Service Parts 28/32EOZD 23/27EFOZD 25/28EFOZD. Marine Generator Sets. Models: TP /09b

Transcription

1 Service Parts Marine Generator Sets Models: 28/32EOZD 23/27EFOZD 25/28EFOZD TP /09b

2 Description Page Introduction... 3 Numbering System Significance... 3 Illustrations... 3 How to Find Part Numbers... 3 Hardware References... 4 Specification Number Index... 5 Group 1: Cylinder Block... 7 Group 2: Gear Housing... 8 Group 3: Flywheel Housing and Oil Pan... 9 Group 4: Cylinder Head Group 5: Intake Manifold Group 6: Camshaft and Drive Gear Group 7: Crankshaft and Piston Group 8: Lubrication Oil System Group 9: Cooling Water System Group 10: Fuel Injection Pump Group 11: Fuel Injection Valve Group 12: Fuel Line Group 13: Starting Motor Group 15: Gasket Set Description Page Group 101: Air Intake Group 103: Fuel System Group 104: Cooling System Group 105: Engine Group 107: Nameplates and Decals Group 109: Skid and Plant Mounting Group 201: Generator and Mounting Group 301: Controller and Mounting Group 701: Literature Paint and Miscellaneous Parts Parts List: Accessories Appendix A. Abbreviations Appendix B. Common Hardware Application Guidelines Appendix C. General Torque Specifications Appendix D. Common Hardware Identification Appendix E. Common Hardware List... 48

3 This manual lists service replacement parts for generator sets listed in the Specification Number Index. Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever. This manual includes the following main sections: Table of Contents. Lists the sections of the manual. Introduction (and other information sections). Contains introductory material about part numbers, illustrations, and hardware. Index. Lists the generator set specs and groups. Group Parts Lists. List the part numbers of parts in the groups. Kit Sections. List modules and accessories and their parts. Appendices. Include Abbreviations, Common Hardware Application Guidelines, General Torque Specifications, Common Hardware Identification, and Common Hardware List. Numbering System Significance This manual uses the following numbering systems: Specification Number. The product identification number located on the generator set nameplate. Specification numbers break down into groups. Group Number. A unique number representing a parts group needed to assemble a generator set function. For example, Group 101 is the Air Intake group. or Module Number. A group might have several variations. Each variation performs the same function with different parts lists. For example, a 50 Hz generator alternator and 60 Hz generator alternator both perform the same function, however, with different parts. Each difference requires a group variation or module number. Part Number. The part number identifies an individual assembly, subassembly, component, or accessory kit. Introduction Illustrations Illustrations (or exploded-view drawings) best representing the widest range of variations accompany most groups in this manual. Illustrations do not depict all details and may not show all parts. Do not use illustrations for assembly or disassembly. How to Find Part Numbers Use the following steps to locate a service replacement part. 1. Locate the generator set nameplate to identify the generator set spec number. 2. Locate a second generator set nameplate listing accessories to identify installed modules. On some models the accessory nameplate is mounted inside the generator junction box. 3. Turn to the Specification Number Index. The first column lists the generator set spec numbers. The headings identify the groups of parts that make up the generator set. 4. Identify the group most likely to include the service part number. 5. Find the group variation number at the intersection of the spec number row and the group column. Note the variation number. 6. Page forward to locate the group identified in step 4 or find the appropriate page in the Table of Contents. 7. Find the part on the illustration and note the item number of the part or find the part description in the parts list. 8. Select the part number that corresponds to your group variation. The first column lists the illustration item number. Find the variation identified in the Specification Number Index or the module number found on the generator set nameplate in the appropriate column on the right side of the parts list table. Find the quantity used at the intersection of the item number row and the variation column. A blank space at the intersection means the variation/module does not use that part number. TP /09 3

4 Hardware References Many common hardware items do not appear in parts manuals or will appear as common hardware entries. A common hardware entry lists the size of the hardware. For example, an item that appears as Hardware, 3/8-16 in the text means that the piece is 3/8-16 size. Obtain common hardware locally or, if contacting the factory, use the Common Hardware List in the appendix to identify the common hardware part number and specifications. See Common Hardware Application Guidelines in the appendix for mating hardware instructions. Some hardware items require a specific size or some other characteristic. In that case, use the part number listedinthetext. When replacing hardware, do not substitute inferior grade hardware. Replacement hardware grade should be equal to or better than the grade of the manufacturer s original hardware. Use the Common Hardware List in the appendix to identify the common hardware hardness. 4 TP /09

5 Specification Number Index Group Title Group No Spec No. Number GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA TP /09 5

6 Specification Number Index Group Title Group No Spec No. Number GM32566-GA * 3 52 GM32566-GA * 4 52 GM32566-GA * 3 55 GM32566-GA * 4 53 GM32566-GA * 3 54 GM32566-GA * 4 54 GM32566-GA * 3 55 GM32566-GA * 4 55 GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM32566-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA GM55347-GA Group is not used. * Units built before approximately April 1, 2007 used variation 1 (12-volt applications) or 2 (24-volt applications) 6 TP /09

7 Group 1: Cylinder Block 6273_1 1 1 GM35762 Block assembly, cylinder 1 5 GM35649 Plug Plug Bolt, metal cap Bush, camshaft Spring pin, 6 x GM35720 Plug, screw 1 13 GM35720 Plug, screw 1 14 GM35720 Plug, screw Plug GM35761 Main bearing set Bearing assembly, thrust Bolt, head GM35657 Gasket, cylinder head 1 33 GM35656 Spacer Main bearing US = Bearing, thrust 0.25 OS 2 TP /09 7

