9MP-DJ Powder Feeder HVOF Spraying. Parts List PL EN 06

Size: px

Start display at page:

Download "9MP-DJ Powder Feeder HVOF Spraying. Parts List PL EN 06"

Jack Hamilton
5 years ago
Views:

1 HVOF Spraying Parts List PL EN 06 Oerlikon Metco - October 2015

2 Oerlikon Metco (US) Inc Prospect Avenue Westbury NY Spare Parts Categories C = Consumable Parts Parts subjected to major wear during normal operation. These parts require replacement on a regular basis. Recommended in order to avoid downtimes. W = Wear Parts Parts used for maintenance service. These parts are likely and expected to wear out during the life of the product. Wear parts are not subject to warranty. K = Critical Parts Parts recommended in order to guarantee maximum availability of component. This prevents downtime caused by delay in procurement. i Warranty Disclaimer Installing non-oerlikon Metco spare parts on Oerlikon Metco equipment voids the product warranty.

3 1 List of Recommended Spare Parts, 9MP-DJ mp-dj_spares No. Description Qty. Cat Catalog No. Order No. 17 Filter Element 5 C 6MP Neon Bulb 3 K KR Fuse (1 amp, 3AG, Slo-Blo) (pkg. 5) 1 K 3M Fuse (0.5 amps, 3AG, Slo-Blo) (pkg. 5) 1 K 9MP E Pick-Up Shaft 1 C DJP Turbine Vibrator Assembly 1 K 9MP Pinch Valve Assembly 1 W 9MP Powder Feed Hose, Orange, 2.74m (9 ) 1 K 4MP Powderlube 1 C P Tubing Sales Package, 3.5m (12 ) 1 K 9MPDJ Spare Seal Package 1 W 9MP PL EN 06 3

4 2 Parts List for 9MP-DJ Powder Feeder 9MP-DJ Powder Feeder 9MP-DJ Cabinet and Hopper Carriage mp-dj_cabinet 4 PL EN 06

5 1 Hopper Assembly (See Hopper Assembly on page 12.) 1 9MP Ball Bearing 3 RG Detent Button 2 9MP Spring Plunger 1 9MP Guide Wheel 2 9MP Bulkhead Fitting 1 9MP O-Ring, X Polyurethane (pkg. 2) 2 6MP Multitube Socket 1 9MP Socket Terminal 4 ATC Plug Terminal 1 ATC O-Ring, X Ethylene (pkg. 4) 1 DJP Filter Assembly (See Filter Assemblies on page 7.) 1 13 Filter Assembly (See Filter Assemblies on page 7.) 2 14 Truck Assembly (includes item 15) 1 9MP Swivel Caster (1) 4 9MP Filter 3 6MP Filter Element 3 6MP Dump Valve (See Dump Valve Assembly on page 6.) Vibration Isolation Pad 1 9MP Load Cell 1 9MP Cabinet Door 1 9MP Original casters are welded to truck. Remove and replace wheel and axial only. 2.2 Tube Fittings Some of the tube fittings below are used throughout the 9MP-DJ. They are not indexed or identified in the parts list. Use the descriptions below to identify them for replacement tube_fittings No. Description Catalog No. Order No. 22 Elbow, 1/4 Tube X 1/4 NPTM 9MPDJ Elbow, 1/4 Tube X 1/8 NPTM 9MPDJ Tube Fitting, 1/4 Tube X 1/8 NPTM PPC Tube Fitting, 1/4 Tube X 1/4 NPTM 9MP Elbow, 3/8 Tube X 1/4 NPTM 9MP Elbow Wye, 1/4 Tube X 1/8 NPTM 9MP Elbow Wye, 1/4 Tube X 1/4 NPTM 9MP Tube Fitting, 1/2 Tube X 1/2 NPTM PPC PL EN 06 5

6 2.2.1 Dump Valve Assembly FRONT VIEW FRONT mp-dj_G49337-O 18 Dump Valve (includes item 30) 1 9MP Dump Valve Service Kit 1 9MP Nipple 1 3M Nipple 1 4MP Street Elbow 1 6A Restrictor 1 DJP Bushing 1 DJP Coupling 1 DJ Gasket (pkg. 10) 2 DJP Duckbill Check Valve Assembly 1 9MP Tee Fitting 1 DJP Hose Fitting 2 DJP PL EN 06

