DIRECT CONNECT Solid State Spool Gun

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1 STANDARD FEATURES Economical feeder/gun combination eliminates need for additional wire feeder Lightweight design reduces operator fatigue 0 hose/cable assembly offers maximum portability for remote operation Operation simplified by wire speed control on gun Mechanical pre-flow and post-flow control Operator safety provided by plastic housing and low voltage operation AEC 00 # Spool Gun Model AEC 00 Ratings Current (D.C.R.P.) Duty Cycle Gas 00 Amps 00% Argon or Helium 0 Amps 0% Argon or Helium Amps 0% Argon or Helium 00 Amps 00% Carbon Dioxide For appropriate control boxes see pages &. 00 Model AEC 00 comes complete with gun, nozzles, liners, contact tubes, a wrench and 0' of cable hose assembly. Also available in other lengths. The AEC 00 gun is available with three separate component packages according to the wire type and size. The chart below gives recommendations. THE SELECTION CHART MODEL NO. WIRE SIZE TYPE MOTOR RATIO NOZZLE I.D. TIP & LINER AEC / Aluminum : / / AEC / Aluminum : / / AEC &.0 Hard : /.0 AEC 00-P.00-/ Aluminum : / / AEC 00-P.0-/ Aluminum : / / AEC 00-P.0 &.0 Hard : /.0 AEC 00-L*.00-/ Aluminum & : / / Hard P = Gun with 0 pin amphenol plug (Direct mount Spool Gun for Airco 0 pin receptacle and PROFAX Power Sources) *L = Gun with pin amphenol plug (Direct mount Spool Gun for Esab (L-Tec) Migmaster 0. Comes complete w/0' cable hose assembly.) The AEC 00L is a modified gun to direct connect to the ESAB (L-TEC ) MigMaster 0 and the ESAB Mig-A control module. The AEC 00-D Direct Connect is designed to give DESIGN FEATURES: Direct Connects to CompArc, Miller, Thermal Arc and PROFAX Constant Voltage power sources. No Control Box - Interfaces Direct to Power Source. Operates on VAC One Motor for.00 - / Aluminum and Hard wires. No More Changing Motor Ratio s 0 to 00 ipm Speed Range. 0 Cable Length Standard. Solid State Control Provides: True Constant Speed Higher Motor Torque at all Speeds Compensates for Input Voltage Fluctuations Longer Motor Life Smoother Wire Feeding DIRECT CONNECT Solid State Spool Gun Solid State Performance to a Spool Gun that will connect to the Constant Voltage power sources listed below without the need of a control box. DIRECT CONNECT SPOOL GUN SYSTEMS MODEL NO. DESCRIPTION AEC 00-DM Direct connect spool gun for CompArc, Miller and Thermal Arc constant voltage power sources with the pin wire feeder receptacle. Note: Used on Millermatic 00 (before S/N LA0000) AEC 00-DMX Direct connect spool gun for the Millermatic 0X & Millermatic 00 (after S/N LA0000) AEC 00-DP Direct connect spool gun for PROFAX power sources SPECIFICATIONS INPUT POWER WELD OUTPUT RATING ARGON WIRE CAPACITY WIRE SPEED RANGE 0 amps - 0% duty cycle.00 - / aluminum VAC 00 amps - 00% duty cycle hard wire 0 ipm to 00 ipm This system can be connected to any adequately sized constant voltage welding power source that provides VAC auxiliary power and a contact closure contactor circuit. See owners manual or consult factory for complete details. November 00 LENCO WELDING ACCESSORIES LTD. PROFAX SPOOL GUNS PAGE

