 Air Cleaner Instl 16
17 Item Part Number Description Qty Air Cleaner Kit (Heavy Duty) Air Cleaner Element Mounting Band Indicator Hose-Flexible (580mm) Clip "T" Bolt Clamp Bracket, Air Cleaner Screw-Hex Head (M8 X 20) Washer-Flat (M8) Washer-Lock (M8) Nut - Hex (M8) Screw-Hex Head (M12 X 20) Washer-Flat (M12) Washer-Lock (M12) Air Cleaner Kit (Normal Duty) 1 17
18 Engine Heater 18
19 Item Part Number Description Qty Heater-Engine Coolant-120v Heater-Engine Coolant-240v Bracket-Heater Hose-Steam Hose-Steam Connector, Hose,1/4" BSPT X 16mm Clamp - Hose (1" - 1 3/4") Screw-Sems Tap/Scr (M8 X 20) Washer-Flat (M8) Nut-Lock (M8 Nyloc) Screw-Hex Head (M6 X 30) Washer-Flat (M6) Nut-Lock (M6 Nyloc) Tie-Cable Sealant-Thread 577 (250ml) 1 19
20 Radiator Instl-Denso 20
21 Item Part Number Description Qty Plate - Support Coolant Level Switch Radiator - D Hose - Radiator - Top Hose - Radiator - Bottom Guard - Radiator (Left Hand) Guard - Radiator (Right Hand) Bracket - Fan Guard Plate - Guard (Frequency Lock) Guard - Pulley (Charge Alt) Radiator Cap Isolator-Vibration Isolator-Vibration Clamp Hose (1"-1.75") Connector-Hose (Tap Radiator) Elbow-1/4" BSPP Swivel 90 M/F Union-Hose Sealant-Thread 577 (250ml) Plate-Guard (Infill) Screw (M6 X 12) Washer-Flat (M6) 2 21
22 Genset Instl (Denso Radiator) 22
23 Item Part Number Description Qty Isolator-Vibration (280/B3) Washer-Flat (M12) Washer-Lock (M12) Nut-Hex (M12) Screw-Hex Head (M12 X 20) Engine Foot LH Engine Foot RH Screw-Hex Head Cap (M12 X 30) Fuel Line (Engine Feed) Fuel Line (Spill Return) Isolator - Vibration (280/B2) Mount - Generator - BC162/ Screw-Hex Head (M16 X 35) Washer-Flat (M16) Washer-Lock (M16) Nut-Hex (M16) Generator-BC164B 1 23
24 Muffler Instl 24
25 Item Part Number Description Qty Muffler Clamp-Wide Band Pipe-Flexible Pipe-Exhaust (Eng-Out) Pipe-90º Elbow " Clamp-Heavy Duty 2 8 Supplied With Engine Gasket Bracket-Exhaust 1 25
26 Skid Instl (With Tank) 26
27 Item Part Number Description Qty Cap-Filler Gauge-Fuel Level " BSP Gunmetal Plug Plug-Pipe 1/2"BSP Skid-75 Litre Boot-Battery Clamp-Battery Post +Ve Clamp-Battery Post -Ve Cable-Battery (-Ve) Cable-Battery (+Ve) Rod-Battery Holddown Washer-Flat (M6) Nut-Wing (M6) Holddown-Battery Battery 1 27
28 Radiator Instl-SRF 28
29 Item Part Number Description Qty Radiator-SRF Isolator-Vibration (Type MS232) Washer-Flat (M8) Washer-Flat (M10) Washer-Flat (M12) Screw-Hex Head (M8 X 25) Screw-Hex Head (M8 X 20) Screw-Hex Head (M10 X 40) Screw-Hex Head Cap (M12 X 30) Washer-Lock (M8) Washer-Lock (M10) Sensor-Low Coolant Level Nut-Hex (M8) Tube-Overfill A/R Mount-Engine (LH) Mount-Engine (RH) Plate-Radiator Support Radiator Cap Shroud-Fan Hose-Radiator-Bottom Hose-Radiator-Top Clamp Hose (1"-1.75") Guard-Radiator (Left Hand) Guard-Radiator (Right Hand) Guard-Pulley (Charge Alt) Bracket-Radiator Stay Plate-Guard (Underside) Valve-Drain (1/2"BSP) Hose-Radiator (Drain) 1 29
30 Genset Instl (SRF Radiator) 30
