SURE JET ENVELOPE FINISHING SYSTEM MODEL EFS

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1 SURE JET ENVELOPE FINISHING SYSTEM MODEL EFS SURE JET VACUUM BASE SJVB SURE JET VACUUM BASE SJDB-EXT Parts Manual SJ_EFS-PARTSBOOK051507reva 1

2 TABLE OF CONTENTS ENVELOPE FINISHING SYSTEM- SURE JET EFS-SURE JET VACUUM BASE ASSEMBLY (FIG. 1) FRAME ASSEMBLY (FIG. 2)... 6 CONVEYOR DRIVE ASSEMBLY (FIG. 3). 8 IDLER SHAFT / TENSIONER ASSEMBLY (FIG. 4).. 10 DRIVE SHAFT ASSEMBLY (FIG. 5).. 12 BELT GUIDE ASSEMBLY (FIG. 6) 14 DRAG STRIP ASSY (FIG. 7) VACUUM ASSEMBLY (FIG. 8). 17 ELECTRICAL ENCLOSURE ASSEMBLY (FIG. 9) CONTROL CONSOLE ASSEMBLY (FIG. 10)...21 ELECTRICAL BASE ASSEMBLY (FIG. 11A &B) 23 J BOX ASSEMBLY (FIG. 12). 26 PLUG RECEPTACLE (FIG. 13).. 28 EFS-SURE JET DRYER BASE ASSEMBLY FRAME ASSEMBLY (FIG. 14).. 30 IDLER TENSIONER ASSEMBLY (FIG. 15). 32 IDLER PULLEY ASSEMBLY (FIG. 16) 34 BELT GUIDE ASSEMBLY (FIG. 17). 35 VACUUM ASSEMBLY (FIG. 18) SJ_EFS-PARTSBOOK051507reva 2

3 ENVELOPE FINISHING SYSTEM SURE JET VACUUM BASE SJ_EFS-PARTSBOOK051507reva 3

4 EFS-SURE JET VACUUM BASE ASSEMBLY (Fig. 1) ITEM PART NO. QTY. DESCRIPTION FRAME ASSEMBLY (SEE FIG. 2) CONVEYOR ASSEMBLY (SEE FIG. 3-6) HOLD DOWN ASSEMBLY (SEE FIG. 7) VACUUM ASSEMBLY (SEE FIG. 8) ADJUSTABLE SENSOR ASSEMBLY (SEE FIG. 3) SJ_EFS-PARTSBOOK051507reva 4

5 SJ_EFS-PARTSBOOK051507reva 5 FIG. 1

6 EFS-SURE JET VACUUM BASE (Fig. 2) FRAME ASSEMBLY ITEM PART NO. QTY DESCRIPTION REF ASSEMBLY, FRAME INKJET BASE MAIN FRAME, INKJET BASE DOOR, FRONT, LH (INKJET) DOOR, FRONT, RH (INKJET) HINGE, DOOR LATCH, DOOR HINGE, ELECTRICAL CONTROL CONSOLE FOOT, ADJUSTABLE, 5/ CASTER, COVER, INSIDE, INKJET PANEL PLATE, INKJET TOP (LH) PLATE, TOP, FRONT DOOR, REAR (NOT SHOWN) COVER, FRONT DRIVE BLOCK, TOP PLATE SUPPORT PULL HANDLE STAND, MONITOR BRACKET, KEYBOARD SUPPORT LATCH, CABINET BLOCK, SPLICE STRAP (NOT SHOWN) REF ASSEMBLY, HOLD DOWN (SEE FIGURE 7) REF ASSY, ADJUSTABLE SENSOR (SEE FIGURE 3) REF FIG 3: #11 REF GUIDE, SIDE, LH REF FIG 3: #12 REF GUIDE, SIDE, RH REF FIG 3: #13 REF BLOCK, SIDE GUIDE MTG REF FIG 3: #14 REF KNOB, MALE, X 3/4 REF FIG 3: #15 REF COVER, TRANSFORMER REF FIG 3: #15A REF PLATE, PANEL, MOUNTING REF FIG 3: #16 REF BLOCK, TOP PLATE SUPPORT SJ_EFS-PARTSBOOK051507reva 6