8 Group 2: Gear Housing See Group _2 1 1 GM35763 Housing assembly, cover Seal, oil Parallel pin 8 x Cover, pump 1 8 GM35658 Housing, gear 1 10 GM35652 Pump assembly, oil 1 21 GM13812 Plug, PT 1/8, screw 1 22 GM35729 Stud O-ring O-ring O-ring 1 26 GM35521 Bolt, M8 x 70 plated 6 27 GM35521 Bolt, M8 x 70 plated 1 28 GM35724 Packing Bolt, M8 x Bolt, M8 x Bolt Bolt Bolt Bolt Nut Cap, lube oil O-ring Cover Gasket Bolt, M8 x Cover, blind O-ring Bolt 2 44 GM35650 Cover assembly 1 45 GM35651 Sponge Bolt, M8 x Gasket 1 8 TP /09

9 Group 3: Flywheel Housing and Oil Pan See Group _ Parallel pin, 8 x Housing, flywheel 1 5 GM35728 Bolt, M10 x 35 plated Plug 25, rubber Seal Pump assembly, oil Drain plug, M Seal washer Bolt, M8 x Gasket 1 TP /09 9

10 Group 4: Cylinder Head Item 27 includes items _4 10 TP /09

11 Group 4: Cylinder Head 1 1 GM35664 Lifter, engine Bolt, M8 x GM35505 Seat, valve bridge 8 4 GM35677 Head assembly, cylinder 1 9 GM35678 Guide, valve GM35507 Guide, valve bridge 8 11 GM35719 Plug, screw 1 12 GM35720 Plug, screw Plug GM35666 Valve, exhaust 6 15 GM35667 Valve spring Retainer, spring Seal, valve stem Seal, valve stem 8 19 GM35674 Bridge assembly, valve Nut, M8 x p GM35508 Screw, valve bridge Pin, cotter GM35665 Valve, intake 8 26 GM35420 Bolt, 8 x GM35673 Support 1 28 GM35668 Shaft, rocker arm 1 29 GM35669 Support 3 30 GM35670 Support 2 31 GM35504 Washer 8 32 GM35675 Arm assembly, rocker Valve screw Nut, M8 x GM35676 Arm assembly, rocker Valve screw Nut, M8 x GM35680 Pedestal 4 41 GM35730 Stud, M8 x 22 plated Bolt Bolt Bolt O-ring 4 46 GM35681 Bolt, retainer 4 47 GM35732 Nut Cap, lube oil 1 49 GM35672 Bonnet assembly 1 50 GM35661 Plate, baffle 1 51 GM35662 Baffle 1 52 GM35663 Baffle 1 53 GM35500 Diaphragm, breather 1 54 GM35501 Center plate 1 55 GM35502 Plate, breather 1 56 GM35503 Spring, diaphragm 1 59 GM35671 Packing, bonnet 1 60 GM35422 Plug Screw, tapping, 5 x Screw, tapping, 5 x GM35450 Protector, nozzle Seat Cap nut O-ring O-ring 1 68 GM35679 Retainer 4 69 GM35702 Lifter, engine Gasket 1 TP /09 11

12 Group 5: Intake Manifold See Group _5 1 1 GM35706 Intake manifold 1 2 GM35682 Gasket, intake manifold Bolt Bolt Gasket 1 6 GM35498 Joint Bolt, M8 x Gasket 1 12 TP /09

13 Group 6: Camshaft and Drive Gear See Group 1 See Group 2 See Group _ Tappet 8 2 GM35683 Push rod 8 3 GM35684 Camshaft assembly Metal, thrust Gear, camshaft Key, 7 x Bolt, M8 x GM35499 Shaft Gear assembly, idle Bush, idle gear Bolt, M8 x 55 plated 3 16 GM35707 Bolt 4 17 GM35509 Gear 1 18 GM35712 Flange 1 19 GM35715 Washer, spring Nut, lock 1 TP /09 13

14 Group 7: Crankshaft and Piston 6273_ Crankshaft Gear, crankshaft Parallel pin Parallel pin, 10 x Key, 7 x GM35709 Washer 1 9 GM35710 V-pulley, crankshaft 1 10 GM35703 Bolt, V-pulley Bolt, flywheel Flywheel assembly Ring gear 1 16 GM35686 Piston wiring GM35685 Ring set, piston Pin, piston Circlip Rod assembly, connecting Bush, piston pin Bolt, rod Metal assembly, crankpin Bearing, pin US = GM35764 Piston w/ring OS = GM35765 Ring set OS = O-ring 1 14 TP /09

15 Group 8: Lubrication Oil System See Group 1 See Group 2 See Group _ Bolt, M8 x Guide, dipstick Dipstick Filter, oil O-ring Pipe assembly, oil 1 11 GM35419 Switch, oil pressure 1 12 GM35687 Pipe assembly, oil 1 14 GM35510 Support, pipe 1 16 GM35550 Bolt assembly, joint Washer 8, seal Joint bolt Washer 8, seal Bolt, M8 x Washer 8, seal Bolt, M8 x Stud, lube oil filter 1 TP /09 15

16 Group 9: Cooling Water System See Group 4 See Group 1 See Group 2 44 See Group _9 16 TP /09

17 Group 9: Cooling Water System GM35688 Pump assembly, water Gasket, cooling water pump Bolt, M6 x Bolt, M8 x 55 plated Pulley V-belt V-belt (24 V models) Plug M Packing GM35655 Case assembly, thermostat GM23575 Cover, thermostat Gasket, thermostat Gasket, thermostat GM35693 Pipe assembly, injection Thermostat (see Group 104) Pipe bolt GM35718 Joint Gasket 8, round GM35704 Plug, drain Bolt, M6 x Bolt, M6 x Bolt, M6 x Gasket, case Gasket 8, round Bolt, M8 x Bolt GM35689 Hose assembly, water GM35691 Pipe, cooling water GM35694 Protector, pipe Clamp GM35690 Hose assembly, water GM35692 Pipe, cooling water Clamp Valve GM52204 Bracket, alt. adjust Bracket, alt. adjust 1 TP /09 17

