PITNEY BOWES FLEXIBLE INK JET TRANSPORT 36 FIT BASE: FIT-36. Parts Manual. (BOM: FIT36rev1.0) FIT-36parts_rev0 1
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1 FLEXIBLE INK JET TRANSPORT 36 FIT BASE: FIT-36 Parts Manual (BOM: FIT36rev1.0) FIT-36parts_rev0 1
2 VERSION HISTORY The table below summarizes the history of this document as it is published onto the company website(s). It identifies the version, date of issue and revisions and changes. VERSION DATE CHANGES FIT-36parts_REV ORIGINAL RELEASE FIT-36 parts REV Revision changes to fig. 1A, 1B, 3, 3A, 3B, 3D, 6, 6B, 11 REVISION CONVENTIONS-DOCUMENT VERSION: name of document with revision_level of entire document- level designates minor changes that do not require revision change DATE: date of issue for copying and publication of document. CHANGES: details of document revision_level. FIT-36parts_rev0 i
3 36 FIT INKJET TRANSPORT BASE FIT-36parts_rev0 2
4 TABLE OF CONTENTS 36 FLEXIBLE INK JET TRANSPORT FIT-36 BASE ASSEMBLY (FIG. 1A &1B) 4 FRAME ASSY (FIG. 2) 8 VACUUM CONVEYOR (FIG. 3) 9 DRIVE MOTOR (FIG. 3A) 11 DRIVE ROLLERS (FIG. 3B) 12 TENSIONER (FIG. 3C) 13 MANIFOLD PVC (FIG. 3D) 14 MOTOR DRIVE CABLE (FIG 3E) 15 SENSOR BAR (FIG. 4) 16 INFEED GUIDE (FIG. 5) 17 VACUUM PUMP (FIG. 6) 18 BLOWER (FIG. 6A) 19 INTAKE (FIG. 6B) 20 INTAKE PVC (FIG. 6C) 21 CONTROL PANEL (FIG. 7A) 22 CONTROL PANEL HARNESS (FIG. 7B) 23 ELECTRICAL (FIG. 8) 24 PRODUCT GUIDES (FIG. 9 OPTIONAL) 27 5 BELT OPTION (FIG 10) BELT OPTION (FIG 11) 37 FIT-36parts_rev0 3
5 FIT-36 BASE ASSEMBLY (Fig. 1A) ( r1) ITEM PART NO. QTY. DESCRIPTION 1 SEE FIG. 2 1 ASSY, FRAME, ( ) 2 SEE FIG. 3 1 ASSEMBLY, VACUUM CONVEYOR ( ) 3 SEE FIG. 4 2 ASSEMBLY, SENSOR BAR ( , ) 4 SEE FIG. 5 1 ASSEMBLY, INFEED GUIDE ( ) 5 SEE FIG 6 1 ASSY, VACUUM PUMP ( ) HOSE, 1 ID HOSE CLAMP, SS, 11/16-1-1/ OPT ASSY, MONITOR STAND OPT ASSY, PRINT HEAD BRIDGE OPT ASSY, ENCODER, PROGRAMABLE 11-4 FHCS, 3/8-16 X HEX BOLT, 5/16-18 X 3/ SHCS, 1/4-20 X 3/ SHCS, 1/4-20 X 5/ BHCS, 1/4-20 X 5/ HEX NUT, 5/ FW, 5/16 See next page for details FIT-36parts_rev0 4
6 FIG. 1A r1 FIT-36parts_rev0 5
7 FIT-36 BASE ASSEMBLY (Fig. 1B) ( r1) ITEM NO. PART NUMBER DESCRIPTION QTY COVER, FRONT COVER, REAR COVER, INFEED, WIDE COVER, DISCHARGE, WIDE COVER, CPU BAR, ENCLOSURE MTG HINGE, ELECTRICAL CONSOLE ASSY, ENCLOSURE, MAIN REF ASSY, CONTROL CONSOLE REF 11 - BHCS, 1/4-20 X 3/ FHCS, 1/4-20 X BHCS, #10-24 X 3/ FHCS, #10-24 X 3/ BHCS, #8-32 X 3/ HEX, NUT, NYLOC, # See next page for details FIT-36parts_rev0 6