7 SJ_EFS-PARTSBOOK051507reva 7 FIG. 2

8 EFS-SURE JET VACUUM BASE (Fig. 3) CONVEYOR DRIVE ASSEMBLY ITEM PART NO. QTY DESCRIPTION REF ASSEMBLY, CONVEYOR DRIVE PLATE, INKJET TOP, CENTER VACUUM CHAMBER BLOCK, ADAPTER (SEE FIG 8) SET BELT, SEAMLESS INKJET BLOCK, ENCODER MOUNTING (NOT SHOWN) REF FIG5: #4 REF BLOCK, BEARING, 5/8 REF FIG 5: #9 REF PULLEY, 14XL075 1/2 B W/FLANGE REF FIG 5: #5 REF BELT, TIMING, 100XL075 REF FIG 5: #10 REF PULLEY, 22XL075 1/2 B REF FIG 8: #23 REF ADAPTER, MALE, 3/4 NPT X 3/ SIDE GUIDE, LH (REF: ) SIDE GUIDE, RH (REF: ) BLOCK, SIDE GUIDE MTG. (REF: ) KNOB, MALE, X 3/4 (REF: ) COVER, TRANSFORMER (REF: ) PLATE, PANEL, MOUNTING (REF: ) REF FIG 2: #14 4 BLOCK, TOP PLATE SUPPORT (REF: ) ASSY, ADJUSTABLE SENSOR BLOCK, CLAMP BLOCK, SENSOR SUPPORT BLOCK, SENSOR CLAMP BAR, SENSOR MTG PLATE, SENSOR MTG KNOB, #10 SCREW ASSEMBLY, IDLER / TENSIONER (REF FIG.4) ASSEMBLY, MOTOR DRIVE (REF FIG. 5) ASSEMBLY, BELT GUIDE (REF FIG. 6) SJ_EFS-PARTSBOOK051507reva 8

9 SJ_EFS-PARTSBOOK051507reva 9 FIG. 3

10 EFS-SURE JET VACUUM BASE CONVEYOR DRIVE (Fig. 4) REF: IDLER SHAFT / TENSIONER ASSEMBLY ITEM PART NO QTY DESCRIPTION ASSEMBLY, IDLER PULLEY TENSIONER BLOCK, BEARING MOUNTING BAR, IDLER TENSIONER SHAFT, IDLER SHAFT, IDLER SHAFT, ECCENTRIC MOUNTING ROLLER, ECCENTRIC BUSHING, FL, 1/2 X 5/8 X 1/ SNAP RING, 1/ SHIM, BEARING,1/2 X 3/4 X ASSY, IDLER PULLEY PULLEY, DRIVE SHAFT, STUB IDLE WASHER, STEEL, 5/8 X 1/ BEARING, 5/8 OD ASSY, IDLER PULLEY, FIXED ea PULLEY, IDLER 10 FLAT ea BEARING, 1/2 ID X 1-1/8 OD SJ_EFS-PARTSBOOK051507reva 10