18 Group 10: Fuel Injection Pump See Group _ GM35659 Retainer GM35660 Retainer GM35767 Injection pump assembly Bolt, M8 x Bolt Bolt Bolt Solenoid (12 V models) Solenoid (24 V models) 1 18 TP /09

19 Group 11: Fuel Injection Valve See Group _ GM35768 Fuel injector 4 2 GM35705 Nozzle assembly Nut, nozzle case 4 6 GM35695 Holder assembly, nozzle Spring nozzle Seat, nozzle spring Plate, stop Pin Shim set 4 25 GM35506 Pipe seal Retainer Retainer Bolt, M4 x 14 hex socket Retainer Bolt, M4 x 14 Hex socket 2 35 GM35697 Pipe assembly, injection 1 37 GM35698 Pipe assembly, injection 1 38 GM35699 Pipe assembly, injection 1 39 GM35700 Pipe assembly, injection 1 40 GM35701 Pipe assembly, injection Bolt Bolt 1 TP /09 19

20 Group 12: Fuel Line See Group 11 See Group 4 See Group _ GM35541 Bracket, filter 1 2 GM32359 Filter, fuel Bolt, M8 x 30, plated 2 4 GM35427 Pipe, fuel 1 5 GM35620 Pipe, fuel oil Clamp 4 7 GM35696 Pipe assembly, return 1 8 GM35511 Joint bolt, M6 5 9 GM35512 Packing, fuel return 5 10 GM35581 Pipe, fuel oil Hose clamp 2 12 GM35513 Joint, hose Washer 8, seal 1 20 TP /09

21 Group 13: Starting Motor See Group 3 Parts without reference numbers are not sold separately. 6273_ Motor, starting Motor, starting (24 V models) Armature assembly 1 3 GM35775 Ball bearing 1 4 GM35769 Ball bearing Coil assembly, field Screw Brush (+) Holder assembly, brash Brush (+) 2 10 GM35773 Brush spring Cover, rear Switch assembly, magnetic Shift lever set Cover assembly, dust Bolt, through 2 16 GM35654 Case assembly, gear Pinion assembly Shaft, pinion Stopper set Clutch assembly Ball bearing (3) Ball bearing Retainer, bearing Housing, gears Cover Bolt, M12 x 30 2 TP /09 21

22 Group 15: Gasket Set 6273_15 22 TP /09

23 Group 15: Gasket Set 1 1 GM35766 Gasket set (includes items 2-28 in the illustration) 1 TP /09 23

24 Group 101: Air Intake _ Mount, air cleaner, 5.72 in. ID 1 2 GM31073 Bracket, air cleaner 1 3 GM23382 Cleaner assembly, air 1 4 GM16944 Element, air cleaner 1 4 GM66601 Element, inner (not shown) Connector, hose 1 6 X Clamp, hose, 1.31/2.25 in. 2 7 GM31573 Hose, air cleaner Clamp, hose, 2.06/3 in. 2 9 X Hose, flexible air 1 10 X-75-1 Plug, pipe, 1/8 in. NTP 1 24 TP /09

25 Group 103: Fuel System _103 Part Item Number Description Pump, fuel Pump, fuel Lead assembly X Elbow, street, 1/4 x 1/ X Connector, 90 deg X Clamp, hose, 0.25/0.70 in X Line, fuel Bracket, fuel pump M125A Washer, plain M Screw, hex cap X Nut, lock X Washer, plain X Grommet 3 3 TP /09 25

26 Group 104: Cooling System To heat exchanger To thermostat cover , 52 To mixing tube B 6273_ TP /09

27 Group 104: Cooling System Pump Components Before S/N X Grommet X Line, flexible X Connector, hose elbow X Spacer, x x in X Spacer, ID x OD x in X Clamp, hose, 0.69/1.25 in X Clamp, hose, 1.31/ X Clamp, hose, 0.25/0.70 in X Tie, cable (not shown) M Screw, hex head cap M Screw, hex head cap M Screw, hex head cap M Screw, hex head cap M Screw, hex head cap M Screw, hex head cap X Clamp, insulated X Clamp, insulated 2 17 X Clamp, insulated 2 18 X Hose, 0.75 in. x 39 in X Hose Cap, radiator Screw, wing Gasket, water outlet Neck Belt, V Housing, thermostat GM47556 Thermostat GM46961 Service Kit, seawater pump (before serial number ) Manifold, exhaust GM35776 Guard, belt Hose, molded coolant Hose, molded coolant 1 31 GM57639 Hose, molded coolant 1 Pump GM46936 Components S/N and later Item Part No. Description Hose, molded coolant Hose, molded coolant GM49693 Mixer, wet exhaust Pulley, pump drive Bracket, belt guard Bracket, belt guard left Bracket, seawater pump Bracket, heat exchanger GM30881 Exchanger, heat GM52141 O-ring (Heat exchanger) not shown Bottle, overflow GM48027 Gasket, exhaust Bracket, belt guard X Bolt, hex cap 2 44 X Bolt, hex cap 2 45 X Washer, plain, ID x in. OD X Bolt, hex cap, 1/4-20 x 1/2 in. gr # Washer, 7/ # Hardware, M # Washer, 1/ X Washer 1 51 X Valve, drain, 3/8 in. NPT S-404 Elbow, street, 90 deg. x 3/8 in. NPT Plate, cover Gasket Kit, impeller (includes gasket) Bearing, ball Housing Pulley Shaft, drive 1 60 GM16865 Seal GM22995 Seat, ceramic GM17702 Key GM30263 Switch, pressure Kit, zinc anode GM46936 Pump, seawater (serial number and later) 1 1 Note: Items 1, 21, 29, 36, 37, and 43 are not used when an optional sound shield is installed. # Common hardware; procure locally. TP /09 27