7 2.2.2 Filter Assemblies FRONT VIEW FRONT mp-dj_filter_assy 12 Filter Assembly (with Bleed Plug) 1 (1) 13 Filter Assembly (without Bleed Plug) 2 (1) 16 Filter 1 (2) 6MP Filter Element 1 (2) 6MP Nipple 1 (2) 3M Street Elbow 1 (2) 6A O-ring, x 0.070, Black Viton 1 (2) 3MB (3) Bleed Plug 1 (2) 9MP (3) Street Tee 1 (2) 5C (4) Street Elbow 1 (2) 3M Street Elbow 1 (2) DJP Field-modified units have a third Filter Assembly (item 13) in place of Filter Assembly (item 12). 2. Quantity per Filter Assembly (except where noted). 3. Used on Filter Assembly (item 12) only. 4. Used on Filter Assembly (item 13) only. PL EN 06 7

8 2.3 Upper Panel Assembly oerlikon metco 9MP-DJ Closed Loop Powder Feed Unit FRONT VIEW REAR VIEW 9mp-dj_G49337-A 46 Front Panel Assembly (includes keypad) 1 9MP Display Module 1 9MP Restraining Cable 1 9MP Flowmeter, 46 SCFH, 150 PSIG 1 9MP Flowmeter Window 1 9MP Pressure Gauge, 160 PSI 1 C Relief Valve 1 9MP Differential Pressure Switch (2PS) 1 9MP Restrictor 1 9MP Precision Regulator, PSI 1 9MP Regulator, 1-50 PSIG 1 9MP Pressure Gauge, 60 PSI 1 CPU Capacitor (.01 uf, 1000 V) (1CAP, 2CAP, 3CAP) 3 7MC Rocker Switch (1LT / 1S) 1 9MP Power Switch Boot 1 9MP Light (Amber) (1NLT, 2NLT) 2 7MC Light (Red) (3NLT) 1 7MC Neon Bulb 3 KR PL EN 06

9 2.4 Upper Bulkhead Component Assembly mp-dj_G Mother Board 9MP Feeder 1 9MP Load Cell Board 1 9MP Core Module (CPU) (includes item 67) 1 9MP Compact Flash Card (programmed) 1 9MP Input / Output Board 1 9MP Mini-Module Rack 1 9MP AC Output Module (Blk) 4 9MP Watchdog Timer (Blu) 1 9MP AC Input Module (Yel) 4 9MP DC Input Module (Wht) 1 ATC Transformer (1T) 1 9MP Ribbon Cable (Parallel Port; older versions only) 1 9MP Ribbon Cable (Serial Port) 1 9MP Ribbon Cable (MB Display) 1 9MP Ribbon Cable (Analog/Digital Output) 1 9MP Ribbon Cable (MB Battery) 1 9MP PL EN 06 9

10 2.5 Lower Panel Components Assembly mp-dj_G49337-C 35 Bushing 1 DJP Duckbill Check Valve Assembly 2 9MP Hose Fitting 1 DJP Power Supply (1PW) 1 9MP Line Filter (1FL) 1 4MP Solid State Relay VAC 10A (3CR) 1 DJP Solenoid Valve (1SOL, 3SOL) 2 4MP Differential Pressure Switch (1PS) 1 9MP Regulator (1-50 PSIG) 1 9MP Pressure Transducer (1PT) 1 9MP (Continued on next page.) 10 PL EN 06

11 (Continued from preceding page.) 87 Regulator Pilot 1 9MP Differential Pressure Regulator 1 9MP Regulator, Non-Restricting 1 9MP Restrictor 1 9MP Street Tee 2 5C Restrictor 1 9MP Regulator, Electro-Pneumatic, 0-15 PSIG (1EP) 1 9MP Solenoid Valve 110/120VAC (4SOL) 1 9MP Solenoid Valve 110/120VAC (2SOL) 1 9MP Relay 2P2T (120VAC) (1CR, 2CR) 2 CNR Connector Panel Assembly mp-dj_G49337-F 97 Bulkhead Fitting 1 4MP Hose Fitting 1 2H Receptacle - 5 Terminal - Female 1 5CO Bulkhead Fitting 1 4MP Hose Fitting 1 M Fuse (1 amp, 3AG, Slo-Blo) (1FU) (pkg. 5) 1 3M Fuse (0.5 amps, 3AG, Slo-Blo) (2FU) (pkg. 5) 1 9MP Fuse Holder 2 6MP PL EN 06 11