11 SJ_EFS-PARTSBOOK051507reva 11 FIG. 4

12 EFS-SURE JET VACUUM BASE CONVEYOR DRIVE (Fig. 5) REF: MOTOR DRIVE ASSEMBLY ITEM PART NO QTY DESCRIPTION ASSEMBLY, MOTOR DRIVE (INKJET BASE) PLATE, MOTOR MTG PLATE, MOTOR MTG SUPPORT BLOCK, BEARING, 5/ BELT, TIMING, 100XL PULLEY, 14XL075, 1/2B W/FLG PULLEY, 22XL075, 1/2B PULLEY, TIMING, 14XL075, 14 MM BORE MOTOR, 1/2 HP, 1700 RPM, 230/460 3-PHASE BELT, TIMING, 130XL ft CABLE, MOTOR, 14/4 (NOT SHOWN) PLUG, AMP, SERIES 3, 23-7 (NOT SHOWN) BACKSHELL, PLASTIC, SIZE 23 (NOT SHOWN) CONTACT, PIN, AWG (NOT SHOWN) ASSY, INTERMEDIATE DRIVE SHAFT SHAFT, INTERMEDIATE BEARING, 5/8 ID WASHER, STEEL, 5/8 X 1/ PULLEY, 28XL075 5/8 B COLLAR, SHAFT, 5/ ASSY, DRIVE PULLEY INK JET BASE PULLEY, DRIVE SHAFT, STUB DRIVE WASHER, STEEL, 5/8 X 1/ BEARING, 5/8 OD REF ASSY, TENSIONER INKJET SHAFT, TENSIONER PULLEY, IDLER 1 W BEARING, 1/2 ID X 1-1/8 OD WASHER, STEEL,1/2 X 1/ SNAP RING, 1/ WASHER, STEEL,1/2 X 1/32 SJ_EFS-PARTSBOOK051507reva 12

13 SJ_EFS-PARTSBOOK051507reva 13 FIG. 5

14 EFS-SURE JET VACUUM BASE CONVEYOR DRIVE (Fig. 6) BELT GUIDE ASSEMBLY ITEM PART NO QTY DESCRIPTION ASSEMBLY, BELT GUIDE BRACKET, BELT GUIDE SUPPORT GUIDE, BELT, SHAFT, BELT GUIDE SUPPORT COLLAR, SHAFT, 1/2" HANDLE, RATCHET FIG. 6 SJ_EFS-PARTSBOOK051507reva 14

15 EFS-SURE JET VACUUM BASE (Fig. 7) DRAG STRIP ASSEMBLY ITEM P/N QTY DESCRIPTION ASSEMBLY, HOLD DOWN INKJET BASE BAR, DRAG STRIP MOUNTING BRACKET, DRAG STRIP SUPPORT BRACKET, DRAG STRIP MOUNTING BRACKET, DRAG STRIP PIVOT GUIDE, SPRING STEEL 6 2 SCREW, SKT. HD, X 1/2LG W/KNURL D CAP 7 4 SCREW, SKT.HD, 8-32 X 1/2 LG 8 2 SCREW, SKT.HD, 8-32 X 1/4LG 9 4 SCREW, PAN HD, 6-32 X 1/4LG 10 SJ_EFS-PARTSBOOK051507reva 15

16 SJ_EFS-PARTSBOOK051507reva 16 FIG. 7

17 EFS-SURE JET VACUUM BASE (Fig. 8) VACUUM ASSEMBLY ITEM PART QTY DESCRIPTION NO ASSEMBLY, VACUUM COMPONENTS BLOWER, VACUUM BUSCH#SB0080 DOHT.UBXX HOSE, 1 ID UNION, PVC REF CAP, END, 1 NPT, PVC-NOT USED HOSE, CLAMP, SS, ASSY, VACUUM PUMP EXHAUST PVC ADAPTER, MALE, 1-1/4 NPT X 1-1/4 SLIP, PVC PIPE, PVC, 1-1/4 X ELBOW, 90 DEG, 1-1/4 SLIP, PVC ASSY, VACUUM PUMP INTAKE PVC ADAPTER, MALE, 1-1/4 NPT X 1-1/4 SLIP, PVC PIPE, PVC, 1-1/4 X ELBOW, 90 DEG, 1-1/4 SLIP, PVC REDUCER, 1-1/4 TO 1 SLIP, PVC PIPE, PVC, 1 X VALVE, VACUUM RELIEF ASSY, PVC, ADAPTER TEE PIPE, PVC, 1 X PIPE, PVC, 1 X TEE, 1 PVC ADAPTER, MALE, 1 NPT X 1 SLIP, PVC ASSY, PVC, MANIFOLD PIPE, PVC, 1 X PIPE, PVC, 1 X PIPE, PVC, 1 X TEE, REDUCING,1 X 3/4 PVC ELBOW, 90 DEG, 1, PVC REDUCER, 1 TO 3/4 SLIP, PVC PIPE, PVC, 3/4 X PIPE, PVC, 3/4 X ADAPTER, MALE, 3/4 NPT X 3/4 SLIP, PVC SJ_EFS-PARTSBOOK051507reva 17