28 Group 105: Engine To Oil Pan _ GM29468 Engine assembly, 4TNV98-GGK (see Groups 1--16) GM55410 Engine assembly, 4TNV98-XKMR (see Groups 1--16) GM52089 Engine assembly, 4TNV98-GGKM (see Groups 1--16) X Washer, lock, interior/exterior tooth, 5/16 (not shown) X Washer, lock, ID x in. (not shown) X Washer, plain, ID x in. OD X Spacer, ID x OD x 1.5 in X Spacer, ID x 1 OD x in X Spacer, ID x 0.75 OD x in X Spacer, ID x OD x 0.2 in X Clamp, hose, 0.25/0.70 in X Connector, hose M Screw, hex head cap M Screw, hex head cap M Screw, hex head cap X Hose, rubber X Plug, pipe, 3/ Bracket, alternator adjustment (See Group 9) Switch, high temperature cutout Alternator Alternator, 24 V Guard, alternator fan (not shown) Valve, oil drain, 3/8-18 NPT X Bolt, hex cap X Spacer, ID x OD x in GM28823 Sensor, temperature GM30245 Bushing, adapter Adapter, bushing Note: Item 10 is not used when an optional sound shield is installed. 28 TP /09

29 Group 107: Nameplate and Decals X Decal, Kohler Power Systems X Logo, Kohler Decal, number Nameplate GM35838 Decal, reconnection 1 phase Decal, reconnection 3 phase GM14167 Decal, drain GM62794 Decal, drain Decal, warning rotating parts Decal, warning caution hot engine Decal, warning hot coolant Decal, notice Decal, equipment ground Decal, CE Decal, negative battery connection Decal, pos. battery connection Decal, danger, high voltage GM58699 Decal, caution, over cranking 1 1 TP /09 29

30 Group 109: Skid and Plant Mounting _ TP /09

31 Group 109: Skid and Plant Mounting M Nut, hex elastic stop 2 1 M Nut, hex elastic stop 2 2 M Nut, hex elastic stop 2 2 M Nut, hex elastic stop 2 3 X Washer, lock, interior tooth, 1/4 1 4 X Washer, lock, interior/exterior tooth, 1/ X Washer, lock, interior/exterior tooth, 3/8 1 6 X Washer, plain, ID x 1.25in. OD 2 6 X Washer, plain, ID x 1.25 in. OD 2 7 X Washer, plain, ID x 2in. OD 4 7 X Washer, plain, ID x 2in. OD 2 8 X Connector, cable 1 9 M Screw, hex head cap Vibromount Vibromount Vibromount Vibromount 2 12 LK Strap, ground Bracket 1 13 GM57566 Bracket, engine mounting 1 14 GM30939 Skid 1 14 GM55403 Skid Bracket, engine mounting 1 15 GM57565 Bracket, engine mounting 1 16 # Hardware, M M Screw, hex head 2 17 M Screw, hex cap 2 18 M Screw, hex head 2 18 M Screw, hex cap 2 19 # Hardware, M X Stud 2 21 M Nut, hex, 6 mm 1 # Common hardware; procure locally. TP /09 31

32 Group 201: Generator and Mounting 32, 33 31, 33 20, 22 18, 19, , 22, 24 21, 23, _ TP /09

33 Group 201: Generator and Mounting GM31062 Alternator assembly (items 2--15, ) 1 1 GM31063 Alternator assembly (items 2--15, ) 1 2 A Rotor assembly (includes items 3, 4) A Rectifier assembly X Bearing, ball X Washer, plain, ID x 0.75 in. OD X Washer, hardened, ID x in. OD Disc, armature drive Screw, hexagon head Screw, special Adapter, alternator Fan, alternator GM31595 Exciter assembly, field Bracket, end GM31038 Stator assembly 1 14 GM31037 Stator assembly Disc, drive assembly X Spacer, ID x 0.75 OD x in M Screw, hex head cap M Nut, hex 10mm X Stud, metric, M x 79 mm X Bolt, hex cap X Screw, hex head, x 3/ X Washer, hardened, ID x in. OD Clip, speed Adapter, alternator Cover, end bracket Guard, generator fan X Nut, X Screw, 3/8-16 x X Screw, 5/16-18 x GM31071 Box, junction GM31072 Cover, junction box GM31603 Panel, junction box access X Screw, self-tapping 8 8 Note: Item 25 is not used when an optional sound shield is installed. TP /09 33

34 Group 301: Controller and Mounting _301a 34 TP /09

35 Group 301: Controller and Mounting Number Relay, 12 VDC (use GM49746 and modify harness GM33065) 1 1 GM49746 Relay, 12 VDC (contains integrated diode, used with harness GM50487) Relay, 24 VDC (use GM49747 and modify harness GM33065) 1 1 GM49747 Relay, 24 VDC (contains integrated diode, used with harness GM50487) Vibromount Grommet, round X Washer, lock, 172 ID x in. OD GM28483 SCR module GM34969 Controller assembly kit, ADC GM29779 PCB assembly, relay board 12 V GM29780 PCB assembly, relay board 24 V GM31019 Plate, cover GM33047 Bracket, harness connector mounting GM33065 Harness, wiring (serviced with GM50487-S that included GM50487) GM50487 Harness, wiring (includes items ) M Nut, hex, 5 mm X Screw, self-tapping M7985A Screw, pan head machine Connector, plug, 2--position Connector, 9-position GM29998 Connector, 6-position GM28678 Connector, weathertight Fuse, 10 A, 250 V (F1, F2) Fuse, 10 A, 250 V (F3) Connector, receptacle GM29249 Connector GM15493 Connector, weathertight, 3-position Diode, 6 A Vibromount Note: Item 8 is not used when an optional sound shield is installed. * Units built before approximately April 1, 2007 used variation 1 (12-volt applications) or 2 (24-volt applications) Group 701: Literature TP-5620 Safety Precautions, Marine TP-6252 O/M 8--32EOZD/ EFOZD TP-6253 I/M EOZ/EFOZ/EOZD/EFOZD Models TP-6255 S/M EOZD/ EFOZD TP-6273 P/C EOZD/23--27EFOZD TP-6412 O/M Yanmar TNV Series TP-6293 S/M Yanmar TNV Series, Marine Paint and Miscellaneous Parts Item Part Number Description White paint, gallon can (Chris Craft White) White paint, spray can (Chris Craft White) 1 GM48126 White paint, spray can (Matterhorn White) The change from Chris Craft to Matterhorn White was made in production on 1/1/2006; the serial break is # TP /09 35