2 Solid State Spool Gun & Control 00 PROFAX HAS GIVEN THE CLASSIC DESIGN OF THE AEC 00 SPOOL GUN A NEW SOLID STATE PUNCH. DESIGNED FOR CONSTANT VOLTAGE POWER SOURCES, THIS NEW PUNCH WILL PROVIDE: ONE MOTOR FOR.00 THROUGH / ALUMINUM AND.0 THROUGH.0 HARD WIRES. NO MORE CHANGING MOTOR RATIO'S NO MORE RHEOSTAT TO GET HOT OR BURN OUT 0 TO 00 INCH PER MINUTE CAPABILITY 0 GUN CABLE LENGTH STANDARD SOLID STATE CONTROL PROVIDES: TRUE CONSTANT SPEED HIGHER MOTOR TORQUE LONGER MOTOR LIFE SMOOTHER WIRE FEEDING SOLID STATE SPOOL GUN SYSTEM MODEL NO. DESCRIPTION AEC 00- Spool Gun w/0' cable assembly for use w/ AEC 00-C solid state control box AEC 00-C Solid state control box for use w/ AEC 00- Spool Gun SPECIFICATIONS WELD OUTPUT RATING WEIGHT INPUT POWER ARGON or HELIUM WIRE CAPACITY WIRE SPEED RANGE DIMENSIONS GUN & CABLES 0 Amps.0 in. through Net lbs. VAC 0% Duty Cycle /" Aluminum 0 IPM Height." Ship lbs. 0/0 Hz. 00 Amps or to Width " C Control 00% Duty Cycle.0 in. through 00 IPM Length " Net. lbs..0 Hard Wire Ship lbs. The AEC 00- Spool Gun and AEC 00-C control are interfaced together to give the improved SOLID STATE motor control performance to the Classic AEC 00 Spool Gun design. This system can be connected to any adequately sized CONSTANT VOLTAGE welding power source that provides V or V AC 0/0 Hz. auxiliary power and will operate volt feedback or contact closure contactor circuits. See owners and installation manual for complete details. PROFAX SPOOL GUNS PAGE November 00 LENCO WELDING ACCESSORIES LTD.

3 NO. WIRE SIZE I.D / /.0-00 / / /.0 0 / Hard.00.0 Hard.0 /.0 / Alum AEC 00 Consumables AEC 00 Heavy Duty Consumables / / -/ / - 0 Thd. -/ / - 0 Thd. -/ NO. NO. I.D. MATERIAL NO. NO. I.D. MATERIAL. / Brass. 0 / Brass. / Brass. / Brass / Copper N / - Thd. / - Thd. / - Thd. / - Thd. Assembly with 0 Gooseneck C / / / -/ -/ -/ a -/ NO. NO. DESCRIPTION Bent nozzle kit Nut Nozzle 00 Slip ring NO. NO. DESCRIPTION New style assembly Nozzle Nozzle NO. NO. DESCRIPTION Old style assembly 0 Adapter 0 Barrel - Thd. NO. NO. DESCRIPTION Flexible barrel 0 Tip holder (included) Nozzles,, and 0 Shown above in left column Heavy Duty Flexible Barrel 00 NO. NO. DESCRIPTION Adapter 0 Barrel Assembly ( & ) -/ NO. NO. DESCRIPTION Nozzle body Spacer 0 Adapter sleeve NO. NO. DESCRIPTION / nozzle / nozzle 0 / nozzle N NO. NO. DESCRIPTION -¼ Liner (cut to length) Included 0-/ Note: Additional nozzle included Contact Tips 0,, and Shown above in left column C A 0 (Assembly) A Assembly with Gooseneck a 0 0a NO. PROFAX DESCRIPTION NO. PROFAX DESCRIPTION. series Nozzles (see pg. ). SW Shock washer NO. PROFAX DESCRIPTION NO. PROFAX DESCRIPTION. series Tip (see pg. ). 00 Barrel adapter. series Nozzles. 0 Spring a. ST series Tip (see pg. ) a. 0 O-ring. series Tip. 0 O-ring. HD Gas diffuser. 00 Gooseneck - straight a. ST series Tip. SW Shock washer. C Screw a. Gooseneck -. 00HDF Liner (phos-bronze). HD HD Flexible Barrel. 0 Spring Liner (phos-bronze). HD Gas diffuser 0. 0HD HD Guide Tube. 0 O-ring. 00 Locking nut. C Screw 0a. O-ring November 00 LENCO WELDING ACCESSORIES LTD. PROFAX SPOOL GUNS PAGE