18 SJ_EFS-PARTSBOOK051507reva 18 FIG. 8

19 EFS-SURE JET VACUUM BASE (Fig. 9) ELECTRICAL ENCLOSURE ASSEMBLY ITEM PART NO QTY DESCRIPTION ASSEMBLY, ELECTRICAL ENCLOSURE GRIP, CORD, ½ FT GROMMET EDGING, BLACK RECEPTACLE, SQ FLG, AMP, CONTACT, SOCKET, AWG A SLO-BLO FUSE FUSE, 2 A, 250V 5X20MM GDC FUSE, 1 AMP, 250V, 5X20MM GMC CIRCUIT BREAKER, 7A, 2 POLE TERMINAL BLOCK, SPRING RELAY SOCKET, DPDT RELAY, DPDT, 24VDC FT DIN RAIL FT DUCT, WIRE W/COVER, 1 X RELAY SOCKET, 5 PIN RELAY, SPST, 120 VAC RELAY, SPDT, 24VDC CONTROL RELAY, 24VAC MOTOR CONTROLLER, 90VDC POWER RESISTOR, 0.1 Ω QUADBLOC, TYPE FR-S520E-0.75K-NA, INVERTER FUSE, 6A, 225V 5X20MM BRIDGE, 2 POSITION FT MOTOR CABLE, 14/ RECEPTACLE, FREE HANGING, AMP TERMINAL, DOUBLE LAYER (STTB 2,5) TERMINAL, DOUBLE LAYER, SHORTED END STOP TERMINAL SIDE COVER TERMINAL BLOCK END COVER, DBL LAYER TERMINAL BRIDGE, 3 POSITION BRIDGE, 4 POSITION FUSE BRIDGE, 20 POSITION FUSE BLOCK SJ_EFS-PARTSBOOK051507reva 19

20 GROUND TERMINAL SPRING GROUND TERMINAL QUICK DISCONNECT,.250 FEMALE QUICK DISCONNECT,.110 FEMALE QUICK DISCONNECT,.250 FEMALE STRAIGHT PRESSURE TONGUE GROMMET, RUBBER, 7/ GROMMET, RUBBER, 1-1/ PLATE, PLUG MTG (OMRON) FIG. 9 SJ_EFS-PARTSBOOK051507reva 20

21 EFS-SURE JET VACUUM BASE (Fig. 10) ELECTRICAL CONTROL CONSOLE ITEM PART NO QTY DESCRIPTION ASSEMBLY, ELECTRICAL CONSOLE SWITCH, PUSH BUTTON, BLACK STOP CONTACT BLOCK, N.C CLIP SWITCH, ROUND SWITCH, PUSH BUTTON, GREEN ROUND CONTACT BLOCK, N.O CLIP SWITCH, ROUND SPEED POT, 10 K SPEED POT KIT KNOB, POTENTIOMETER SWITCH ROCKER, WHITE CONSOLE ENCLOSURE SWITCH, PB, MOM, ROUND CLEAR LAMP HOLDER MODULE SWITCH, PB MOM, YELLOW ROUND LABEL, INKJET CONSOLE LED BULB KNOB LOCK RECEPTACLE, FREE HANGING, 14 PIN PLUG, AMP, REV (MALE) BACKSHELL, PLASTIC SIZE CONTACT, SOCKET, AWG CONTACT, PIN, AWG FT CABLE, SHIELDED, 18/ FT CABLE, SHIELDED, 22/ FT CABLE, SHIELDED, 22/4 SJ_EFS-PARTSBOOK051507reva 21