31 Item Part Number Description Qty Radiator-SRF Isolator-Vibration (Type MS232) Washer-Flat (M8) Washer-Flat (M10) Washer-Flat (M12) Screw-Hex Head (M8 X 25) Screw-Hex Head (M8 X 20) Screw-Hex Head (M10 X 40) Screw-Hex Head Cap (M12 X 30) Washer-Lock (M8) Washer-Lock (M10) Sensor-Low Coolant Level Nut-Hex (M8) Tube-Overfill A/R Mount-Engine (LH) Mount-Engine (RH) Plate-Radiator Support Radiator Cap Shroud-Fan Hose-Radiator-Bottom Hose-Radiator-Top Clamp Hose (1"-1.75") Guard-Radiator (Left Hand) Guard-Radiator (Right Hand) Guard-Pulley (Charge Alt) Bracket-Radiator Stay Plate-Guard (Underside) Valve-Drain (1/2"BSP) Hose-Radiator (Drain) 1 31
32 Auxiliary Options 32
33 Item Part Number Description Qty Heater-Engine Coolant-120v Heater-Engine Coolant-240v Bracket-Heater Hose-Steam Hose-Steam Connector, Hose,1/4" BSPT X 16mm Hose Clamp-Hose (1"- 1. 3/4") Screw-Sems Tap/Scr (M8 X 20) Connector, Hose,1/2" NPT X 16mm Hose Screw-Hex Head (M6 X 30) Washer-Flat (M6) Nut-Lock (M6 Nyloc) Tie-Cable Sealant-Thread 577 (250ml) 1 16 N/A Harness-Engine Heater (Supplied with Heater) Charger-Battery (3A) Washer-Flat (M3) Screw-Pan Head (M3 X 20) Washer-Lock (M3) Harness-Battery Charger Terminal Block Terminal End Stop End Plate 1 33
34 Control Assy (PCC0300) 34
35 Item Part Number Description Qty Box-Control Panel-Display (MCB) Panel-Display (MCCB) Display-Control (Assy) Rail-Terminal Block Washer-Flat (M5) Screw-Hex Head (M5 X 12) Washer-Lock (M5) Screw-Sems Tap/Scr (M6 X 12) Label-Logo Switch-Pushbutton E/Stop Terminal Block (Wago) Jumper-Terminal (Wago, 2-Way) Terminal Block (End Stop) Terminal Block (End Plate) Circuit Breaker Blanking Strip Terminal Block, Fuse Terminal Block, End Plate Fuse 2A Washer-Flat (M8) Screw-Hex Head (M8 X 30) Washer-Lock (M8) Nut-Hex (M8) Cover-Control Cover-Control-Cable Entrance Washer-Flat (M10) Screw-Hex Head (M10 X 25) Washer-Lock (M10) Nut-Hex (M10) 2 35
36 Enclosure Assy 36
37 Item Part Number Description Qty Key-Lock Latch-Door Catch-Lock Door-Enclosure (LH) Door-Enclosure (RH) Hinge-LH Hinge-RH Door-Control Hinge (Control Panel) Window-Enclosure Lock (Control Panel) Lifting Eye Washer-Flat (M20) Nut-Hex (M20) M20 Locknut (Nylon Insert) Switch-Push Button Cover-Switch Surround Label 1 37
38 Loose Muffler Option 38
39 Item Part Number Description Qty Muffler (Ind Inline 9dB) Muffler (Ind Inline 25dB) Pipe-Exhaust Flex Adaptor-Pipe Adaptor-Exhaust Clamp-'U' Bolt (80mm) Clamp-'U' Bolt (1¾") 1 7 N/A Gasket (Supplied with engine) Heavy Duty Clamp 6" 2 39
40 40
C15 D5 and D6 (PCC1300 and 1301) CONTENTS
CONTENTS 0100-3920 Engine Accessories (Denso... 5 Radiator) 0100-4025 Engine Accessories (SRF Radiator)... 7 0179-3766 Battery Charger Instl... 9 0179-3771 Miniature Circuit Breaker Instl... 11 0179-3772
C33 D5 and C30 D6 (PCC1300 and 1301) CONTENTS
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Appendix 3 Exploded Views and Parts Lists
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