4 AEC 00 Selector Guide STANDARD SPOOL GUNS NO. WIRE SIZE CONNECTION TYPE AEC 00- AEC 00- AEC 00- AEC 00-P AEC 00-P AEC 00-P AEC 00-L AEC 00- AEC 00-DM AEC 00-DMX AEC 00-DP AEC 00- AEC 00-P AEC MD AEC 00- AEC 00-A AEC 00-C AEC MD.00-/ ALUMINUM.0-/ ALUMINUM.0-.0 HARD WIRE / & / ALUMINUM.00-/ ALUMINUM.0-/ ALUMINUM HARD WIRE / & / ALUMINUM.00-/ ALUMINUM HARD WIRE.00-/ ALUMINUM.0-.0 HARD WIRE.00-/ ALUMINUM.0-.0 HARD WIRE.00-/ ALUMINUM.0-.0 HARD WIRE.00-/ ALUMINUM.0-.0 HARD WIRE FOR USE WITH THE AEC 00- ON CONSTANT VOLTAGE POWER SOURCES OR WITH THE AEC 00- AND AEC 00-A ON CONSTANT CURRENT POWER SOURCES. 00 FOR USE WITH THE AEC 00-P CONTOL BOX ON CONSTANT VOLTAGE POWER SOURCES. DIRECT CONNECTS TO THE PROFAX P0SG OR P00SG POWER SOURCES. SOLID STATE SPOOL GUNS DIRECT CONNECTS TO AN ESAB MIGMASTER 0 AND TO THE ST-A CONTROL BOX. MUST BE USED IN CONJUNCTION WITH THE AEC 00-C CONTROL BOX. FOR USE ON CONSTANT VOLTAGE POWER SOURCES ONLY. DIRECT CONNECTS TO MILLER OR COMPARC CONSTANT VOLTAGE POWER SOURCE WITH THE PIN RECEPTACLE. CAN ALSO BE USED WITH THE AEC-LVC CONTACTOR BOX ON CV MACHINES WITHOUT A CONTACTOR. DIRECT CONNECTS TO A MILLERMATIC 0X, TO THE MILLERMATIC 00 (BEGINNING WITH SERIAL # LA0000) AND THE HOBART IRONMAN. DIRECT CONNECTS TO A PROFAX P0SG OR P00SG POWER SOURCE. STANDARD CONTROL BOXES FOR USE WITH ANY STANDARD PROFAX SPOOL GUN BEING USED ON A CONSTANT VOLTAGE POWER SOURCE. (SEE CONTACTOR BOX). FOR USE WITH ANY STANDARD PROFAX (P) SPOOL GUN BEING USED ON A CONSTANT VOLTAGE POWER SOURCE. (SEE CONTACTOR BOX). DROP IN MODULE FOR A MILLERMATIC 0 OR VINTAGE, ALLOWING ANY STANDARD PROFAX (P) SPOOL GUN TO BE DIRECT CONNECTED. FOR USE WITH ANY STANDARD PROFAX SPOOL GUN BEING USED ON A CONSTANT CURRENT POWER SOURCE. (SEE CONTACTOR BOX). FOR USE WITH A STANDARD PROFAX SPOOL GUN ON A CONSTANT CURRENT DC POWER SOURCE. RECOMMENDED FOR INDUSTRIAL SIZED ELECTRIC MACHINES AND ENGINE DRIVES OF CYLINDERS OR MORE. OPERATES ON V AC OR DC. SOLID STATE CONTROL BOXES FOR USE WITH AN AEC 00- BEING USED ON A CONSTANT VOLTAGE WELDING POWER SOURCE. (SEE CONTACTOR BOX). DROP IN MODULE FOR A MILLERMATIC 0 AND VINTAGE SO THAT AN AEC 00-DM CAN BE DIRECT CONNECTED. CONTACTOR BOX AEC 00-C FOR USE ON POWER SOURCES WITHOUT A CONTACTOR. USED IN CONJUNCTION WITH AN AEC 00-, AEC 00-P AEC 00-LVC OR AEC 00-C ON CONSTANT VOLTAGE POWER SOURCES AND WITH THE AEC 00- ON CONSTANT CURRENT POWER SOURCES. FOR USE WITH THE AEC 00-DM WHERE AN EXTERNAL CONTACTOR IS REQUIRED. Regulator/Flowmeter SPECIFICATIONS: Brass body 0 psi Flow meter range scfh Economical design PROFAX GAS SERVICE CGA INLET PXRF0-0 Argon & Argon/ CO Mixes 0 PXRF0-0 CO 0 PROFAX SPOOL GUNS PAGE November 00 LENCO WELDING ACCESSORIES LTD.