36 Parts List: Accessories Qty. Description Part No. Circuit Breakers Circuit Breaker Kit GM30331-KA(KP)27 4 Screw, pan head M7985A Nut, hex, 4 mm M Washer, plain, ID x 0.75 ID x 0.75 in. OD X Spacer, ID x 0.5 OD x in. X Plate, circuit breaker GM Circuit breaker, 125 A, 2-pole Circuit Breaker Kit GM30331-KA(KP)28 4 Screw, pan head X Plate, circuit breaker GM Circuit breaker, 100 A, 2-pole Circuit Breaker Kit GM30331-KA(KP)30 4 Screw, pan head X Spacer, ID x 0.5 OD x in. X Plate, circuit breaker GM Circuit breaker, 100 A, 3-pole Boot Circuit Breaker Kit GM30331-KA(KP)31 4 Screw, pan head X Spacer, ID x 0.5 OD x in. X Plate, circuit breaker GM Circuit breaker, 80 A, 3-pole Boot Circuit Breaker Kit GM30331-KA(KP)34 6 Screw, pan head X Spacer, ID x 0.5 OD x in. X Plate, circuit breaker GM Circuit breaker, 90 A, 3-pole Circuit Breaker Kit GM30331-KA(KP)40 6 Screw, pan head X Spacer, ID x 0.5 OD x in. X Plate, circuit breaker GM Circuit breaker, 50 A, 3-pole Boot Circuit Breaker Kit GM30331-KA(KP)41 6 Screw, pan head X Spacer, ID x 0.5 OD x in. X Plate, circuit breaker GM Circuit breaker, 40 A, 3-pole Boot Qty. Description Part No. Electrical System Isolated Ground System, 12 V GM31866-KA(KP)1 1 Adapter, sender Insulator, panel V-belt, 24 in Sensor, pressure GM Switch, high temperature cutout GM Solenoid GM Harness, engine GM Bus, isolated ground GM Alternator, battery charging GM Bracket, support GM Cable, battery X Cable, battery, black X Stud (metric) X Insulator, standoff X Isolated Ground System, 24 V GM31866-KA(KP)4 1 Adapter, sender Insulator, panel V-belt, 24 in Guard, alternator fan Arm, alternator adjusting Sensor, pressure GM Switch, high temperature cutout GM Solenoid GM Harness, engine GM Bus, isolated ground GM Alternator, battery charging GM Bracket, support GM Spacer, ID x OD x 1.5 in. X Cable, battery X Cable, battery, black X Cable, battery, black X Stud (metric) X Insulator, standoff X Isolated Ground System, 12 V GM32341-KA(KP)1 1 Grommet, round Adapter, sender Insulator, panel Stud, 1/4-20 x 1 in Belt, V, 43 in Sensor, pressure GM Switch, high temperature cutout GM Bus, isolated ground GM Alternator, battery charging GM Relay, 12 VDC GM Transformer, high impedance isolation GM Relay, cranking, 12 V GM Harness, engine, kw GM Screw, pan head machine M7985A Nut, hex, 5 mm M TT Isolated Ground, 8--32EOZD/ EFOZD TT Bolt, hex cap (NRP), 5/16-18 x 1/2 in. X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, plain, ID x in. OD X Washer, plain, ID x in. OD X Washer, plain, ID x in. OD X Spacer, ID x OD x in. X Spacer X Cable, battery X Cable, battery, black X TP /09