22 FIG NOTE: ADDED TO THIS DRAWING ONLY-- 6/7/07 TLL 17 SJ_EFS-PARTSBOOK051507reva 22

23 EFS-SURE JET VACUUM BASE (Fig. 11A & B) ELECTRICAL ASSEMBLY ITEM PART NO QTY DESCRIPTION ASSEMBLY, INKJET BASE, ELECTRIC 1 a FILTER-30A, 115/250V RECEPTACLE, HUBBLE TWIST LOCK 3 Fig5: REF PLUG, 23-7 PIN MALE(PIN) 4 Fig5: REF BACKSHELL, PLASTIC, 7 PIN, SIZE 23 5 Fig5: REF CABLE, MOTOR, 14/ PLUG, HUBBLE TWIST LOCK 20A BACKSHELL, PLASTIC, SIZE PLUG, AMP, 11-8 STD (FEMALE) CONTACT, GOLD SOCKET, AWG STRAIN RELIEF, 3/ FT WIRE, 12/3 HAR EXPORT BLACK FT WIRE, 16/3, HAR EXPORT BLACK ft CABLE, BELDEN, B Fig5: REF CONTACT, PIN AWG CONTACT, SOCKET AWG LOCK NUT, ¾ FT CABLE, SHIELDED, 18/ CONTACT, PIN, AWG SCREW TERMINAL, 10 GA TRANSFORMER, 110V CIRCUIT BREAKER, 20A TERMINAL END PLATE GROUND TERMINAL RAIL ADAPTOR FT DIN RAIL E-STOP ASSEMBLY SWITCH, PUSH-PULL STOP CLIP, SWITCH CONTACT BLOCK, N.C CONTACT BLOCK, 1XNO, PROTECTED E-STOP PLATE, SMALL (TUV) SJ_EFS-PARTSBOOK051507reva 23

24 SJ_EFS-PARTSBOOK051507reva 24 FIG. 11A

25 SJ_EFS-PARTSBOOK051507reva 25 FIG. 11B

26 EFS-SURE JET VACUUM BASE (Fig. 12) J-BOX ASSEMBLY ITEM PART NO QTY DESCRIPTION ASSEMBLY, J-BOX STRAIN RELIEF, 3/ GROUND TERMINAL SPRING TERMINAL BLOCK GROUND TERMINAL, SPRING FUSE BLOCK SIDE COVER, TERMINAL BLOCK FUSE, 1 AMP, 250V, 5X20MM GMC FUSE, 500 ma, 250v, 5x20MM GM TERMINAL, END STOP CIRCUIT DIVIDER JUMPER, 3 POLE, TERMINAL BLOCK FT DIN RAIL ft DUCT, WIRE W/COVER, 1 X 3 14 a PLC, FX1N LOCKNUT, 3/ TERMINAL, SINGLE 50A 600V POWER SUPPLY COVER, ENCLOSURE, J-BOX ENCLOSURE, J-BOX PLATE, PANEL MOUNTING BRIDGE, 2 POSITION BRIDGE, BRIDGE, BRIDGE, 5 POSITION SJ_EFS-PARTSBOOK051507reva 26

27 SJ_EFS-PARTSBOOK051507reva 27 FIG. 12

28 EFS-SURE JET VACUUM BASE (Fig. 13) PLUG RECEPTACLE ASSEMBLY ITEM PART NO QTY DESCRIPTION ASSEMBLY, PLUG RECEPTACLE FEMALE 1-16 HC-A-16-EBUS FEMALE HC-A-16-EBUS HOOD HC-D-50-AMQ HC-D 50-SD-FQ/FS PLATE, PLUG MOUNTING 6 FIG. 13 REV DATE BY REVISION NOTE a 6/7/07 TLL Corrected P/N from (typo error) 6/7/07 TLL Revised P/N from (obsolete) SJ_EFS-PARTSBOOK051507reva 28

29 ENVELOPE FINISHING SYSTEM SURE JET DRYER BASE DRYER BASE DRYER BASE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION FRAME ASSEMBLY SEE FIG IDLER TENSIONER ASSY SEE FIG IDLER PULLEY ASSEMBLY SEE FIG BELT GUIDE ASSEMBLY SEE FIG VACUUM ASSEMBLY SEE FIG. 18 SJ_EFS-PARTSBOOK051507reva 29