5 AEC 00 # Spool Gun Breakdown a 0 (A) (A) (A) - See Page a a a a a a 0 0 a 0 a 0 0a Housing A A Heavy Duty Front Ends Optional a a November 00 LENCO WELDING ACCESSORIES LTD. PROFAX SPOOL GUNS PAGE

6 Replacement Parts for the AEC 00 # Spool Gun PROFAX OLD NO. NO. NO. DESCRIPTION 0- Nozzle body 0- Spacer Grommet Adapter sleeve 0-0 Nut 0-0 Fitting Inner barrel Guide tube 0- O-ring 0 0- Green liner Red liner.0-/" 0- White liner /" 0- Pal nut Guide - Retainer 0- Spring Valve pin - Diaphragm Housing Arm assembly (w/# S -) 0- Retaining ring Pin Spacer Driven roll 0-.0 Driven roll for.0 wire only 0- Pressure Arm 0- Adjusting screw 0 Gun Terminal Cover 0- Pal nut Drive roll Screw Spring catch Inlet bushing O-ring Drive roll spring 0- Pivot screw Insulating insert 0- Screw Motor insulator 0-0 O-ring Key Motor (: ratio) Motor (: ratio) 0- Motor (: ratio) a D Motor (00-D) Handle a 0D Handle (00-D) Insert Insert /" Insert Rheostat assembly 0D Potentiometer (00-D) a 0L 0 Potentiometer forl&#gun Bracket 0-0 Screw 0- Set screw Knob Micro switch a 0D Micro switch (00-D) 0 0- Insulator 0a D Insulator (00-D) Screw Trigger a 0D Trigger (00-D) Trigger pin 0- Set screw 0- Screw 0- Lock washer 0- Screw 0-00 Cable clamp PROFAX SPOOL GUNS PAGE 00 PROFAX OLD NO. NO. NO. DESCRIPTION 0a D Cable clamp (00-D) 0- Nut Sleeve 0- Round head screw Washer Speed nut 0- Terminal strip a PC board (00-D) 0- Marker strip Post Spindle Washer 0- Spindle spring 0- Screw Spindle screw 0-0 Spade terminal Control cable assembly a 00DM Cable w/miller Pin (00-D) a 00DMX Cable w/miller 0 Pin (00-D) a 00DP Cable w/profax 0 Pin (00-D) 00L L Gun Control cable assembly 0 a 00- Gun Control cable assembly 0 00P P Gun Control cable assembly Hose cable assembly 0L L Gun Hose cable assembly 0' 0-0 Connection nut Retaining ring 0- Thrust washer Lock screw Dial plate pin plug for DM gun 0 pin male plug for P gun 0L pin male plug forl&#gun -00 Spade terminal 0- Ferrule 0-0 Fitting Cable boot Block -00 Terminal Washer 0- Nut Cable assembly 0- Cable lug LDP-0M Dinse connector 0-0 Gland 0-0 Nut Ferrule Hose assembly Gland Rear cover (Orange) 0a 0RD Rear cover (00-D) (Red) Front cover (Orange) 0a 0RD Front cover (00-D) (Red) 0 - Wrench Not Shown Terminal strip insulator for solid state 0 Hole plug 0 Series Nozzles (see pg. ) 0 Series Tip (see pg. ) 0a ST Series Tip (see pg. ) 0 HD Gas diffuser 0 C Screw 0 Spring 0 O-ring SW Shock washer 00 Gooseneck - straight a Gooseneck - 00 Barrel adapter a 0 O-ring 00 Liner (phos-bronze) 00 Locking nut November 00 LENCO WELDING ACCESSORIES LTD.

AEC Control Boxes 00 A Cover, top N/S* A Base 00 Fuse holder 0 Fuse ¼ amp slo blo N/S* 0 Strain relief () 00 Terminal strip pole 00 Decal, pole terminal strip 00 Terminal strip pole AEC 00-00 Decal,