37 Qty. Description Part No. Isolated Ground System, 24 V GM32341-KA(KP)2 1 Grommet, round Adapter, sender Insulator, panel Stud, 1/4-20 x 1 in Belt, V, 43 in Sensor, pressure GM Switch, high temperature cutout GM Bus, isolated ground GM Alternator, battery charging GM Relay, 12 VDC GM Transformer, high impedance isolation GM Harness, engine, kw GM Screw, pan head machine M7985A Nut, hex, 5 mm M TT Isolated Ground, 8--32EOZD/ EFOZD TT Bolt, hex cap (NRP), 5/16-18 x 1/2 in. X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, plain, ID x in. OD X Washer, plain, ID x in. OD X Washer, plain, ID x in. OD X Spacer, ID x OD x in. X Spacer, ID x OD x 2 in. X Cable, battery X Cable, battery, black X Isolated Ground System, 12 V GM32341-KA(KP)3 1 Grommet, round Adapter, sender Insulator, panel Stud, 1/4-20 x 1 in Belt, V, 43 in Sensor, pressure GM Switch, high temperature cutout GM Bus, isolated ground GM Alternator, battery charging GM Relay, 12 VDC GM Transformer, high impedance isolation GM Relay, cranking, 12 V GM Harness, engine, kw GM Screw, pan head machine M7985A Nut, hex, 5 mm M TT Isolated Ground, 8--32EOZD/ EFOZD TT Bolt, hex cap (NRP), 5/16-18 x 1/2 in. X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, plain, ID x in. OD X Washer, plain, ID x in. OD X Washer, plain, ID x in. OD X Spacer, ID x OD x in. X Spacer X Cable, battery X Cable, battery, black X Cable, battery, black X Qty. Description Part No. Isolated Ground System, 24 V GM32341-KA(KP)4 1 Grommet, round Adapter, sender Insulator, panel Stud, 1/4-20 x 1 in Belt, V, 43 in Sensor, pressure GM Switch, high temperature cutout GM Bus, isolated ground GM Alternator, battery charging GM Relay, 12 VDC GM Transformer, high impedance isolation GM Harness, engine, kw GM Screw, pan head machine M7985A Nut, hex, 5 mm M TT Isolated Ground, 8--32EOZD/ EFOZD TT Bolt, hex cap (NRP), 5/16-18 x 1/2 in. X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, plain, ID x in. OD X Washer, plain, ID x in. OD X Washer, plain, ID x in. OD X Spacer, ID x OD x in. X Spacer, ID x OD x 2 in. X Cable, battery X Cable, battery, black X Cable, battery, black X Isolated Ground System, 12 V GM32341-KA(KP)5 1 Grommet, round Adapter, sender Insulator, panel Stud, 1/4-20 x 1 in Belt, V, 43 in Sensor, pressure GM Switch, high temperature cutout GM Bus, isolated ground GM Alternator, battery charging GM Relay, 12 VDC GM Transformer, high impedance isolation GM Solenoid GM Harness, engine, kw GM Bracket, solenoid mounting GM Screw, pan head machine M7985A Nut, hex, 5 mm M TT Isolated Ground, 8--32EOZD/ EFOZD TT Bolt, hex cap (NRP), 5/16-18 x 1/2 in. X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, plain, ID x in. OD X Washer, plain, ID x in. OD X Washer, plain, ID x in. OD X Spacer, ID x OD x in. X Spacer X Cable, battery X Cable, battery, black X TP /09 37

38 Qty. Description Part No. Isolated Ground System, 24 V GM32341-KA(KP)6 1 Grommet, round Adapter, sender Insulator, panel Stud, 1/4-20 x 1 in Belt, V, 43 in Sensor, pressure GM Switch, high temperature cutout GM Bus, isolated ground GM Alternator, battery charging GM Relay, 12 VDC GM Transformer, high impedance isolation GM Harness, engine, kw GM Bracket, solenoid mounting GM Solenoid GM Screw, pan head machine M7985A Nut, hex, 5 mm M TT Isolated Ground, 8--32EOZD/ EFOZD TT Bolt, hex cap (NRP), 5/16-18 x 1/2 in. X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, plain, ID x in. OD X Washer, plain, ID x in. OD X Washer, plain, ID x in. OD X Spacer, ID x OD x in. X Spacer, ID x OD x 2 in. X Cable, battery X Cable, battery, black X Isolated Ground System, 12 V GM32341-KA(KP)7 1 Grommet, round Adapter, sender Insulator, panel Stud, 1/4-20 x 1 in Belt, V, 43 in Sensor, pressure GM Switch, high temperature cutout GM Bus, isolated ground GM Alternator, battery charging GM Relay, 12 VDC GM Transformer, high impedance isolation GM Solenoid GM Harness, engine, kw GM Bracket, solenoid mounting GM Screw, pan head machine M7985A Nut, hex, 5 mm M TT Isolated Ground, 8--32EOZD/ EFOZD TT Bolt, hex cap (NRP), 5/16-18 x 1/2 in. X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, plain, ID x in. OD X Washer, plain, ID x in. OD X Washer, plain, ID x in. OD X Spacer, ID x OD x in. X Spacer X Cable, battery X Cable, battery, black X Cable, battery, black X Qty. Description Part No. Isolated Ground System, 24 V GM32341-KA(KP)8 1 Grommet, round Adapter, sender Insulator, panel Stud, 1/4-20 x 1 in Belt, V, 43 in Sensor, pressure GM Switch, high temperature cutout GM Bus, isolated ground GM Alternator, battery charging GM Relay, 12 VDC GM Transformer, high impedance isolation GM Harness, engine, kw GM Bracket, solenoid mounting GM Solenoid GM Screw, pan head machine M7985A Nut, hex, 5 mm M TT Isolated Ground, 8--32EOZD/ EFOZD TT Bolt, hex cap (NRP), 5/16-18 x 1/2 in. X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, lock, ID x in. OD X Washer, plain, ID x in. OD X Washer, plain, ID x in. OD X Washer, plain, ID x in. OD X Spacer, ID x OD x in. X Spacer, ID x OD x 2 in. X Cable, battery X Cable, battery, black X Cable, battery, black X Harness, 12 in., Pigtail GM32332-KP1 1 Harness, pigtail GM32324 Harness, 15 in., Remote Panel GM32333-KP1 1 Harness, extension GM30248 Harness, 25 in., Remote Panel GM32333-KP2 1 Harness, extension GM32323 Harness, 100 ft., Remote Panel GM32333-KP4 1 Harness, extension GM47391 Harness, Y-Connection GM32333-KP5 1 Harness, Y remote gauge GM49054 Harness, Y-Connection Smartcraft GM32333-KP6 1 Harness, Y remote gauge GM62759 High Impedance ACDC Isolation GM51494-KP1 1 Transformer, high impedance isolation GM Installation Instructions, Isolation Transformer TT-1465 Oil Pressure Sender GM32112-KA(KP)1 1 Adapter, sender Sensor, pressure GM28822 Preheat Kit, 12 V GM32117-KA(KP)6 1 Harness, air heater Relay Boot Heater, air GM Gasket, air heater GM Washer, plain M125A Washer, plain M125A Nut, hex, 6 mm M Screw, hex cap M Screw, hex cap M Screw, hex cap M Washer, lock, ID x in. OD X Conduit, convoluted X TP /09