8 FIG 1B r0 FIT-36parts_rev0 7
9 FRAME ASSEMBLY (Fig. 2) ( ) ITEM PART NO. QTY. DESCRIPTION FRAME, SIDE CROSSBAR, FRONT BRACKET, FRAME SUPPORT BRACKET, COVER SUPPORT COVER, FLOOR TUBE END, THREADED, 5/8-11 (FEET) TUBE END, THREADED, 3/8-16 (CROSSBAR & TOP) CASTER, POP RIVET 10-4 HHCS, 5/8-11 X SHCS, 3/8-16 X HEX NUT, 1/ HEX NUT, 5/ FW, 3/8 FIT-36parts_rev0 8
10 VACUUM CONVEYOR ASSEMBLY ( r1 (Fig. 3) ITEM NO. PART NUMBER DESCRIPTION QTY 1 See Fig. 3A ASSY, MOTOR ( ) 1 2 See Fig. 3B ASSY, DRIVE ROLLER ( ) 2 3 See Fig. 3C ASSY, TENSIONER ( ) 1 4 See Fig. 3D ASSY, MANIFOLD PVC ( ) PLATE, TOP VACUUM CHAMBER BLOCK, VAC. CHAMBER CONN SPACER, BEARING BLOCK VIBRATION BELT SET, VACCUM, 2" X " PULLEY, TIMING, HTD, 34-5M-15, 1/2" B BELT, TIMING, HTD, M FITTING, MALE ADAPTER, 3/4 NPT-3/4 PVC KEY, SQUARE, 1/8 X 3/ FINISH PLUG, BLACK, 13/16" FHCS, 3/8-16 X 1-1/4 (ITEM #2) BHCS, 3/8-18 X 1-1/4 (ITEM #2) FHCS, 1/4-20 X 3/4 (ITEM #1) FHCS, #10-24 X 5/8 (ITEM #3) BHCS, 1/4-20 X 1/2 (ITEM #7) FHCS, #8-32 X 5/8 (ITEM #6) 12 See next page for details FIT-36parts_rev0 9
11 FIG 3 r1 FIT-36parts_rev0 10
12 DRIVE MOTOR ASSY r1 (Fig. 3A) ITEM NO. PART NUMBER DESCRIPTION QTY BRACKET, MOTOR MTG MOTOR, 3/4 HP, 5:1, 340 RPM PULLEY, TIMING, HTD, 50-5M-15, 3/4" BORE SHCS, 1/4-28 x 3/ SET SCREW, FLAT, #10-32 X 1/4 (ITEM #3) FW, 1/ LOCK WASHER, 1/4 4 FIT-36parts_rev0 11
13 DRIVE ROLLER ASSEMBLIES (Fig. 3B) ITEM NO. PART NUMBER DESCRIPTION QTY ASSY, DRIVE PULLEY BEARING, PILLOW BLOCK, 3/4 BORE ROLL PIN, 3/16 X 1-1/4 2 Note: This assembly can be used in three belt or five belt configuration FIT-36parts_rev0 12
14 TENSIONER ASSEMBLY r1 (Fig. 3C) ITEM PART NO. QTY. DESCRIPTION ROLLER TENSIONER BRACKET, TENSIONER MTG BEARING, 1/2 X 1-1/ SHIM, BEARING, 1/2 X 3/ SHAFT, IDLER ROLLER 6-2 SHCS, 1/4-20 X 5/8 7-2 FW, 1/4 FIT-36parts_rev0 13
15 MANIFOLD PVC ASSEMBLY r1 (FIG 3D) ITEM NO. PART NUMBER DESCRIPTION QTY PIPE, PVC SECTION, 3/4" X ELBOW, 90 DEG, 1" SLIP X 1" FNPT FITTING, REDUCER, 1" TO 3/4" HOSE BARB, 1" NPT- 1" HOSE 1 FIT-36parts_rev0 14