12 2.7 Hopper Assembly NOTE: Some items are rotated from their normal positions for illustration NOTE: Open side of Cup Seal oriented downward (2) mp-dj_hopper_assy PL EN 06

13 1 Hopper Assembly 1 9MP Socket Terminal 1 ATC Plug Terminal 4 ATC O-Ring, X Ethylene (pkg. 5) 4 DJP Gasket (pkg. 10) 3 DJP Hopper Cover 1 9MP Handle 1 9MP Screw, X 5/8 2 9MP O-Ring, X Buna-N 2 DJP Hopper Window 1 DJP Cup Packing (pkg. 2) 1 6MP Filter Assembly (includes items ) 1 MVP Duckbill Check Valve Assembly (includes item 113) 9MP Duckbill Check Valve Assembly (includes items 113&114) DJP Duckbill Check Valve (not shown) 9MP Duckbill Check Valve (not shown; includes insert) DJP Short Coupling (not shown) 1 DJ Nut, 1/ MP Filter (pkg. 3; incl. item 37) 1 DJP Plug (pkg. 4) 4 9MP Screw 4 9MPDJ Shoulder Bushing 4 DJP Screw, 8-32 X 1/ Button Slide 4 DJP Hopper Collar 1 MVP O-Ring, X Buna-N 1 DJP Coupling, V-Retainer 1 DJP Hopper Spinning 1 DJP Coupling, V-Retainer 1 DJP O-Ring, X Buna-N 1 DJP Hopper Base Assembly (See Hopper Base Assembly on page 16.) 1 DJP Hopper Outlet Shutoff Valve Assembly (See Hopper Outlet Shutoff Valve Assembly on page 14.) 1 9MP Screw 2 9MPDJ Lock Washer (pkg. 6) 2 6MP O-Ring, 0.301X 0.07 Ethylene 1 4MP Insert 1 DJP E Pick-Up Shaft (includes item 135) 1 DJP Ferrule (pkg. 2) 2 DJP Hex Nut, Stainless Steel 2 DJP Turbine Vibrator Assembly 1 9MP Screw, 1/4-20 X MPDJ Lock Washer (pkg. 4) 1 CU Duckbill Valve Assembly (See Hopper Base Assembly on page 16.) 1 9MP Flanged Insert 1 DJP O-Ring, X Buna-N (pkg. 3) 1 10E Multitube Plug (includes item 144) 1 ATC Multiplug Locking Nut 1 9MP PL EN 06 13

14 2.7.1 Hopper Outlet Shutoff Valve Assembly mp-dj_shutoff_valve 14 PL EN 06

15 129 Hopper Outlet Shutoff Valve Assembly 1 9MP O-Ring, X Polyurethane (pkg. 2) 1 6MP Lock Washer (pkg. 6) 2 6MP Screw 2 9MPDJ Cylinder-Piston Assembly (includes items ) 2 9MP Nut (qty. per assy.) Compression Spring (qty. per assy.) 1 9MP Piston (qty. per assy.) O-Ring, X Buna-N (qty. per assy.; pkg. 6) 1 2M O-Ring, X Buna-N (qty. per assy.) N Cylinder (qty. per assy.) O-Ring, X Buna-N (qty. per assy.) 1 DJP O-Ring, X Black Viton V Pinch Valve Assembly (includes items 156 & 157) 1 9MP O-Ring, X Black Viton 1 3MB O-Ring, X (pkg. 6) 3 7M Outlet Fitting 1 9MP Screw 2 9MPDJ Body 1 9MP Inlet Fitting 1 9MP O-Ring, X Buna-N (pkg. 6) 1 11E PL EN 06 15