7 AEC Control Boxes 00 A Cover, top N/S* A Base 00 Fuse holder 0 Fuse ¼ amp slo blo N/S* 0 Strain relief () 00 Terminal strip pole 00 Decal, pole terminal strip 00 Terminal strip pole AEC Decal, pole terminal strip 0 Bridge rectifier Relay, PDT-VAC Transformer, step down 00 Resistor, 0 ohm watt Cable, / Cable, / 0 For use in connecting the AEC 00 welding gun to a constant voltage welding power source. A Cover, top N/S* A Base 00 Fuse holder 0 Fuse ¼ amp slo blo N/S* 0 Strain relief () 00 Terminal strip pole 00 Decal, pole terminal strip 00 Terminal strip pole AEC 00-P 00 Decal, pole terminal strip 0 Bridge rectifier Relay, PDT-VAC Transformer, step down 00 Resistor, 0 ohm watt Cable, / Cable, / 0 pin amphenol receptacle 0 For use in connecting the AEC 00P welding gun to a constant voltage welding power source. AEC 00- A Cover, top N/S* Relay, PDT-VAC () 0A Base Transformer, step down 00 Fuse holder 00 Resistor, 0 ohm watt 0 Fuse ¼ amp slo blo N/S* 0 Current relay w/reed switch 0 Strain relief () 00 Dinse panel mount () 00 Terminal strip pole Cable, / 00 Decal, pole terminal strip 0 Reed switch only 00 Terminal strip pole Sensor lead 00 Decal, pole terminal strip Relay diode assembly 0 Bridge rectifier ( amp 00 volt) *N/S - Not Shown For use in connecting the AEC 00 welding gun to a constant current welding power source. 0 Requires two each LENCO LDP-0 Dinse type cable connectors. A Cover, top N/S* A Base Relay 0V DC 0B Buss cable Contactor 0A Bus bar 00 Dinse panel mount () 00 Resistor 0 ohm watt 0 Resistor 00 ohm 0 watt AEC 00-A 0 00 Fuse holder 0 Fuse, ¼ amp slo blo N/S* 0 Fuse, amp slo blo N/S* 0 Sensor lead 0 Strain relief () Line cord 000B Printed circuit board assy FS Flash suppressor For use in connecting the AEC 00 welding gun to a constant current stationary or engine driven welding power source not having a contactor. Recommended for aluminum welding only. 0 Requires two each LENCO LDP-0 Dinse type cable connectors. November 00 LENCO WELDING ACCESSORIES LTD. PROFAX SPOOL GUNS PAGE

8 AEC Control Boxes 00 A Top cover N/S* A Base 0 PC board Transformer / 0VA 0 Relay, PDT - VAC pin receptacle 00 Fuse holder AEC 00-C 0 Fuse,. amp 0V* 00 Terminal strip 0 Contactor cord, ft. / Primary cord, ft. / 0 Strain relief 00 Decal, pole terminal strip Terminal tool For use in connecting the AEC 00- spoolgun to constant voltage power sources. 0 A Cover, top N/S* A Base 00 Fuse holder 0 Fuse ¼ amp slo blo N/S* 0 Strain relief Bridge rectifier AEC 00-C 00 Dinse panel mount () Contactor 0 Varistor assembly 0 0 Bus bar () Cable, / 0 For use with the AEC 00 welding gun and related controls, however, it may also be used in any application requiring a welding contactor, as long as operating parameters are observed. Requires two each LENCO LDP-0 Dinse type cable connectors. A Cover, top N/S* A Base Relay VAC 0 Buss bar 0C Bus bar Transformer Contactor Bridge rectifier 00 Dinse panel mount () For use with the AEC 00-DM spoolgun on constant voltage power sources without an internal contactor. AEC MD PROFAX SPOOL GUNS PAGE AEC 00-LVC 0 00 Fuse holder 0 Fuse, ¼ amp slo blo N/S* 00 socket panel receptacle 0 Varistor assembly 0 Strain relief Line cord FS Flash suppressor assembly Note: This module will not allow connection nor operate the Miller Spoolmatic series spoolguns. A drop-in module for the Millermatic 0, that will allow you to direct connect the PROFAX AEC 00P Spoolgun without an external control box. Component mounting plate 0 pin square plug 00 Fuse holder Relay, PDT - VAC 0 Fuse, amp (Not Shown) Bridge rectifier 0 pin panel mount receptacle 00 Face plate decal 00 Resistor - 0 ohm watt 0 AEC MD / Requires two each LENCO LDP-0 Dinse type cable connectors. For direct connection of the PROFAX AEC 00-DM Solid State Spoolgun to the Millermatic 0 and Vintage. Component mounting plate 00 Fuse holder 0 Fuse, amp (Not Shown) pin panel mount receptacle 0 pin square plug w/pins *N/S - Not Shown November 00 LENCO WELDING ACCESSORIES LTD.

For appropriate control boxes see pages Also available in 100 length on Special Order

For appropriate control boxes see pages Also available in 100 length on Special Order AEC 200 1# Spool Gun STANDARD FEATURES Economical feeder/gun combination eliminates need for additional wire feeder Lightweight design reduces operator fatigue 50 hose/cable assembly offers maximum portability