16 MOTOR DRIVE CABLE ASSY rA (Fig. 3E) ITEM PART NO. QTY. DESCRIPTION FT CABLE, 14/ SLEEVE HOUSING PLUG, 3 POSITION MALE, HEAT SHRINK, 1/ PLUG, 3 POSITION FEMALE, COUPLING HOUSING W/ LOCK LATCH FIT-36parts_rev0 15
17 SENSOR BAR ASSEMBLIES (FIG 4) ITEM PART NO QTY DESCRIPTION ASSY, SENSOR BAR (INFEED) BRACKET, SENSOR SUPPORT, FRONT BAR, DRAG STRAP MTG SENSOR, BANNER MINI BEAM 4-2 SHCS, #4-40 X 3/4 5-4 SHCS, #8-32 X 3/ ASSY, SENSOR BAR (EXIT) BRACKET, SENSOR SUPPORT, FRONT BAR, DRAG STRAP MTG SENSOR, BANNER MINI BEAM 4-2 SHCS, #4-40 X 3/4 5-4 SHCS, #8-32 X 3/ FIT-36parts_rev0 16
18 INFEED GUIDE ASSY r1 (FIG 5) ITEM PART NO QTY DESCRIPTION SHAFT, DRAG STRAP MTG BRACKET, SIDE GUIDE SUPPORT BLOCK, SIDE GUIDE MTG BLOCK, DRAG STRAP MTG GUIDE, RH SIDE GUIDE, LH SIDE GUIDE, SPRING STEEL, 12 L ASSY, KNOB #10-24 X 1/2 9-2 BHCS, 1/4-20 X 3/ PHMS, #6-32 X 3/ SHCS, #6-32 X 3/8 FIT-36parts_rev0 17
19 VACUUM PUMP ASSY r1 (FIG 6) ITEM NO. PART NUMBER DESCRIPTION QTY TEE, 4-POINT SLIP, 1-1/4" PVC ADAPTER, 1"NPT-1-1/4 PVC HOSE BARB, 1" NPT- 1" HOSE BALL VALVE, 1-1/4 PVC PLUG, PVC, 1" PIPE. PVC SECTION, 1-1/4" X PIPE, PVC, 1-1/4" X 2.00" 1 SPECIAL NOTES: 1. REPLACE ITEM #3 WITH ITEM #4 WHEN THE BASE IS A RIGHT TO LEFT 2. REPLACE ITEM #3 WITH ITEM #5 WHEN BASE HAS INFED & EXIT SLAVE (DIVERTS) 3. REPLACE ITEM #3 W/ ITEM # 6 WHEN BASE HAS A CANTILEVER INFEED FIT-36parts_rev0 18
20 BLOWER ASSEMBLY ( r0) (Fig. 6A) ITEM PART NO. QTY. DESCRIPTION BLOWER, BUSCH #SB0080, DOHT. UBX THERMAL OVERLOAD CABLE FT CABLE, 18-3C, HAR 600V STRAIN RELIEF, M16X TERMINAL RING, #8, AWG BACKSHELL, PLASTIC SIZE PLUG, SERIES 1, 11-4 REVERSE PIN, EXTENDED, AWG CONTACT, PIN, AWG ASSY, VACUUM POWER CABLE FT CABLE, 16/3 HAR EXPORT BLACK STRAIN RELIEF, M25X TERMINAL RING, #8, AWG BACKSHELL, PLASTIC SIZE PLUG REVERSE, SERIES 3, PIN, EXTENDED, AWG CONTACT, PIN, AWG FIT-36parts_rev0 19
21 VACUUM PUMP INTAKE ASSEMBLY r1 (FIG 6B) ITEM NO. PART NUMBER DESCRIPTION QTY TEE, 4-POINT SLIP, 1-1/4" PVC ADAPTER, 1"NPT-1-1/4 PVC HOSE BARB, 1" NPT- 1" HOSE BALL VALVE, 1-1/4 PVC PLUG, PVC, 1" PIPE. PVC SECTION, 1-1/4" X PIPE, PVC, 1-1/4" X 2.00" 1 FIT-36parts_rev0 20
22 INTAKE PVC ASSEMBLY (FIG 6C) ITEM PART NO. QTY. DESCRIPTION ELBOW, 90 DEG PVC, 1-1/4 SLIP ADAPTER, MALE, 1-1/4NPT X 1-1/4 PVC PIPE, PVC SECTION, 1-1/4 X 2.25 L NOTE: Qty (2) required per vacuum pump FIT-36parts_rev0 21