39 Qty. Description Part No. Preheat Kit, 24 V GM32117-KA(KP)7 1 Harness, air heater Solenoid Boot Heater, air GM Gasket, air heater GM Washer, plain M125A Washer, plain M125A Nut, hex, 6 mm M Screw, hex cap M Screw, hex cap M Screw, hex cap M Washer, lock, ID x in. OD X Conduit, convoluted X Remote Digital Gauge GM32337-KP1 1 Decal, warning Gauge, digital GM Harness, remote GM Installation Instructions, Remote Digital Gauge TT Installation Instructions, ADC Controller ReplacementTT-1364 Remote Digital Gauge, 3 In. GM46035-KP1 1 Decal, warning Gauge, digital GM Harness, Smartcraft GM Installation Instructions, Digital Gauge TT Installation Instructions, ADC Controller ReplacementTT-1364 Remote Digital Gauge, 2 In. GM50822-KP1 1 Decal, warning Gauge, digital CAN, 2 in. GM Harness, remote GM Installation Instructions, 2 in. Digital Gauge TT Installation Instructions, ADC Controller ReplacementTT-1364 Remote Start Panel GM32335-KP1 1 Decal, warning Installation Instructions TT Panel assembly, control (includes *) GM *Meter, runtime *Panel, control GM *Switch, rocker GM *Harness, wiring GM *Screw, pan head, M3 x 12 M7985A *Nut, hex, 3 mm M *Washer, lock, ID x in. OD X-22-6 Remote Start Panel, 24 V GM32335-KP2 1 Decal, warning Installation Instructions TT Panel assembly, control (includes *) GM *Meter, runtime *Panel, control GM *Switch, rocker GM *Harness, wiring GM *Screw, pan head, M3 x 12 M7985A *Nut, hex, 3 mm M *Washer, lock, ID x in. OD X-22-6 Ship to Shore Switch PAA Switch, transfer, 3-pole A Installation Instructions TT-535 Ship to Shore Switch PAA Switch, transfer, 3-pole A Installation Instructions TT-535 Ship to Shore Switch PAA Switch, transfer, 3-pole A Installation Instructions TT-535 Qty. Description Part No. Miscellaneous Accessories Fuel/Water Separator GM31994-KP1 1 Filter assembly, fuel/water separator GM Element, water separator GM32182 Keel Cooling Conversion GM32201-KA(KP)5 1 Gasket, exhaust GM Screw, hex cap M Flange, exhaust outlet GM Installation Instructions TT-1474 Keel Cooling Conversion GM64626-KA(KP)1 1 Gasket, exhaust GM Flange, exhaust outlet GM32198 Siphon Break PA Valve, siphon break Installation Instructions TT-1268 Hydrolastic Mounting GM33012-KA(KP)1 4 Mount, fluid Bracket, engine mount, LS Bracket, engine mount, RS Skid GM Washer, plain M125A Screw, hex cap M Washer, lock, ID x in. OD X Washer, plain, ID x 1.31 in. OD X Screw, hex head machine X Strap, ground, 11 in. X Nut, flange spiralock, 1/2-13 X Hydrolastic Mounting GM55393-KA(KP)1 4 Mount, fluid Bracket, engine mount, LS Bracket, engine mount, RS Skid GM Washer, plain M125A Screw, hex cap M Washer, plain, ID x 1.31 in. OD X Connector, hose X Screw, hex head machine X Nut, flange spiralock, 1/2-13 X Plug, pipe, #/8 in. NPTF, white nylon X SAE B Clutch & Mounting, 12 V GM55394-KA(KP)1 1 Grommet, U--shaped Washer, hardened, ID x 1.06 in. OD Coupling, flexible Clutch, electric Hub, PTO clutch drive Hub, PTO clutch drive Support, engine GM Support, engine, LH GM Support, PTO GM Bracket, PTO mounting GM PTO belt guard GM Cover, PTO housing GM35811 TP /09 39

40 Qty. Description Part No. SAE B Clutch & Mounting, 12 V GM55394-KA(KP)2 1 Grommet, U-shaped Washer, hardened, ID x 1.06 in. OD Coupling, flexible Clutch, electric, 24 V GM Hub, PTO clutch drive Hub, PTO clutch drive Support, engine GM Support, engine, LH GM Support, PTO GM Bracket, PTO mounting GM PTO belt guard GM Cover, PTO housing GM35811 Sound Shield PTO Adapter Panel GM62463-KA(KP)1 1 Decal, warning rotating parts Insert, threaded, 1/4-20 in Pin, threaded, 1/4-20 x 1.18 in Panel, sound shield, front GM Latch GM Insulation, acoustic foam GM Door, sound shield, front PTO GM Insulation, acoustic foam GM Washer, plain, exp M125A Screw, hex cap, M6 x 16mm, JS500 full thrd M Channel, U X Clip, speed X Siphon Break Hose Connection GM32719-KA(KP)3 1 Valve, siphon break Connector, hose, 90 deg. elbow Hose X Hose X Grommet, round X Clamp, hose, 0.69/1.25 in. X Siphon Break Hose Connection GM55492-KA(KP)1 1 Valve, siphon break Connector, hose, 90 deg. elbow Grommet, round X Clamp, hose, 0.69/1.25 in. X Hose X Hose X Installation Instructions TT-1390 Qty. Description Part No. Sound Shield GM32567-KA(KP)1 1 Tube, exhaust elbow, 3.00 in. OD Tube, exhaust elbow, 3.00 in. OD Rail, sound shield GM Rail, sound shield Hose, radiator, straight, 3 in. ID X Connector, outside corner GM Base, sound shield GM Rail, sound shield GM Sound shield subassembly GM Decal, negative battery connection Coupling, bulkhead pipe Marker, adhesive Decal, warning rotating parts Decal, caution, not a step Decal, equipment grd Insert, threaded, 1/4-20 in Pin, threaded, 1/4-20 x 1.18 in Insert, threaded, # Decal, fuel inlet Decal, fuel return Foam, acoustic insulation (Yanmar) Decal, warning fire port GM Connector, outside corner GM Panel, bulkhead connection GM Panel, sound shield, front GM Frame, circuit breaker GM Clip, speed GM Latch, lockable GM Panel, sound shield ADC lead GM Foam, acoustic kit, kw GM Washer, lock, ID x OD X Washer, lock, ID x in. OD X Grommet, round X Button, plug X Connector, hose X Clip, speed X Bushing, x in. NPT X Connector, hose X Plug, pipe, 3/8 in. NPT X Rivet, pop, in. X Channel, U X Channel, U X Channel, U X Nut, hex, 6 mm M Stud, metric X Block, junction GM Screw, pan head machine M7985A Screw, pan head machine M7985A Nut, hex 5 mm M Barrier, battery terminal GM Washer, lock, ID x in. OD X Rail, sound shield Retainer GM Stud, wing head GM Door subassembly, sound shield, RH GM TP /09