30 SURE JET DRYER BASE (Fig. 14) FRAME ASSEMBLY ITEM PART NO. QTY DESCRIPTION REF ASSEMBLY, FRAME DRYER BASE DOOR, FRONT, LH DOOR HANDLE HINGE, DOOR LATCH, DOOR FOOT, ADJUSTABLE, 5/ CASTER, LOCK, ENCLOSURE PLATE, DRYER TOP (LH) PLATE, DRYER TOP (RH) STANDOFF, HI-TEMP BLOCK, DRYER SUPPORT BLOCK, TOP PLATE SUPPORT PLATE, DRYER BASE TOP, CENTER set BELT, SET SEAMLESS DRYER VACUUM PLATE BLOCK, ADAPTER, VACUUM CHAMBER BLOCK, SPLICE STRAP (NOT SHOWN) SJ_EFS-PARTSBOOK051507reva 30

31 SJ_EFS-PARTSBOOK051507reva 31 FIG. 14

32 SURE JET DRYER BASE (Fig. 15) IDLER TENSIONER ASSEMBLY ITEM PART NO QTY DESCRIPTION ASSEMBLY, IDLER TENSIONER BLOCK, BEARING MOUNTING BAR, IDLER ASSY, DRIVE PULLEY PULLEY, DRIVE SHAFT, STUB IDLE WASHER, STEEL, 5/8 X 1/ BEARING, 5/8 OD ASSY, IDLER PULLEY, FIXED ea PULLEY, IDLER 10 FLAT ea BEARING, 1/2 ID X 1-1/8 OD SHAFT, IDLER SHAFT, IDLER SHAFT, ECCENTRIC MOUNTING ROLLER, ECCENTRIC BUSHING, FL, 1/2 X 5/8 X 1/ SNAP RING, 1/ SHIM, BEARING,1/2 X 3/4 X PULLEY, 18XL075 ½ B W/FLANGE BELT, TIMING 90XL075 SJ_EFS-PARTSBOOK051507reva 32

33 SJ_EFS-PARTSBOOK051507reva 33 FIG. 15

34 SURE JET DRYER BASE (Fig. 16) IDLER PULLEY ASSEMBLY (DISCHARGE END) ITEM PART NO QTY DESCRIPTION ASSEMBLY, IDLER PULLEY PULLEY, DRIVE SHAFT, STUB IDLE BEARING, 5/8 X 1-3/8, W/SNAP RING WASHER, STEEL, 5/8 X 1/ BLOCK, BEARING, 5/8 (NOT SHOWN) FIG. 16 SJ_EFS-PARTSBOOK051507reva 34

35 SURE JET DRYER BASE (Fig. 17) BELT GUIDE ASSEMBLY ITEM PART NO QTY DESCRIPTION ASSEMBLY, BELT GUIDE BRACKET, BELT GUIDE SUPPORT GUIDE, BELT, SHAFT, BELT GUIDE SUPPORT COLLAR, SHAFT, 1/2" HANDLE, RATCHET FIG. 17 SJ_EFS-PARTSBOOK051507reva 35

36 SURE JET DRYER BASE (Fig. 18) VACUUM ASSEMBLY ITEM PART QTY DESCRIPTION NO ASSEMBLY, VACUUM COMPONENTS NIPPLE, BRASS 3/4 NPT X ELBOW, BRASS 3/ NIPPLE, BRASS 3/4 NPT X HOSE, 1 ID, SILICONE CLAMP, HOSE, SS UNION, PVC DRYER VACUUM ASSEMBLY PIPE, PVC, 1 x ELBOW, PVC, PIPE, PVC, 1 X DRYER ADAPTER VACUUM LINE ASSEMBLY PIPE, PVC, 1 X 24 LG FEMALE ADAPTER, 1 NPT X SLIP,PVC FIG SJ_EFS-PARTSBOOK051507reva 36

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