23 CONTROL PANEL ASSEMBLY ( rA) (Fig. 7A) ITEM PART NO. QTY. DESCRIPTION ENCLOSURE, CONTROL CONSOLE LABEL, CONSOLE PUSHBUTTON, ILLUMINATED, GREEN JOG, PUSHBUTTON, TEXT AND SYMBOL PUSHBUTTON, ILLUMINATED, FLUSH RESET, PUSHBUTTON, RED E-STOP, MUSHROOM HD, NON-ILLUMINATED E-STOP PLATE SWITCH, ROCKER-WHITE KNOB LOCK KNOB, POTENTIOMETER FIT-36parts_rev0 22
24 CONTROL PANEL HARNESS ASS Y ( rA) (Fig. 7B) ITEM PART NO. QTY. DESCRIPTION CLIP, THREE POSITION CLIP, ONE POSITION CONTACT BLOCK, NC, GOLD PLATED CONTACT BLOCK, 1XNO, PROTECTED CABLE TIE LED BLOCK, WHITE FT CABLE, 18/15 SHIELDED FT CABLE, 24/15 SHIELDED PLUG, REVERSING BACKSHELL, PLASTIC, SIZE CONTACT, PIN, AWG PLUG, 37 POSITION BACKSHELL, PLASTIC, SIZE CONTACT, PIN, AWG SPEED POT, 10KΩ FIT-36parts_rev0 23
25 Main Electrical Enclosure rd2 ITEM PART NUMBER DESCRIPTION QTY FIT Main Control Enclosure FIT Main Control Enclosure, cover Back Panel, Fit Control Enclosure Transformer Bracket, FIT Control Enclosure Terminal ring. 1/4, AWG (blue) Duct. Wire with cover 1" X3" high density 10.2" Din rail 3.5' Transformer234 / 117 V Line Filter, 16 A Panel mounting base, w/single locking latch Female insert, 3-pos., screw connection Terminal, dbl layer shorted (4 way) Terminal, 3 wire, fuse disconnect Spring Ground Terminal End Stop Terminal End Cover, 3 wire, fuse disconnect End Cover, dbl layer shorted (4 way) End cover ground terminal Straight pressure tongue, ground lug Relay, DPDT, 30A, 24 VDC Terminal block, circuit breaker Inverter, 1HP, motor controller Mitsubishi, PLC FX1N-24MR Power Supply 24 V 1.25 A DC Output Module, 4-28VDC coil, 3A@60 VDC Opto Isolator, (OFF) Relay, DPDT, 24 VDC w/ din rail base Terminal, dbl layer (6 way) Terminal, dbl layer shorted (6 way) End cover, dbl layer (6 way) Bridge 2 position terminal Jumper, 3 pole, fuse terminal Bridge 3 position terminal Fuse holder, pop off Circuit breaker, 4A ASSY, GROUND STRAP, 40" Quick disconnect, female, AWG (blue) Terminal Ring, #8, AWG (blue) Wire, #18 AWG, 600 V violet 4' Wire, #18 AWG, 600 V green w/ yellow 7' Wire, #14 AWG, 600 V black 9 FIT-36parts_rev0 24