16 2.7.2 Hopper Base Assembly NOTE: Open side of Cup Seal oriented inward toward Hopper Base. 9mp-dj_hopper_base 131 Lock Washer (pkg. 6) 2 6MP Screw 2 9MPDJ Hopper Base Assembly (includes items ) 1 DJP O-Ring, X Buna-N 2 CU Drain Plug Housing 1 DJP Cup Packing ID 7/8 1 DJP Drain Plug 1 DJP Drain Plug Nut 1 DJP Retaining Ring DJP Set Screw, ¼ - 20 X 5/8 Hex Socket Head 1 DJP Valve Assembly, Duckbill (includes 162 & ) 1 9MP O-Ring, X Buna-N (pkg. 6) 1 11E Valve Body 1 9MP Insert 1 9MP Duckbill Valve 1 9MP Holder 1 9MP O-RIng, X Buna-N (pkg. 3) 1 K PL EN 06

17 3 Additional Equipment 3.1 Hoses and Cables No. Description Qty. (1) 1. s with no quantity are optional. Carrier Gas Hoses Catalog No. Order No. 175 Carrier Gas Hose 4.6m (15 ) 1 AJ Carrier Gas Hose 9.8m (32 ) 9MP Air Vibrator Hoses 177 Air Vibrator Hose 4.6m (15 ) 1 PB Air Vibrator Hose 9.1m (30 ) 3M Powder Feed Hoses (Powder Feeder to Spray Gun) 179 Orange, 2.74m (9 ) 1 4MP Orange, 4.57m (15 ) DJP Orange, 9.14m (30 ) DJP Orange, 15.15m (50 ) DJ Orange, (Length made to order; max. 30 m (100 )) PFHORGCTO Blue, 2.74m (9 ) DJP Blue, 4.57m (15 ) DJP Blue, 9.14m (30 ) DJP Blue, (Length made to order; max. 30 m (100 )) PFHBLUCTO Strain Relief Hoses (Hopper to Bulkhead Fitting) 188 Braided Hose, 0.46 m (18 ) L, 3.2 mm (1/8 ) ID 1 9MP Braided Hose, Blue, 0.46 m (18 ) L, 2.4 mm (3/32 ) ID DJP Cables 190 Power Adapter Cable 1 9MP Feeder to Controller Cable 1 9MP Serial Interface Cable (25 ) 9MP Tools and Spares No. Description Qty. (1) Catalog No. Order No. 193 Spanner Wrench 4MP Gas Calibration Adapter 9MP Calibration Weight Set 9MP Powderlube 1 P Tubing Polyurethane, 3.5m (12 ) 9MPDJ Service Plug 9MP Spare Seal Package (contains the following items) 1 9MP O-Ring, X Polyurethane 3 6MP O-Ring, X Ethylene 5 DJP O-Ring, X Buna-N 2 DJP PL EN 06 17

No. Description Qty. (1) Catalog No. Order No. 110 Cup Packing 1 6MP140 1001324 123 O-Ring, 6.734 X 0.139 Buna-N 1 DJP96 1001943 127 O-Ring, 2.859 X 0.139 Buna-N 1 DJP112 1001897 132 O-Ring, 0.301X 0.

18 No. Description Qty. (1) Catalog No. Order No. 110 Cup Packing 1 6MP O-Ring, X Buna-N 1 DJP O-Ring, X Buna-N 1 DJP O-Ring, 0.301X 0.07 Ethylene 1 4MP O-Ring, X Buna-N 1 10E O-Ring, X Buna-N 3 2M O-Ring, X Buna-N N O-Ring, X Buna-N 4 DJP O-Ring, X Black Viton V O-Ring, X Black Viton 3 3MB O-Ring, X M O-Ring, X Buna-N 2 11E O-Ring, X Buna-N 2 CU Cup Packing ID 7/8 1 DJP O-RIng, X Buna-N 6 K s with no quantity are optional. 3.3 Accessories (Optional) mp_options Liter Hopper Assembly (Refer ti AI ) 9MP-DJ Remote Control Assembly, 9MP(-CL, -DJ) PKG Gun Handle DJ Step-Down Transformer (200/220/240 VAC to 115 VAC) 9MC PL EN 06

9MPE-DJ-CL20 Powder Feeder HVOF Spraying. Parts List PL EN 06

9MPE-DJ-CL20 Powder Feeder HVOF Spraying. Parts List PL EN 06 HVOF Spraying Parts List PL 90265 EN 06 Oerlikon Metco - October 2015 Oerlikon Metco (US) Inc. 1101 Prospect Avenue Westbury NY 11590 +1 516 334 1300 +1 516 338 2414 www.oerlikon.com/metco Spare Parts