41 Qty. Description Part No. Sound Shield, continued GM32567-KA(KP)1 1 Decal, warning rotating parts Insert, threaded, 1/4-20 in Latch, lockable GM Pin, threaded, 1/4-20 x 1.18 in Door, sound shield, RH GM Decal, warning fire port GM Insulation, acoustic foam GM Panel subassembly, sound shield, RH GM Insert, threaded, 1/4-20 in Pin, threaded, 1/4-20 x 1.18 in Insulation, acoustic foam GM Insulation, acoustic foam GM Panel, sound shield GM Insert, threaded, # Door subassembly, sound shield, front GM Insert, threaded, 1/4-20 in Pin, threaded, 1/4-20 x 1.18 in Latch, lockable GM Door, sound shield, front GM Insulation, acoustic foam GM Door subassembly, sound shield, LH GM Insert, threaded, 1/4-20 in Latch, lockable GM Insulation, acoustic foam GM Foam, acoustic insulation GM Foam, acoustic insulation GM Duct, air outlet, front GM Pin, threaded, 1/4-20 x 1.18 in Door, sound shield, LH GM Foam, acoustic insulation GM Rivet, pop, in. X Duct, air outlet, rear GM Foam, acoustic insulation GM Foam, acoustic insulation GM Foam, acoustic insulation GM Foam, acoustic insulation GM Foam, acoustic insulation GM Foam, acoustic insulation GM Foam, acoustic insulation GM Foam, acoustic insulation GM Foam, acoustic insulation GM Channel, U X Door subassembly, sound shield, rear GM Insert, threaded, 1/4-20 in Latch, lockable GM Foam, acoustic insulation GM Foam, acoustic insulation GM Insulation, acoustic foam GM Duct, air intake GM Pin, threaded, 1/4-20 x 1.18 in Door, sound shield, rear GM Foam, acoustic insulation GM Rivet, pop, in. X Foam, acoustic insulation GM Channel, U X Roof subassembly, sound shield GM Decal, caution, not a step Insert, threaded, 1/4-20 in Pin, threaded, 1/4-20 x 1.18 in Roof, sound shield GM Clip, speed GM Insulation, acoustic foam GM Panel subassembly sound shield, LH GM Insert, threaded, 1/4-20 in Pin, threaded, 1/4-20 x 1.18 in Insulation, acoustic foam GM Panel, sound shield, LH GM Button, plug X Qty. Description Part No. 1 Rail subassembly, sound shield, front GM Panel, sound shield, front GM Clip, speed X Insulation, acoustic foam GM Panel subassembly, bulkhead connection GM Grommet, round X Clip, speed X Channel, U X Nut, hex, 6 mm M Panel, bulkhead connection GM Plug, pipe, 3/8 in. NPT X Connector, hose X Coupling, bulkhead pipe Connector, hose X Marker, adhesive Decal, negative battery connection Decal, fuel inlet Decal, fuel return Decal, equipment grd Block, junction GM Barrier, battery terminal GM Screw, pan head machine M7985A Screw, pan head machine M7985A Nut, hex 5 mm M Washer, lock, ID x in. OD X Insulation, acoustic foam GM Washer, lock, ID x OD X Washer, lock, ID x in. OD X Stud, metric X Washer, plain M125A Screw, hex cap M Washer, plain, ID x in. OD X Washer, plain, ID x 0.5 in. OD X Washer, plain, ID x in. OD X Hose X Fuel line, flexible X Hose, rubber, straight, in. ID X Hose, radiator, straight, 3 in. ID X Washer, lock, ID x in. OD X Screw, hex cap M Washer, plain M125A Washer, lock, ID x in. OD X Line, flex fuel X Clamp, hose, 2.81/3.75 in. X Clamp, hose, 0.69/1.25 in. X Clamp, hose, 0.25/0.70 in. X Bolt, hex cap X Screw, pan head, x 1/2 X Cable, battery X Cable, battery X Bolt, hex cap X Washer, nylon X Seal, push-on trim X Seal, push-on trim X Connector, hose X Screw, drill #8 stainless steel X Duct subassembly, air intake GM Seal, push-on trim X Seal, push-on trim X Baffle, end bracket GM Duct, end bracket, LH GM Duct, end bracket, bottom GM Foam, acoustic insulation GM Foam, acoustic insulation GM Foam, acoustic insulation GM Panel, sound shield ADC lead GM Bushing, x in. NPT X Frame, circuit breaker GM Foam, acoustic insulation (Yanmar) Seal, push-on trim X Seal, push-on trim X TP /09 41