26 Main Electrical Enclosure rd2 ITEM PART NUMBER DESCRIPTION QTY Wire, #18 AWG, 600 V blue 7' Wire, #16 AWG, 600 V black 7' Wire, #18 AWG, 600 V white w/ blue 16' Wire, #22 AWG, 600 V blue 20' Wire, #22 AWG, 600 V white w/ blue 20' Wire, #22 AWG, 600 V white w/ black 30' Wire, #14 AWG, 600 V green w/ yellow 5.5' Cord set, 4 socket EURO, with leads, 5m Cord grip, 1/2 gray C flex cord euro cc w/g type slow 15' Resistor, 1K flex cord euro cc w/g type slow 15' Receptacle, sq. ft. 37 pos Receptacle, sq. flange, pos Receptacle sq. flange, 11-4 STD Metal locknut, 1/2" Strain releife, 1/2" Receptacle, sq. flange, 17-9 pos Label 120 VAC 3.15 A Quick disconnect, female, AWG (red) Quick disconnect, female, AWG (red) Bridge 4 position, terminal Circuit Breaker, 15AMP, 2 pole Plug, 3 pin, 2 pole, 15A Fuse, 500mA, 250 V 5X20MM GMC time delay Fuse, 5 X 20, time delay 1.25A ASSY, GROUND STRAP, F.T Fuse, 5X20, 3.15 A-slow-blow Finishing Plug, 7/8" hole Contact, Socket, AWG Contact, Socket, AWG Resistor, Power, 15 OHM, 50w Contact, socket, AWG Receptacle, sq, flange, series 3, Bridge, 2 position Terminal block, dual, spring cage disconnect Side cover, dual terminal block Receptacle, Twist Lock Terminal ring, #10, AWG (blue) 1 FIT-36parts_rev0 25
27 Main Electrical Enclosure rd2 ITEM PART NUMBER DESCRIPTION QTY Heat shrink, 1/4", pvc black 6" Heat shrink, 5/16", pvc black 6" Capacitor, 2200uF Cap, Mounting hardware Terminal ring, #10, AWG Switch, DPDT, On-On IEC-320, Cover Plate Bar, Board blank, FIT Base Receptacle, AC, IEC-320 OPT Filter - RFI, 115 / 250, 3A High Voltage decals BAR, ENCLOSURE MTG Plug, 230 V, 10 A, NEMA 6-15P OPT Plug, 230 V, 10 A, EUROPE OPT Plug, 230, 13 A UK OPT Plug, 230 V, 10 A, CHINA OPT Circuit breaker, 6 A DYANAMIC BRAKE RESISTOR OPT FIT-36parts_rev0 26
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37 ASSEMBLY, PRODUCT GUIDE, RH & LH (Fig. 9 OPTIONAL) ITEM PART NO. QTY. DESCRIPTION r1 1 ASSY, PRODUCT GUIDE, RH (FIG 9A) BLOCK, SIDE GUIDE MTG (LONG) GUIDE, RH SIDE 3-2 SCREW, FLAT HD, #8-32 X 1/ r0 1 ASSY, PRODUCT GUIDE, LH (FIG 9B) BLOCK, SIDE GUIDE MTG (LONG) GUIDE, LH SIDE 3-2 SCREW, FLAT HD, #8-32 X 1/2 N/S KNOB, #10-24 MALE FIG 9A FIG 9B FIT-36parts_rev0 36
38 DRIVE ROLLER ASSY-14.5 BELT OPTION (Fig. 11) ITEM NO. PART NUMBER DESCRIPTION QTY ROLL PIN, 3/16 X 1-1/ BEARING, PILLOW BLOCK, 3/4 BORE ASSY, DRIVE PULLEY 1 Special Note: Item # 3 is Not Shown FIT-36parts_rev0 37
39 End of Publication FIT-36parts_rev0 38
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